Search Results (2,330)

Urea electrolysis has emerged as a promising alternative to conventional water electrolysis for hydrogen production, owing to low electrical energy consumption as well as organic wastewater. However, the practical implementation of this approach is primarily constrained by the lack of cost-effective and efficient electrocatalysts. Thus, the development of earth-abundant, non-precious metal-based bifunctional electrocatalysts toward both the hydrogen evolution reaction (HER) and the urea oxidation reaction (UOR) is of critical importance. In this context, nanostructured, reduced nickel-cobalt tungstate supported on Ni foam is fabricated as a binder-free, freestanding electrode via a two-step hydrothermal process followed by partial thermal reduction. By systematically tuning the precursor concentrations of Ni, Co, and W, the morphology and electronic structure of the material are effectively modulated. The introduction of oxygen vacancies through partial thermal reduction plays a key role in enhancing charge transport properties. The optimized NiCo@W_0.5/NF electrode exhibits a porous, flower-like architecture and demonstrates excellent bifunctional electrocatalytic activity toward both UOR and HER, accompanied by improved mass transport behavior. When employed as both the anode and cathode for overall urea electrolysis, NiCo@W_0.5/NF requires a low cell voltage of only 1.68 V to achieve a current density of 100 mA cm⁻² and delivers impressive operational stability in an optimized electrolyte composed of 3 M KOH and 0.33 M urea. These results indicate that NiCo@W_0.5/NF is a highly promising and efficient bifunctional electrode material for urea assisted hydrogen production. Full article

Potassium-ion batteries hold great promise for large-scale energy storage, but their commercialization is hindered by the large ionic radius of potassium, which causes sluggish kinetics and severe volume expansion in anode materials. To address this, we present a scalable spray-drying strategy coupled with NaCl salt-templating to synthesize hierarchical porous carbon/vanadium sulfide microspheres (p-V₃S₄/C MS). In this structure, V₃S₄ nanoparticles are uniformly encapsulated within a dextrin-derived amorphous carbon matrix, and pores are formed via selective NaCl etching. This unique architecture accommodates volume fluctuations while providing rapid ion diffusion pathways. As a result, the p-V₃S₄/C MS anode exhibits outstanding electrochemical performance, maintaining a reversible capacity of 107 mA h g⁻¹ after 2000 cycles at 2.0 A g⁻¹, and achieves a high pseudocapacitive contribution of 93% at 2.0 mV s⁻¹. Furthermore, a full cell paired with a Prussian blue (PB) cathode demonstrates practical viability and robust reversibility. Our findings demonstrate that this structural engineering effectively mitigates internal resistance and structural degradation, offering a cost-effective route for mass-producing high-performance anodes for next-generation energy storage. Full article

A hybrid material based on the copolymerization of EDOT (3,4-ethylenedioxythiophene) and Py (pyrrole), 1:1 monomer ratio, onto multi-walled carbon nanotubes (MWCNTs) was synthesized through a multistep functionalization approach. The resulting P(EDOT-co-Py)@MWCNT hybrid, poly(3,4-ethylenedioxythiophene-co-pyrrol)@MWCNT hybrid, was characterized by Fourier-transform infrared spectroscopy (FTIR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA). These characterizations confirmed the successive functionalization steps, the effective anchoring of the monomers, and the subsequent formation of the copolymer. Transmission electron microscopy (TEM) images revealed a homogeneous polymer coating along the nanotube surface while preserving the structural integrity of the MWCNTs throughout the functionalization and polymerization processes. The P(EDOT-co-Py)@MWCNT hybrid was evaluated as an active electrode material for aluminum-ion storage in an aqueous aluminum sulfate electrolyte. The system exhibited two distinct charge-storage mechanisms: at high current densities, proton surface adsorption dominated, whereas at lower rates, a faradaic contribution associated with polymer chain redox activity and the reversible extraction/insertion of Al³⁺ became prevalent. The hybrid electrode delivered high specific capacities, reaching 200.6, 106.3, and 44.3 mAh g⁻¹ at 0.10, 0.25, and 0.50 A g⁻¹, respectively. These values are comparable to—or even exceed—those reported for similar cathodic materials designed for Al³⁺ storage, highlighting P(EDOT-co-Py)@MWCNT hybrid as a highly promising cathode candidate for aqueous aluminum-ion energy-storage systems. Full article

Amid growing environmental pressure and increasing demand for resource sustainability, the efficient recovery of valuable metals from spent lithium-ion batteries (LIBs) has become a critical challenge in the field of resource recycling. Therefore, a novel approach is presented for selective lithium (Li) and manganese (Mn) separation from LiNi_xCo_yMn_1−x−yO₂ by combining carbothermic reduction roasting and selective leaching. Low-cost glucose (C₆H₁₂O₆) was selected as the reduction roasting reductant, which converts the cathode materials into water-soluble lithium carbonate (Li₂CO₃), water-insoluble cobalt (Co), nickel (Ni), and manganese oxide (MnO). Wet magnetic separation was employed to preferentially extract Li while simultaneously removing excess carbon from Ni, Co, and MnO. Under optimal roasting conditions at 600 °C for 90 min followed by wet magnetic separation with a liquid–solid ratio of 30 mL/g for 30 min, 95.42% of Li was preferentially extracted. Subsequently, at a formic acid (HCOOH) concentration of 1.6 mol/L, liquid–solid ratio of 6 mL/g, and leaching time of 30 min, 94.29% of Mn was selectively extracted from the wet magnetic separation products, whereas Ni and Co were leached at 6.13% and 7.22%, respectively. The acid-leaching residue can be recycled as a Ni-Co alloy. Full article

To enhance the electrochemical performance of NiMn layered double hydroxides (LDH), this study explores the Ce-doped NiMn-LDH (CeNiMn-LDH) as a cathode material for supercapacitors. In the CeNiMn-LDH structure, partial substitution of Ni/Mn ions by Ce increases the number of active sites, facilitates electron transfer, and improves current density, leading to a significant enhancement in the electrochemical properties compared with NiMn-LDH. Experimental results show that the 0.3CeNiMn-LDH electrode delivers excellent electrochemical performance, achieving a specific capacitance of 1928.16 F/g at a current density of 1 A/g. Furthermore, an assembled CeNiMn-LDH//AC asymmetric supercapacitor exhibits an energy density of 36.36 Wh/kg and a power density of 850 W/kg at 1 A/g. Therefore, the strategy of employing CeNiMn-LDH offers an effective technical approach for improving the electrochemical performance of supercapacitor cathode materials, demonstrating considerable potential for practical applications. Full article

Traditional lithium-ion battery recycling relies mainly on pyrolysis or chemical leaching to separate current collectors from electrode materials, inevitably resulting in secondary pollution. In contrast, eddy current separation (ECS) applied to crushed lithium-ion battery residues can substantially reduce the introduction of contaminants while minimizing material losses. However, the heterogeneous composition and diverse surface characteristics of crushed battery products, together with the conductivity degradation of electrode materials after long-term use, make conventional empirical particle–trajectory correlations inadequate for accurate optimization of ECS operating parameters. In addition, the coupling between process parameters and the resultant forces acting on conductive particles, as well as the associated separation trajectories, remain insufficiently understood, which severely limits process controllability. A force–trajectory model was therefore developed for spent current collectors and conductivity-degraded LiFePO₄ to describe their particle dynamics in an alternating magnetic field. The results demonstrate that the trajectory of LiFePO₄ is very similar to that of non-conductive materials, thereby facilitating its effective separation from metallic components in battery scrap. Eddy current separation experiments further confirm the accuracy of the model predictions with respect to separation trajectories and the influence of key process parameters. On this basis, optimization of the operating parameters increased the separation efficiency of the cathode material to above 95.1%. The clarified ECS mechanism for current collectors and electrode materials provides new insights into the mechanical pre-sorting and mechanistic understanding of lithium-ion battery fragments, thereby contributing to reductions in contaminant introduction during battery material recycling. Full article

The rapid increase in end-of-life lithium-ion batteries demands sustainable recycling routes for lithium recovery. This work presents a novel integrated hydrometallurgical–electrodialysis process designed specifically for recovering lithium from off-specification NMC cathode materials while enabling full reagent recyclability. Selective leaching with oxalic acid was optimised by setting the water-to-oxalic acid dihydrate ratio (H₂O/OA·2H₂O) to 7.3:1 w/w, achieving 81% lithium extraction at room temperature within 2 h while limiting the co-dissolution of Ni, Co and Mn to 0.2%, 1.6% and 1.7% by weight, respectively. The resulting leachate was processed in a four-chamber electrodialysis cell equipped with two Nafion 117 cation-exchange membranes and one Neosepta AMX-fmg anion-exchange membrane operating at −1.6 V versus Ag/AgCl, enabling 96% lithium recovery and 98% oxalic acid recovery. The regenerated oxalic acid stream (41.8 g L⁻¹) was fully restored to its initial concentration and reused in successive cycles without performance loss. Subsequent precipitation of lithium with Na₂CO₃ yielded 99.3%-pure Li₂CO₃. This combined leaching–electrodialysis–precipitation presents a high selectivity, low-waste, circular recovery system, offering a scientifically original approach that integrates reagent regeneration with high-purity lithium production. Full article

The rapid expansion of lithium-ion battery (LIB) applications and the imminent surge in end-of-life batteries have intensified the demand for efficient, scalable recycling technologies. Physical separation of cathode and anode materials is a crucial pretreatment step that enables high-value metal recovery and direct material regeneration. This review critically examines recent advances in three major physical separation technologies—magnetic separation, gravity separation, and flotation—for processing spent LIB electrodes. Rather than offering a descriptive summary, the review systematically analyzes separation mechanisms, key controlling parameters, and pretreatment strategies across representative cathode chemistries, including LiFePO₄ (LFP), LiCoO₂ (LCO), and Ni–Co–Mn (NCM) systems. Particular emphasis is placed on emerging flotation-enhancement strategies, such as nanobubble-assisted and ultrasonic-enhanced flotation, and their underlying mechanistic roles in improving selectivity and recovery. Comparative evaluation indicates that magnetic separation has reached industrial maturity for LFP–graphite systems but remains chemistry-specific. Gravity separation is effective for coarse particles and centrifugal-assisted graphite recovery yet shows limited selectivity for fine particles. Flotation has become the dominant research focus for complex, fine-particle separations due to its tunable surface chemistry. Despite significant laboratory progress, challenges remain, including incomplete binder removal, limited understanding of electrode surface reconstruction during pretreatment, fine-particle entrainment, and the gap between bench-scale research and industrial implementation. Future research priorities include green reagent development, intelligent separation control, and integration with direct regeneration routes to advance closed-loop LIB recycling towards sustainable development. Full article

Trace amounts of H₂O are inevitably introduced during lithium battery manufacturing processes, which induces the hydrolysis of LiPF₆, leading to HF formation, which triggers a cascade of deleterious reactions that degrade the solid electrolyte interphase (SEI) and corrode electrode materials. In this work, a water-scavenging electrolyte was constructed by employing a boroxine-linked covalent organic framework (COF) as the suspended phase. The ring-opening reaction of the boroxine ring units in COFs can effectively capture H₂O, thereby suppressing the hydrolysis of PF₆⁻ and mitigating electrode corrosion caused by HF. Consequently, a Li-metal battery with a high-nickel cathode retained 73% of its initial capacity after 500 cycles at 1 C, and a silicon-based lithium-ion battery with a high-nickel cathode sustained stable cycling over 500 cycles at a high rate of 10 C. This suspension strategy, leveraging a boroxine-linked COF with dual H₂O-scavenging capability, offers a scalable and versatile platform for electrolyte engineering toward practical next-generation lithium batteries. Full article

This study investigates reduced graphene oxide (rGO)-supported bimetallic M–Pt (M = Co, Ni, Cu) alloy nanoparticles as electrocatalysts for the hydrogen evolution reaction (HER) in alkaline media. Monometallic Pt and bimetallic M–Pt nanoparticles were synthesized and uniformly dispersed on rGO, followed by structural and compositional characterization using transmission electron microscopy and inductively coupled plasma mass spectrometry. Their electrocatalytic performance toward HER was systematically evaluated at different temperatures. All electrocatalysts exhibited enhanced activity at higher temperatures, with current densities increasing by approximately 1.68–2.65 times at 338 K compared with 298 K. Among the investigated materials, CoPt/rGO delivered the highest cathodic current densities and a Tafel slope of 75 mV dec⁻¹, indicating favorable reaction kinetics. This performance is associated with a higher electroactive surface area, as determined by cyclic voltammetry, and reduced charge-transfer resistance, as revealed by electrochemical impedance spectroscopy. Notably, the CoPt/rGO electrocatalyst demonstrated excellent short-term operational stability at a constant potential of −0.28 V vs. RHE. These results highlight the potential of rGO-supported CoPt bimetallic alloys as efficient electrocatalysts for alkaline water electrolysis. Full article

Lithium manganese iron phosphate [LiMn_xFe_1−xPO₄ (x ≤ 0.5)]-based cathode materials were synthesized via a hydrothermal method to investigate their composition effect on structure and electrochemical performance. The X-ray diffraction results confirmed a single-phase olivine structure (Pnma) for all the compositions, with minor lithium phosphate (Li₃PO₄) impurities detected at high manganese (Mn) contents (x ≥ 0.4). The morphological evolution from small particles with low Mn content to compact rod-like particles at x = 0.3 indicates optimized crystal growth and improved interparticle connectivity. Electrochemical testing revealed that the discharge capacity initially increased with the substituted Mn content to a maximum of 140 mAh g⁻¹ at 0.5 C for LiMn_0.3Fe_0.7PO₄/C with remarkable cycling stability. This high capacity is attributed to the activation of Fe²⁺/Fe³⁺ and Mn²⁺/Mn³⁺ redox couples and the minimal formation of electrochemically inactive phases. Further Mn incorporation (x > 0.3) caused structural distortion, Li₃PO₄ formation, and overall capacity loss. Codoping with Mg (LiMg_0.05Mn_xFe_1−xPO₄) improved stability but lowered discharge capacity owing to the electrochemical inactivity of Mg²⁺ and impurity formation. Notably, an optimal x value of ~0.3 exhibited an effective balance between high energy density, rate capability, and structural integrity in Mn-doped LiFePO₄ cathodes for next-generation lithium-ion batteries. Full article

Mn-based layered oxide cathodes are pivotal for advancing sodium-ion batteries, yet their practical deployment is hindered by structural instability and complex phase transformations during cycling. This review provides a systematic overview of recent strategies aimed at rational design and performance enhancement of these materials. It begins with fundamental thermodynamic principles governing phase formation, particularly P2/O3 structural dichotomy, and highlights the critical roles of sodium content, transition metal chemistry, and ionic potential in determining crystal stability. The emergence of high-entropy engineering is examined as a powerful approach to suppress detrimental phase transitions through configurational entropy stabilization, lattice distortion, and synergistic multi-element interactions. Furthermore, the integration of machine learning with multidimensional descriptors including electronegativity-weighted entropy and cationic potential enables more accurate predictions of phase behavior in complex compositional spaces. The review also highlights the decisive influence of synthesis protocols, where precise control over calcination conditions, atmosphere, and local elemental distribution enables the formation of targeted phase architectures, such as P2/O3 intergrowth, which exhibit superior electrochemical robustness. Collectively, these advances illustrate a shift from empirical trial and error toward a theory-guided, data-informed framework for designing high-performance layered oxide cathodes. Full article

Due to its affordability, widespread availability, non-toxicity, biodegradability, and renewability, cellulose is considered a crucial material for addressing the depletion of petroleum resources. In this study, a rotaxane-based supramolecular polymer derived from thermoplastic polyurethane (TPU) was synthesized and combined with cellulose to create a TPU–cellulose composite (TPU-C). This composite was employed as a separator for acrylate-based quasi-solid polymer electrolytes (QPEs). The polymer electrolyte demonstrated a high ionic conductivity of 0.16 mS cm⁻¹ at room temperature, a lithium-ion transference number of 0.63, and an electrochemical stability window extending up to 4.7 V. When paired with a LiFePO₄ (LFP) cathode, the coin cell retained 88.8% of its capacity after 100 cycles at 1 C. A cell assembled with Li and a high-voltage NCM622 cathode maintained a capacity of 65.8% after 100 cycles at 0.3 C. Additionally, the excellent electrochemical performance was analyzed through density functional theory (DFT) calculations to identify the underlying reasons for its outstanding behavior. This study offers new insights into expanding the application potential of cellulose-based composite materials. Full article

Sodium-ion batteries (SIBs) are regarded as an important complementary technology to lithium-ion batteries due to their abundant resources and low cost, demonstrating broad application prospects, especially in large-scale energy storage. As a core component of SIBs, the cathode material directly determines key performance indicators such as energy density, cycling stability, and rate capability. Currently, the main cathode material systems under extensive research include transition metal oxides, polyanionic compounds, and Prussian blue analogues (PBAs), each exhibiting distinct characteristics in terms of crystal structure and electrochemical performance. Transition metal oxides have attracted significant research interest owing to their high specific capacity, while polyanionic compounds are known for their excellent structural stability and operating voltage. PBAs, on the other hand, have gained considerable attention due to their open framework structure and simple synthesis process. In recent years, modification strategies such as nanostructure engineering, surface coating, and elemental doping have significantly enhanced the electrochemical performance of these cathode materials. Future research should focus on addressing critical scientific challenges, including low intrinsic electronic conductivity and poor interfacial stability, while also exploring novel composite cathode material systems to facilitate the practical application of sodium-ion batteries. Full article

The development of high-performance anode materials is essential to overcome the limitations associated with conventional graphite electrodes in lithium-ion batteries, and perovskite oxides emerge as promising alternatives due to their structural flexibility and defect chemistry. In this work, the potential of LaSrCoFeO₃ perovskite (LSCF) thin films as anode materials is investigated, with particular emphasis on the effect of the post-deposition annealing atmosphere. LSCF thin films were deposited by dc magnetron sputtering and then thermal-treated at 600 °C in air and vacuum. The structural, electrical and electrochemical characterizations show that vacuum annealing promotes a more efficient crystallization, leading to larger crystallites (~240 nm), and to reduced oxidation due to the formation of oxygen vacancies. This reduced state significantly reduces electrical conductivity to ~10⁻⁵ Ω·cm. When evaluated as a half-cell anode, the vacuum-annealed films exhibit a theoretical specific capacity of 121 mAh·g⁻¹, high reversibility with anodic and cathodic charge ratio Q_a/Q_c ≈ 1 and a good cyclic stability, with a loss of discharge capacity of less than 10%. Raman spectroscopy experiments confirm that the film structure remains unchanged upon the electrochemical tests, evidencing the stability of the perovskite structure. These results show that the annealing atmosphere is a determining parameter to optimize the electrochemical performance of LSCF thin films, reinforcing their potential as anodes for future lithium-ion batteries. Full article