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16 pages, 10934 KiB  
Article
Visualization Monitoring and Safety Evaluation of Turnout Wheel–Rail Forces Based on BIM for Sustainable Railway Management
by Xinyi Dong, Yuelei He and Hongyao Lu
Sensors 2025, 25(14), 4294; https://doi.org/10.3390/s25144294 - 10 Jul 2025
Viewed by 365
Abstract
With China’s high-speed rail network undergoing rapid expansion, turnouts constitute critical elements whose safety and stability are essential to railway operation. At present, the efficiency of wheel–rail force safety monitoring conducted in the small hours reserved for the construction and maintenance of operating [...] Read more.
With China’s high-speed rail network undergoing rapid expansion, turnouts constitute critical elements whose safety and stability are essential to railway operation. At present, the efficiency of wheel–rail force safety monitoring conducted in the small hours reserved for the construction and maintenance of operating lines without marking train operation lines is relatively low. To enhance the efficiency of turnout safety monitoring, in this study, a three-dimensional BIM model of the No. 42 turnout was established and a corresponding wheel–rail force monitoring scheme was devised. Collision detection for monitoring equipment placement and construction process simulation was conducted using Navisworks, such that the rationality of cable routing and the precision of construction sequence alignment were improved. A train wheel–rail force analysis program was developed in MATLAB R2022b to perform signal filtering, and static calibration was applied to calculate key safety evaluation indices—namely, the coefficient of derailment and the rate of wheel load reduction—which were subsequently analyzed. The safety of the No. 42 turnout and the effectiveness of the proposed monitoring scheme were validated, theoretical support was provided for train operational safety and turnout maintenance, and technical guidance was offered for whole-life-cycle management and green, sustainable development of railway infrastructure. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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16 pages, 2135 KiB  
Article
A Numerical Study on the Pullback Process of a Submarine Cable Based on Trenchless Directional Drilling Technology
by Gang Qian, Wei Kang, Yun Cong and Zhen Liu
Water 2025, 17(10), 1517; https://doi.org/10.3390/w17101517 - 17 May 2025
Viewed by 444
Abstract
Horizontal directional drilling (HDD) can be utilized in a submarine cable landing operation to solve the problems of a deficient buried depth and a limited route. In this study, a numerical model of the pullback process of a submarine cable using HDD technology [...] Read more.
Horizontal directional drilling (HDD) can be utilized in a submarine cable landing operation to solve the problems of a deficient buried depth and a limited route. In this study, a numerical model of the pullback process of a submarine cable using HDD technology is established based on the commercial finite element method platform OrcaFlex 11.3, which is validated using the in situ measured data of an HDD operation project for a pipeline. The effects of the crossing length, incident angle, and pullback velocity of the cable on the effective tension in the cable are investigated and analyzed. The results indicate that an increase in the crossing length and incident angle can significantly enhance the tension in the cable. Under the specific conditions in the Zhoushan islands, the maximum crossing length and incident angle are 1700 m and 35°, respectively. The pullback velocity has a minor influence on the tension in the cable, and an extremely large velocity might lock the cable during its pullback operation. The permissible values derived in this study can provide valuable information to similar engineering cases and projects. Full article
(This article belongs to the Special Issue Coastal Engineering and Fluid–Structure Interactions)
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17 pages, 2530 KiB  
Article
Routing Protocol for Underwater Wireless Sensor Networks Based on a Trust Model and Void-Avoided Algorithm
by Jun Ye and Weili Jiang
Sensors 2024, 24(23), 7614; https://doi.org/10.3390/s24237614 - 28 Nov 2024
Cited by 2 | Viewed by 1157
Abstract
Underwater wireless sensor networks have a wide range of application prospects in important fields such as ocean exploration and underwater environment monitoring. However, the influence of complex underwater environments makes underwater wireless sensor networks subject to many limitations, such as resource limitation, channel [...] Read more.
Underwater wireless sensor networks have a wide range of application prospects in important fields such as ocean exploration and underwater environment monitoring. However, the influence of complex underwater environments makes underwater wireless sensor networks subject to many limitations, such as resource limitation, channel openness, malicious attacks, and other problems. To address the above issues, we propose a routing scheme for underwater wireless networks based on a trust model and Void-Avoided algorithm. The proposed scheme establishes a trust model, evaluates the behavior of underwater nodes through direct trust, indirect trust, and environmental trust, and finds malicious nodes while taking into account evaluation of the channel, which provides support for the next data transmission event. The proposed scheme prioritizes the total cabling distance and introduces a two-hop availability checking model for data transmission, checking the nodes for voids and avoiding the void areas, to find the transmission path with the lowest energy consumption and lowest latency as much as possible. In this study, simulation experiments were conducted on the proposed scheme, and the results showed that the target scheme can effectively detect malicious nodes through anomalous behaviors and outperforms existing work in terms of malicious node detection rate, energy consumption, and end-to-end latency, and network performance. Full article
(This article belongs to the Section Sensor Networks)
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15 pages, 3130 KiB  
Article
Thermal Analysis of Cable Routes with Joints or Other Discontinuities
by Heiner Brakelmann and George J. Anders
Energies 2024, 17(16), 4029; https://doi.org/10.3390/en17164029 - 14 Aug 2024
Viewed by 935
Abstract
The paper addresses rare issue in cable ampacity calculations, namely the presence of discontinuities along the routes. One which occurs in almost all cable installations is the presence of joints. In a standard cable rating analysis, the joints are ignored, mostly because of [...] Read more.
The paper addresses rare issue in cable ampacity calculations, namely the presence of discontinuities along the routes. One which occurs in almost all cable installations is the presence of joints. In a standard cable rating analysis, the joints are ignored, mostly because of difficulties in building analytical models that represent the heat transfer phenomena within them. However, they can be a limiting part of the cable rating and, therefore, there is a need to model them correctly. This paper introduces an analytical algorithm for cable rating calculations in the presence of discontinuities with an emphasis on cable joints. New developments are illustrated by several numerical examples. Full article
(This article belongs to the Section F: Electrical Engineering)
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15 pages, 2355 KiB  
Article
Thermoelectric-Powered Remote Sensor for Frost Detection
by Martim Lima de Aguiar, Pedro Dinis Gaspar and Pedro Dinho da Silva
Electronics 2024, 13(14), 2683; https://doi.org/10.3390/electronics13142683 - 9 Jul 2024
Viewed by 1283
Abstract
This article proposes the use of a thermoelectric system as an energy-harvesting device for use in industrial refrigeration units. The energy generated by the device in this study can be used for remote, low-power applications, such as frost detection sensors. The accumulation of [...] Read more.
This article proposes the use of a thermoelectric system as an energy-harvesting device for use in industrial refrigeration units. The energy generated by the device in this study can be used for remote, low-power applications, such as frost detection sensors. The accumulation of frost on the surfaces of evaporators causes inefficiency in the operation of refrigeration units by reducing the heat exchange rate. To revert this condition, the evaporator must be defrosted periodically. The proposed energy-autonomous sensors can be localized in key places to minimize not only the number of defrosting operations but also their duration. These sensors can transmit data wirelessly so that the control systems can better determine the ideal time to perform defrosting operations. This device eliminates the need for complex cable routing in long systems, where these components are often located far apart or in hard-to-reach places. The outcomes of this research not only offer solutions to a prevailing issue in refrigeration units but also aid in formulating strategies for optimally placing ice formation detection sensors. Additionally, these findings may boost overall refrigeration efficiency while cutting down on installation and maintenance costs. Full article
(This article belongs to the Special Issue Energy Harvesting and Storage Technologies)
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15 pages, 4865 KiB  
Article
Effect of Inorganic Fillers on Electrical and Mechanical Properties of Ceramizable Silicone Rubber
by Mingyuan Yang, Jingqi Qiao, Bolin Su, Yongjian Xiao, Shenglin Kang, Yuchen Li, Hanzhong Cao, Hongchuan Tang and Xuetong Zhao
Polymers 2024, 16(12), 1695; https://doi.org/10.3390/polym16121695 - 14 Jun 2024
Viewed by 1644
Abstract
Ceramizable silicone rubber (CSR) composed of silicone rubber matrix and inorganic fillers can be transformed into a dense flame-retardant ceramic upon encountering high temperatures or flames. Conventionally, CSR can be sintered into a dense ceramic at temperatures above 1000 °C, which is higher [...] Read more.
Ceramizable silicone rubber (CSR) composed of silicone rubber matrix and inorganic fillers can be transformed into a dense flame-retardant ceramic upon encountering high temperatures or flames. Conventionally, CSR can be sintered into a dense ceramic at temperatures above 1000 °C, which is higher than the melting point of a copper conductor used in a power cable. In this study, the vulcanization process and mass ratio of inorganic fillers of CSR were studied to lower its ceramization temperature to 950 °C. The electrical and mechanical properties of CSRs and their ceramic bulks were studied with various ratios of wollastonite and muscovite. It was found that the CSR samples could be successfully fabricated using a two-step vulcanization technique (at 120 °C and 150 °C, respectively). As a high ratio of muscovite filler was introduced into the CSR, the sample presented a high dc electrical resistivity of 6.713 × 1014 Ω·cm, and a low dielectric constant of 4.3 and dielectric loss of 0.025 at 50 Hz. After the thermal sintering (at 950 °C for 1 h) of the CSR sample with a high ratio of muscovite, the ceramic sample exhibits a dense microstructure without any pores. The ceramic also demonstrates excellent insulating properties, with a volume resistivity of 8.69 × 1011 Ω·cm, and a low dielectric loss of 0.01 at 50 Hz. Meanwhile, the three-point bending strength of the ceramic sample reaches a value of 110.03 MPa. This study provides a potential route to fabricate CSR used for fire-resistant cables. Full article
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17 pages, 1800 KiB  
Article
Techno-Economic Assessment of a Full-Chain Hydrogen Production by Offshore Wind Power
by Jinyong Lei, Hang Zhang, Jun Pan, Yu Zhuo, Aijun Chen, Weize Chen, Zeyu Yang, Keying Feng, Lincai Li, Bowen Wang, Lili Jiao and Kui Jiao
Energies 2024, 17(11), 2447; https://doi.org/10.3390/en17112447 - 21 May 2024
Cited by 7 | Viewed by 3083
Abstract
Offshore wind power stands out as a promising renewable energy source, offering substantial potential for achieving low carbon emissions and enhancing energy security. Despite its potential, the expansion of offshore wind power faces considerable constraints in offshore power transmission. Hydrogen production derived from [...] Read more.
Offshore wind power stands out as a promising renewable energy source, offering substantial potential for achieving low carbon emissions and enhancing energy security. Despite its potential, the expansion of offshore wind power faces considerable constraints in offshore power transmission. Hydrogen production derived from offshore wind power emerges as an efficient solution to overcome these limitations and effectively transport energy. This study systematically devises diverse hydrogen energy supply chains tailored to the demands of the transportation and chemical industries, meticulously assessing the levelized cost of hydrogen (LCOH). Our findings reveal that the most cost-efficient means of transporting hydrogen to the mainland is through pipelines, particularly when the baseline distance is 50 km and the baseline electricity price is 0.05 USD/kWh. Notably, delivering hydrogen directly to the port via pipelines for chemical industries proves considerably more economical than distributing it to hydrogen refueling stations, with a minimal cost of 3.6 USD/kg. Additionally, we assessed the levelized cost of hydrogen (LCOH) for supply chains that transmit electricity to ports via submarine cables before hydrogen production and subsequent distribution to chemical plants. In comparison to offshore hydrogen production routes, these routes exhibit higher costs and reduced competitiveness. Finally, a sensitivity analysis was undertaken to scrutinize the impact of delivery distance and electricity prices on LCOH. The outcomes underscore the acute sensitivity of LCOH to power prices, highlighting the potential for substantial reductions in hydrogen prices through concerted efforts to lower electricity costs. Full article
(This article belongs to the Special Issue Applications of Microfluidic Power Systems)
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18 pages, 5933 KiB  
Article
Analysis of Increased Induced Voltages on the Sheath of Double-Circuit Underground Transmission Lines Guaranteeing Ampacity
by Jesus Enrique Guevara Asorza, Jaimis Sajid Leon Colqui, Sérgio Kurokawa and José Pissolato Filho
Energies 2024, 17(7), 1637; https://doi.org/10.3390/en17071637 - 29 Mar 2024
Cited by 4 | Viewed by 2399
Abstract
This paper quantifies and discusses the increase in induced voltage on a sheath due to changes in duct banks in terms of type and dimensions along an underground transmission line, guaranteeing the ampacity required for a project. The four most common duct banks [...] Read more.
This paper quantifies and discusses the increase in induced voltage on a sheath due to changes in duct banks in terms of type and dimensions along an underground transmission line, guaranteeing the ampacity required for a project. The four most common duct banks in double-circuit underground transmission lines with phase transposition were considered in this study, along with two special cross-bonding techniques: continuous cross-bonding (CCB) and sectionalized cross-bonding (SCB). These techniques aim to reduce sheath currents and enhance the distribution of the induced voltage on the sheath. The analysis considers two distinct scenarios in which the profile of the induced voltage is calculated: the first one accounts for underground obstructions, intersections with important traffic avenues, and ground with high excavation costs that force changes in the duct bank dimensions and configuration, which is the most exact and realistic case. The second one solely considers one typical configuration of a duct bank along the route. This last scenario is normally applied to calculate the induced voltage when an underground transmission design is required. The results show that when installing cables at a greater depth, it is imperative to increase the distance between them to guarantee the ampacity. The induced voltage on the sheath will rise as the distance increases. Furthermore, the results reveal that instead of calculating the induced voltage by considering the scenario that is exact and most like a real case, it is enough to calculate following the second scenario and then add a scaling factor according to each duct bank configuration. Full article
(This article belongs to the Section F: Electrical Engineering)
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21 pages, 5025 KiB  
Article
New High-Rate Timestamp Management with Real-Time Configurable Virtual Delay and Dead Time for FPGA-Based Time-to-Digital Converters
by Fabio Garzetti, Gabriele Bonanno, Nicola Lusardi, Enrico Ronconi, Andrea Costa and Angelo Geraci
Electronics 2024, 13(6), 1124; https://doi.org/10.3390/electronics13061124 - 19 Mar 2024
Cited by 1 | Viewed by 1724
Abstract
Modern applications require the ability to measure time events with high resolution, a full-scale range, and multiple input channels. Time-to-Digital Converters (TDCs) are a popular option to convert time intervals into timestamps. To reduce the time-to-market and Non-Recurring Engineering (NRE) costs, a Field-Programmable [...] Read more.
Modern applications require the ability to measure time events with high resolution, a full-scale range, and multiple input channels. Time-to-Digital Converters (TDCs) are a popular option to convert time intervals into timestamps. To reduce the time-to-market and Non-Recurring Engineering (NRE) costs, a Field-Programmable Gate Array (FPGA) implementation has been chosen. The high number of requested bits and channels, however, gives rise to routing congestion issues when routed in a parallel manner. In this paper, we will propose and analyze a novel solution, the Belt-Bus (BB), which involves a parallel-to-serial conversion of the timestamp stream coming from the TDC while maintaining chronological order and a sufficient high rate, and flagging the presence of timestamp overflow. Moreover, two new useful features are added. The first is a “Virtual Delay” to compensate for offsets due to cable length and FPGA routing path mismatch. The second is a “Virtual Dead-Time” to filter out unforeseen events. Finally, the BB was tested on a Xilinx 28 nm 7-Series Kintex-7 325T FPGA, achieving an overall data rate of 199.9 Msps with very limited resource usage (i.e., lower than a total of 4.5%), consuming only 480 mW in a 16-channel implementation. Full article
(This article belongs to the Special Issue System-on-Chip (SoC) and Field-Programmable Gate Array (FPGA) Design)
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17 pages, 5530 KiB  
Technical Note
Attitude-Independent Route Tracking for Subsea Power Cables Using a Scalar Magnetometer under High Sea Conditions
by Guozhu Li, Xuxing Geng, Shangqing Liang, Yuanpeng Chen, Guangming Huang, Gaoxiang Li, Xueting Zhang and Guoqing Yang
Remote Sens. 2024, 16(2), 226; https://doi.org/10.3390/rs16020226 - 6 Jan 2024
Cited by 3 | Viewed by 2187
Abstract
To overcome the shortcoming wherein the accuracy of subsea cable detection can be affected by the determination of the bias vector, scale factors, and non-orthogonality corrections of the vector magnetometer, a real-time attitude-independent route tracking method for subsea power cables is investigated theoretically [...] Read more.
To overcome the shortcoming wherein the accuracy of subsea cable detection can be affected by the determination of the bias vector, scale factors, and non-orthogonality corrections of the vector magnetometer, a real-time attitude-independent route tracking method for subsea power cables is investigated theoretically and experimentally by means of scalar magnetic field checking. The measurement of the magnetic field Bc produced by the current in a cable is made immune to the influence of the platform attitude by extracting the component of Bc along the geomagnetic field using a high-bandwidth self-oscillating optically pumped magnetometer. The self-oscillating frequency is proved to be independent of the attitude of the magnetometer with the theoretical model. Experiments are carried out to test the attitude-independent performance, and the effectiveness of route tracking is verified by the results of the sea experiment. The proposed method will effectively improve the ability to locate subsea cables under high sea conditions. Full article
(This article belongs to the Special Issue Recent Advances in Underwater and Terrestrial Remote Sensing)
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21 pages, 5135 KiB  
Article
Conducting a Geographical Information System-Based Multi-Criteria Analysis to Assess the Potential and Location for Offshore Wind Farms in Poland
by Magdalena Przewoźniak, Artur Wyrwa, Janusz Zyśk, Maciej Raczyński and Marcin Pluta
Energies 2024, 17(2), 283; https://doi.org/10.3390/en17020283 - 5 Jan 2024
Cited by 3 | Viewed by 2005
Abstract
Offshore wind energy is becoming an increasingly important element in the decarbonisation of energy systems. This study aims to estimate the technical potential for offshore wind energy in the Polish exclusive economic zone (EZZ) of the Baltic Sea. Such estimates are necessary to [...] Read more.
Offshore wind energy is becoming an increasingly important element in the decarbonisation of energy systems. This study aims to estimate the technical potential for offshore wind energy in the Polish exclusive economic zone (EZZ) of the Baltic Sea. Such estimates are necessary to plan the expansion of energy infrastructure. This paper proposes a multi-criteria analysis for the estimation of offshore wind potential and site selection using QGIS software (QGIS Desktop 3.28.6). The criteria include wind velocity, water depth, distance from nature conservation areas, distance from submarine cables and gas pipelines, distance from shipping routes, distance from fishing areas, distance from shipwrecks, and distance from the coastline. The best sites are identified through the Analytic Hierarchy Process (AHP). The results show that the total suitable marine area of 16,218.67 square kilometres can be divided into three parts, in which the highly suitable area for offshore wind farms accounts for 17.55%, the moderately suitable area accounts for 48.56%, and the marginally suitable area accounts for 10.26%. Two different wind turbine placement configurations are being considered, in which wind turbines with a nominal capacity of 15 MW are laid out: 2.5 km and 2 km apart from each other. The corresponding overall electrical capacities only in highly suitable areas equal ca. 9 GW and 15 GW, respectively. If this area is extended to also include the moderately suitable parts, these values increase to ca. 31 GW and 50 GW. The results indicate that the technical potential of offshore wind in the Polish EEZ is significant and should be taken into account when designing the future electricity generation mix. Full article
(This article belongs to the Special Issue Energy Transition and Environmental Sustainability II)
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18 pages, 3334 KiB  
Review
Technology Review of Cabled Ocean Observatories
by Chang Shu, Feng Lyu, Rendong Xu, Xichen Wang and Wei Wei
J. Mar. Sci. Eng. 2023, 11(11), 2074; https://doi.org/10.3390/jmse11112074 - 30 Oct 2023
Cited by 2 | Viewed by 2238
Abstract
Cabled ocean observatories (COOs) have enabled real-time in situ ocean observations for decades, thereby facilitating oceanic understanding and exploration. This review discusses typical COOs worldwide in terms of system configurations and state-of-the-art technology, including network structures, power supply modes, and communication capabilities, and [...] Read more.
Cabled ocean observatories (COOs) have enabled real-time in situ ocean observations for decades, thereby facilitating oceanic understanding and exploration. This review discusses typical COOs worldwide in terms of system configurations and state-of-the-art technology, including network structures, power supply modes, and communication capabilities, and provides a comprehensive analysis of their technical routes. The main characteristics of line, ring, star, and grid networks and their applicability in COOs are elucidated, and the advantages and disadvantages of various power supply modes, as well as the opportunities brought by the development of communication technologies, are described. The insights gained from these discussions can inform the implementation of grid structures, optimization of cable routings, expansion of COO scales, application of dual-conductor submarine cables, and upgrading of communication capacity. On this basis, the challenges and future research directions related to COOs are presented. Full article
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16 pages, 3117 KiB  
Article
A Machine-Learning-Based Access Point Selection Strategy for Automated Guided Vehicles in Smart Factories
by Fumiko Ohori, Hirozumi Yamaguchi, Satoko Itaya and Takeshi Matsumura
Sensors 2023, 23(20), 8588; https://doi.org/10.3390/s23208588 - 20 Oct 2023
Cited by 2 | Viewed by 2310
Abstract
Automated Guided Vehicles (AGVs) are becoming popular at many manufacturing facilities. To ensure mobility and flexibility, AGVs are often controlled by wireless communication, eliminating the constraints of physical cables. These AGVs require multiple Access Points (APs) to ensure uninterrupted coverage across the site. [...] Read more.
Automated Guided Vehicles (AGVs) are becoming popular at many manufacturing facilities. To ensure mobility and flexibility, AGVs are often controlled by wireless communication, eliminating the constraints of physical cables. These AGVs require multiple Access Points (APs) to ensure uninterrupted coverage across the site. As AGVs move, they need to switch between these APs seamlessly. A primary challenge is that the communication downtime during this link-switching process must be minimal for effective AGV monitoring and control. Current AP selection strategies based on observed Received Signal Strength Indicator (RSSI) often fail in manufacturing environments due to RSSI’s inherent instability. This paper introduces a new AP selection technique for AGVs navigating these sites. Our approach harnesses the distinct movement patterns of AGVs and uses machine learning techniques to learn location-, trajectory-, and orientation-specific RSSI from the APs. Real-world factory data from our unique dataset revealed that our method extends the potential communication duration per route by 1.34 times compared to the prevalent signal strength-based switching methods commonly implemented in current drivers provided by chipset vendors or open-source Wi-Fi drivers. These results indicate that the automatic evaluation and tuning of the wireless environment using the proposed method is beneficial in reducing the time and effort required to investigate the detailed propagation paths needed to adapt AGV to existing APs. Full article
(This article belongs to the Section Industrial Sensors)
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18 pages, 5779 KiB  
Article
Research on Deployment Scheme and Routing Optimization Algorithm of Distribution Cable Condition Monitoring Devices
by Jun Wu, Mingzhen Li, Chao Gao, Zehui Liu, Bo Zhang and Xinsong Zhang
Energies 2023, 16(19), 6930; https://doi.org/10.3390/en16196930 - 2 Oct 2023
Cited by 1 | Viewed by 1369
Abstract
In order to achieve more effective online monitoring of distribution cables, a deployment scheme of the distribution cable condition monitoring devices based on a wireless sensor network (WSN) has been proposed. The proposed deployment scheme can improve the coverage rate and extend the [...] Read more.
In order to achieve more effective online monitoring of distribution cables, a deployment scheme of the distribution cable condition monitoring devices based on a wireless sensor network (WSN) has been proposed. The proposed deployment scheme can improve the coverage rate and extend the lifetime of the sensor network. Moreover, the clustering method, node density, and node deployment method of the wireless sensor routing algorithm are improved, and based on isosceles triangle non-uniform deployment, a routing optimization algorithm has been proposed to achieve the balance of the energy consumption of each node in the network. Firstly, according to the energy consumption model of the network, the energy consumption of each cluster is calculated, and then by taking the minimum energy consumption of data transmission between clusters as the constraint condition, the optimal clustering distance of the network is solved. Then, according to the scale of network nodes, the density of routing nodes in each cluster is calculated, and the routing nodes in the cluster are deployed by an isosceles triangle. Finally, according to the cluster head election formula, the routing cluster head nodes in each cluster are selected, and the network data information is transmitted to the base station in a multi-hop manner through the routing cluster head nodes. The simulation results indicated that, compared with the traditional routing optimization algorithms, the proposed algorithm could keep the routing coverage at more than 200% all the time, and can effectively balance the energy consumption of nodes, improve the energy utilization efficiency of the routing nodes, and at least extend the lifetime of the network by two times. Moreover, the longer the cables, the more cost savings and the better the life cycle optimization effect of the proposed scheme. In addition, the proposed scheme can greatly reduce the economic cost of network investment, compared with using the demodulator to obtain monitoring data. Full article
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23 pages, 1740 KiB  
Article
Design of Zonal E/E Architectures in Vehicles Using a Coupled Approach of k-Means Clustering and Dijkstra’s Algorithm
by Jonas Maier and Hans-Christian Reuss
Energies 2023, 16(19), 6884; https://doi.org/10.3390/en16196884 - 29 Sep 2023
Cited by 7 | Viewed by 3707
Abstract
Electromobility and autonomous driving has started a transformation in the automotive industry, resulting in new requirements for vehicle systems. Due to its functions, the electrical/electronic (E/E) architecture is one of the essential systems. Zonal E/E architecture is a promising approach to tackle this [...] Read more.
Electromobility and autonomous driving has started a transformation in the automotive industry, resulting in new requirements for vehicle systems. Due to its functions, the electrical/electronic (E/E) architecture is one of the essential systems. Zonal E/E architecture is a promising approach to tackle this issue. The research presented in this paper describes a methodology for determining the optimal number of zones, the position of the zone control units (ZCU), and the assignment of electric components to these zones and ZCUs. Therefore, the design of the power supply and the wiring harness is essential. This approach aims to identify the most suitable system architecture for a given vehicle geometry and a set of electric components. For this purpose, the assignment of electric components is accomplished by k-means clustering, and Dijkstra’s algorithm is used to optimize the cable routing. As ZCUs will be the hubs for the in-vehicle data and information transport in zonal architectures, their position and their number are crucial for the architecture and wiring harness development. Simulations show a suitable zonal architecture reduces wiring harness length as well as weight and brings functional benefits. However, the number of zones must be chosen with care, as there may also be functional limitations. Full article
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