Search Results (2,953)

Quarry dust (QD) landfill causes environmental issues that cannot be ignored. In this study, we systematically explore its potential application as a supplementary cementitious material (SCM) in cemented paste backfill (CPB), revealing the activated mechanism of modified QD (MQD) and exploring the hydration process and workability of CPB containing QD/MQD. The experimental results show that quartz, clinochlore and amphibole components react with CaO to form reactive dicalcium silicate (C₂S) and amorphous glass phases, promoting pozzolanic reactivity in MQD. QD promotes early aluminocarbonate (M_c) formation through CaCO₃-derived CO₃²⁻ release but shifts to hemicarboaluminate (H_c) dominance at 28 d. MQD releases active Al³⁺/Si⁴⁺ due to calcination and deconstruction, significantly increasing the amount of ettringite (AFt) in the later stage. With the synergistic effect of coarse–fine particle gradation, MQD-type fresh backfill can achieve a 161 mm flow spread at 20% replacement. Even if this replacement rate reaches 50%, a strength of 19.87 MPa can still be maintained for 28 days. The good workability and low carbon footprint of MQD-type backfill provide theoretical support for—and technical paths toward—QD recycling and the development of low-carbon building materials. Full article

Volcanic rock is a natural mineral material which has garnered interest for its potential application in water treatment due to its unique physicochemical properties. In this study, we prepared a polysilicate aluminum chloride (PSAC) coagulant using volcanic rock which exhibited good coagulation–flocculation performance. Further investigation into the influence of synthetic parameters, such as calcination temperature, reaction time, and alkali types, on the structure and performance of a volcanic rock-derived coagulant was conducted. Techniques including Scanning Electron Microscopy, Energy-Dispersive Spectroscopy, Fourier-Transform Infrared Spectroscopy, and X-Ray Diffraction were utilized to characterize it. Also, a ferron-complexation timed spectrophotometric method was used to study the distribution of aluminum species in the coagulant. Results indicated that the volcanic rock that was treated with acidic and alkaline solutions had the potential to form PSAC with Al-OH, Al-O-Si, Fe-OH, and Fe-O-Si bonds, which influenced the coagulation–flocculation efficiency. An acid leaching temperature of 90 °C, 8 mL of 2 mol/L NaOH, a reaction time of 0.5 h, and a reaction temperature of 60 °C were conducive to the preparation. A higher temperature could result in a higher proportion of Alb species, and, at 100 °C, the Ala, Alc, and Alb were 29%, 24%, and 47%, respectively, achieving a residual turbidity lower than 1 NTU at an appropriate dosage, as well as a reduction of over 0.1 to 0.018 in the level of UV₂₅₄. The findings of this study provide a feasible method to prepare a flocculant using volcanic rock. Further application is expected to yield good results in wastewater/water treatment. Full article

The combined application of fibers and lightweight aggregates (LWAs) represents an effective approach to achieving high-strength, lightweight concrete. To enhance the predictability of the mechanical properties of fiber-reinforced lightweight aggregate concrete (LWAC), this study conducts an in-depth investigation into its hydration characteristics. In this study, high-strength LWAC was developed by incorporating low water absorption LWAs, various volume fractions of basalt fiber (BF) (0.1%, 0.2%, and 0.3%), and a ternary cementitious system consisting of 70% cement, 20% fly ash, and 10% silica fume. The hydration-related properties were evaluated through isothermal calorimetry test and high-temperature calcination test. The results indicate that incorporating 0.1–0.3% fibers into the cementitious system delays the early hydration process, with a reduced peak heat release rate and a delayed peak heat release time compared to the control group. However, fitting the cumulative heat release over a 72-h period using the Knudsen equation suggests that BF has a minor impact on the final degree of hydration, with the difference in maximum heat release not exceeding 3%. Additionally, the calculation model for the final degree of hydration in the ternary binding system was also revised based on the maximum heat release at different water-to-binder ratios. The results for chemically bound water content show that compared with the pre-wetted LWA group, under identical net water content conditions, the non-pre-wetted LWA group exhibits a significant reduction at three days, with a decrease of 28.8%; while under identical total water content conditions it shows maximum reduction at ninety days with a decrease of 5%. This indicates that pre-wetted LWAs help maintain an effective water-to-binder ratio and facilitate continuous advancement in long-term hydration reactions. Based on these results, influence coefficients related to LWAs for both final degree of hydration and hydration rate were integrated into calculation models for degrees of hydration. Ultimately, this study verified reliability of strength prediction models based on degrees of hydration. Full article

Water pollution caused by increasing industrial and human activity remains a serious environmental challenge, especially due to the persistence of organic contaminants in aquatic systems. Photocatalysis offers a promising and eco-friendly solution, but in the case of bismuth oxide (Bi₂O₃) there is still a limited understanding of how structural and morphological features influence photocatalytic performance. In this work, a straightforward hydrothermal synthesis method followed by controlled calcination was developed to produce phase-pure α- and β-Bi₂O₃ with tunable morphologies. By varying the hydrothermal temperature and reaction time, distinct structures were successfully obtained, including flower-like, broccoli-like, and fused morphologies. XRD analyses showed that the final crystal phase depends solely on the calcination temperature, with β-Bi₂O₃ forming at 350 °C and α-Bi₂O₃ at 500 °C. SEM and BET analyses confirmed that morphology and surface area are strongly influenced by the hydrothermal conditions, with the flower-like β-Bi₂O₃ exhibiting the highest surface area. UV–Vis spectroscopy revealed that β-Bi₂O₃ also has a lower bandgap than its α counterpart, making it more responsive to visible light. Photocatalytic tests using Rhodamine B showed that the flower-like β-Bi₂O₃ achieved the highest degradation efficiency (81% in 4 h). Kinetic analysis followed pseudo-first-order behavior, and radical scavenging experiments identified hydroxyl radicals, superoxide radicals, and holes as key active species. The catalyst also demonstrated excellent stability and reusability. Additionally, Methyl Orange (MO), a more stable and persistent azo dye, was selected as a second model pollutant. The flower-like β-Bi₂O₃ catalyst achieved 73% degradation of MO at pH = 7 and complete removal under acidic conditions (pH = 2) in less than 3 h. These findings underscore the importance of both phase and morphology in designing high-performance Bi₂O₃ photocatalysts for environmental remediation. Full article

As a novel carbon material, multi-walled carbon nanotubes (MWCNTs) have attracted significant research interest in energetic applications due to their high aspect ratio and exceptional physicochemical properties. However, their inherent structural characteristics and poor dispersion severely limit their practical utilization in solid propellant formulations. To address these challenges, this study developed an innovative reverse-engineering strategy that precisely confines MWCNTs within a three-dimensional Fe₂O₃ gel framework through a controllable sol-gel process followed by low-temperature calcination. This advanced material architecture not only overcomes the traditional limitations of MWCNTs but also creates abundant Fe-C interfacial sites that synergistically catalyze the thermal decomposition of glycidyl azide polymer-based energetic thermoplastic elastomer (GAP-ETPE). Systematic characterization reveals that the MWCNTs@Fe₂O₃ nanocomposite delivers exceptional catalytic performance for azido group decomposition, achieving a >200% enhancement in decomposition rate compared to physical mixtures while simultaneously improving the mechanical strength of GAP-ETPE-based propellants by 15–20%. More importantly, this work provides fundamental insights into the rational design of advanced carbon-based nanocomposites for next-generation energetic materials, opening new avenues for the application of nanocarbons in propulsion systems. Full article

This study investigates the effects of samarium (Sm) promotion on the catalytic activity of 5 weight percent Ni catalysts for partial oxidation of methane (POM)-based hydrogen production supported on a Si-Al mixed oxide (10SiO₂+90Al₂O₃) system. Several 5% Ni-based catalysts supported on silica–alumina was used to test the POM at 600 °C. Sm additions ranged from 0 to 2 wt.%. Impregnation was used to create these catalysts, which were then calcined at 500 °C and examined using BET, H₂-TPR, XRD, FTIR, TEM, Raman spectroscopy, and TGA methods. Methane conversion (57.85%) and hydrogen yield (56.89%) were greatly increased with an ideal Sm loading of 1 wt.%, indicating increased catalytic activity and stability. According to catalytic tests, 1 wt.% Sm produced high CH₄ conversion and H₂ production, as well as enhanced stability and resistance to carbon deposition. Nitrogen physisorption demonstrated a progressive decrease in pore volume and surface area with the addition of Sm, while maintaining mesoporosity. At moderate Sm loadings, H₂-TPR and XRD analyses showed changes in crystallinity and increased NiO reducibility. Sm incorporation into the support and its impact on the ordering of carbon species were indicated by FTIR and Raman spectra. The optimal conditions to maximize H₂ yield were successfully identified through optimization of the best catalyst, and there was good agreement between the theoretical predictions (87.563%) and actual results (88.39%). This displays how successfully the optimization approach achieves the intended outcome. Overall, this study demonstrates that the performance and durability of Ni-based catalysts for generating syngas through POM are greatly enhanced by the addition of a moderate amount of Sm, particularly 1 wt.%. Full article

The present article aims to develop a technological scheme for processing zinc ferrite residue, which typically forms during the leaching of zinc calcine. This semi-product is currently processed through the Waelz process, the main disadvantage of which is the loss of precious metals with the Waelz clinker. The experimental results of numerous experiments and analyses have verified a technological scheme including the following operations: sulfuric acid leaching of zinc ferrite residue under atmospheric conditions; autoclave purification of the resulting productive solution to obtain hematite; chloride leaching of lead and silver from the insoluble residue, which was produced in the initial operation; and cementation with zinc powder of lead and silver from the chloride solution. Utilizing such an advanced methodology, the degree of zinc leaching is 98.30% at a sulfuric acid concentration of 200 g/L, with a solid-to-liquid ratio of 1:10 and a temperature of 90 °C. Under these conditions, 96.40% Cu and 92.72% Fe form a solution. Trivalent iron in the presence of seeds at a temperature of 200 °C precipitates as hematite. In chloride extraction with 250 g/L NaCl, 1 M HCl, and a temperature of 60 °C, the leaching degree of lead is 96.79%, while that of silver is 84.55%. In the process of cementation with zinc powder, the degree of extraction of lead and silver in the cement precipitate is 98.72% and 97.27%, respectively. When implementing this scheme, approximately 15% of the insoluble residue remains, containing 1.6% Pb and 0.016% Ag. Full article

This study explored the potential of reusing eggshell powders as a renewable activating agent for producing porous carbon materials from coffee husk. Carbonization and activation experiments were conducted by heating the samples at a rate of 10 °C/min up to 850 °C under a nitrogen atmosphere. A custom-designed double steel-mesh sample holder was used to hold approximately 2.0 g coffee husk on the top, with varying masses of eggshell at the bottom to achieve eggshells to coffee husk mass ratios of 2:1, 4:1, 6:1 and 8:1. The results demonstrated that CO₂ released from the thermal decomposition of the eggshell powder significantly enhanced pore development at 850 °C. Compared to the pore properties of carbon material produced without eggshell (e.g., BET surface area of 321 m²/g), the activated carbon samples exhibited substantially improved pore properties (e.g., BET surface area in the range of 592 to 715 m²/g). Furthermore, the pore characteristics improved consistently with increasing eggshell content. Observations by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier-transform infrared spectroscopy (FTIR) confirmed the structural and chemical transformations of the resulting carbon materials. Under optimal carbonization-activation conditions, the resulting carbon materials derived from coffee husk exhibited microporous structures and slit-shaped pores, as indicated by the Type I isotherms and H4 hysteresis loops. Full article

Among the various available synthesis approaches, hydrolytic precipitation offers a simple, cost-effective, and scalable route for producing phase-pure NiO with a controlled morphology and crystallite size. However, the influence of calcination temperature on its crystalline phase, particle size, and antimicrobial activity remains an active field of research. This study aims to investigate the structural, morphological, and antibacterial properties of NiO nanoparticles synthesized via hydrolytic methods and thermally treated at different temperatures. XRD data indicate the presence of the hexagonal crystallographic phase of NiO (space group 166: R-3m), a structural variant less commonly reported in the literature, stabilized under mild hydrolytic synthesis conditions. The average crystallite size increases significantly from 4.97 nm at 300 °C to values of ~17.8 nm at 500–700 °C, confirming the development of the crystal lattice. The ATR-FTIR analysis confirms the presence of the characteristic Ni–O band for all samples, positioned between 367 and 383 cm⁻¹, with a reference value of 355 cm⁻¹ for commercial NiO. The displacements and variations in intensity reflect a thermal evolution of the crystalline structure, but also an important influence of the size of the crystallites and the agglomeration state. The results reveal a systematic evolution in particle morphology from porous, flake-like nanostructures at 300 °C to dense, well-faceted polyhedral crystals at 900 °C. With an increasing temperature, particle size increases. EDS spectra confirm the high purity of the NiO phase across all samples. Additionally, the NiO nanoparticles exhibit calcination-temperature-dependent antibacterial activity, with the complete inhibition of Escherichia coli and Enterococcus faecalis observed after 24 h for the sample calcined at 300 °C and over 90% CFU reduction within 4 h. A significant reduction in E. faecalis viability across all samples indicates time- and strain-specific bactericidal effects. Due to its remarkable multifunctionality, NiO has emerged as a strategic nanomaterial in fields ranging from energy storage and catalysis to antimicrobial technologies, where precise control over its structural phase and particle size is essential for optimizing performance. Full article

Silica/alumina composite particles were synthesized via the sol–gel method to promote fine dispersion and homogenous mixing. Aluminum chloride hydroxide served as the alumina precursor, while amorphous silica, obtained from rice husk, was directly incorporated into the alumina sol. Following synthesis, the material was calcined at 1000 °C, yielding an α-cristobalite form of silica and corundum-phase alumina. These hybrid particles were introduced into polymer composites at reinforcement levels of 1 wt.%, 3 wt.%, and 5 wt.%. Mechanical behavior was evaluated through three-point bending tests, Shore D hardness measurements, and controlled-energy impact testing. Among the formulations, the 3 wt.% composite exhibited optimal performance, displaying the highest flexural modulus and strength, along with enhanced impact resistance. Hardness increased with rising particle content. Fractographic analysis revealed that the 3 wt.% loading produced a notably rougher fracture surface, correlating with improved energy absorption. In contrast, the 5 wt.% composite, although harder than the matrix and other composites, exhibited diminished toughness due to particle agglomeration. Full article

The structural memory effect is normally considered one of the most important properties of LDHs. However, certain anions can have adverse effects on it. In this study, three types of CLDHs (Mg2Al1-CLDH, Mg2Al0.5Fe0.5-CLDH, Mg2Fe1-CLDH) were obtained and used to observe their regeneration behaviors in the presence of sulfate, silicate, and phosphate, respectively, at initial pH values of 10 and 13. The samples were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA-DTG), scanning electron microscope (SEM), and N2 adsorption–desorption isotherm (BET). The results suggested that silicate and phosphate have significant impacts on the regeneration of CLDHs, while sulfate does not. Specifically, phosphate and silicate reacted with MgO to generate magnesium silicate and magnesium phosphate dibasic, which were covered on the surface of particles and hindered the hydroxylation of metal oxides. However, a higher pH can suppress the formation of new substances and promote the regeneration of LDHs. Moreover, the CLDHs with high specific surface area had a stronger anti-interference performance regarding the effects of phosphate and silicate. Full article

Carbonation–calcination looping using CaO-based natural sorbents such as limestone is a promising technology for the capture of CO₂ from fossil fuel-based power plants. In this study, the CO₂ capture capacities of Buipe, Oterpkolu, and Nauli limestones from quarries in Ghana were measured in a laboratory-scale micro-fluidized bed reactor through multiple carbonation–calcination cycles. The changes in CO₂ capture capacity and conversion with the number of cycles mostly correlated with the changes in the physico-chemical properties: Capture capacity dropped from >60% to <15% after 15 cycles and the surface area dropped to below 5 m² g⁻¹ from as much as 20 m² g⁻¹ (for the Oterkpolu). The pore volume of the Nauli limestone was essentially invariant with the number of cycles while it increased for the Buipe limestone, and initially increased and then dropped for the Oterpkolu limestone. This decrease was likely due to sintering and a reduction in the number of micropores. The unusual increase in pore volume after multiple cycles was due to the formation of mesopores with smaller pore diameters. Full article

Three-dimensional (3D) concrete printing (3DCP) has gained significant attention over the last decade due to its many claimed benefits. The absence of effective real-time quality control mechanisms, however, can lead to inconsistencies in extrusion, compromising the integrity of 3D-printed structures. Although the importance of quality control in 3DCP is broadly acknowledged, research lacks systematic methods. This research investigates the feasibility of using ultrasonic pulse velocity (UPV) as a practical, in situ, real-time monitoring tool for 3DCP. Two different groups of binders were investigated: limestone calcined clay (LC³) and zeolite-based mixes in binary and ternary blends. Filaments of 200 mm were extruded every 5 min, and UPV, pocket hand vane, flow table, and viscometer tests were performed to measure pulse velocity, shear strength, relative deformation, yield stress, and plastic viscosity, respectively, in the fresh state. Once the filaments presented printing defects (e.g., filament tearing, filament width reduction), the tests were concluded, and the open time was recorded. Isothermal calorimetry tests were conducted to obtain the initial heat release and reactivity of the supplementary cementitious materials (SCMs). Results showed a strong correlation (R² = 0.93) between UPV and initial heat release, indicating that early hydration (ettringite formation) influenced UPV and determined printability across different mixes. No correlation was observed between the other tests and hydration kinetics. UPV demonstrated potential as a real-time monitoring tool, provided the mix-specific pulse velocity is established beforehand. Further research is needed to evaluate UPV performance during active printing when there is an active flow through the printer. Full article

The cement industry is a significant contributor to global environmental impacts, and Life Cycle Assessment (LCA) has emerged as a critical tool for evaluating and managing these burdens. This review uniquely synthesizes recent advancements in the LCA methodology and provides a detailed comparison of cement production impacts across major producing regions, notably highlighting China’s role as the largest global emitter. It covers the core LCA phases, including goal and scope definition, inventory analysis, impact assessment, and interpretation, and emphasizes the role of LCA in quantifying cradle-to-gate impacts (typically around 0.9–1.0 t CO₂ per ton of cement), evaluating the emissions reductions provided by alternative cement types (such as ~30–45% lower emissions using limestone calcined clay cements), informing policy frameworks like emissions trading schemes, and guiding sustainability certifications. Strategies for environmental load reduction in cement manufacturing are quantitatively examined, including technological innovations (e.g., carbon capture technologies potentially cutting plant emissions by up to ~90%) and material substitutions. Persistent methodological challenges—such as data quality issues, scope limitations, and the limited real-world integration of LCA findings—are critically discussed. Finally, specific future research priorities are identified, including developing country-specific LCI databases, integrating techno-economic assessment into LCA frameworks, and creating user-friendly digital tools to enhance the practical implementation of LCA-driven strategies in the cement industry. Full article

In order to elucidate the high-temperature reaction process of solid waste-based high belite sulphoaluminate cement containing residual gypsum in clinker (NHBSAC) and obtain the formation laws of each mineral in clinker, this article studied its high-temperature reaction kinetics. Through QXRD analysis and numerical fitting methods, the formation of C₄A₃$\overline{\mathrm{S}}$, β-C₂S, and CaSO₄ in clinker under different calcination systems was quantitatively characterized, the corresponding high-temperature reaction kinetics models were established, and the reaction activation energies of each mineral were obtained. The results indicate that the content of C₄A₃$\overline{\mathrm{S}}$ and β-C₂S increases with the prolongation of holding time and the increase in calcination temperature, while CaSO₄ is continuously consumed. Under the control mechanism of solid-state reaction, the formation and consumption of minerals follow the kinetic equation. C₄A₃$\overline{\mathrm{S}}$ and β-C₂S satisfy the D₄ equation under diffusion mechanism control, and CaSO₄ satisfies the R₃ equation under interface chemical reaction mechanism control. The activation energy required for mineral formation varies with different temperature ranges. The activation energies required to form C₄A₃$\overline{\mathrm{S}}$ at 1200–1225 °C, 1225–1275 °C, and 1275–1300 °C are 166.28 kJ/mol, 83.14 kJ/mol, and 36.58 kJ/mol, respectively. The activation energies required to form β-C₂S at 1200–1225 °C and 1225–1300 °C are 374.13 kJ/mol and 66.51 kJ/mol, respectively. This study is beneficial for achieving flexible control of the mineral composition of NHBSAC clinker, providing a theoretical basis and practical experience for the preparation of low-carbon cement and the optimization design of its mineral composition. Full article