Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (46)

Search Parameters:
Keywords = bursting proneness

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
30 pages, 16854 KB  
Article
Study on Shaped Charge Blasting Pressure-Relief Technology for the Floor of Extra-Thick Coal Seams and Its Application
by Renyuan Su, Zonglong Mu, Jiaxun Li, Jinglong Cao, Chunlong Jiang, Yongzheng Ren, Jingqi Ji and Hao Fu
Appl. Sci. 2026, 16(2), 1079; https://doi.org/10.3390/app16021079 - 21 Jan 2026
Viewed by 74
Abstract
During layered mining of extra-thick coal seams in deep rock-burst-prone mines, a thick bottom coal layer facilitates the accumulation of elastic strain energy in the floor strata. This stored energy may be released under mining-induced disturbances during retreat, thereby triggering rock-burst events. To [...] Read more.
During layered mining of extra-thick coal seams in deep rock-burst-prone mines, a thick bottom coal layer facilitates the accumulation of elastic strain energy in the floor strata. This stored energy may be released under mining-induced disturbances during retreat, thereby triggering rock-burst events. To mitigate floor energy accumulation at the lower-slice working face of extra-thick coal seams, previous studies have primarily adopted floor blasting for pressure relief. However, conventional blasting is often associated with poor energy utilization and limited controllability of the pressure-relief range, which hampers achieving the intended relief performance. Accordingly, this study proposes a shaped charge blasting scheme to reduce floor energy accumulation. ANSYS/LS-DYNA simulations and UDEC-based energy analyses, together with theoretical analysis and field validation, were conducted to clarify the mechanism of directional fracture propagation and the evolution of floor elastic energy before and after blasting. The results showed that the synergistic effects of the high-velocity jet and quasi-static pressure in shaped charge blasting generated a through-going fracture aligned with the maximum horizontal principal stress. This fracture effectively segmented the high-stress region in the floor and increased the maximum fracture length along the shaped charge direction to 10–13 times that achieved by conventional blasting. UDEC simulations and theoretical analysis indicated that the peak elastic energy in the floor was reduced by up to 54.08% after shaped charge blasting. Field measurements further showed that shaped charge blasting limited the maximum roadway floor heave to 300 mm and reduced floor deformation by 35–42% compared with the case without pressure relief. Overall, shaped charge blasting effectively blocks stress-transfer pathways and improves energy dissipation efficiency, providing theoretical support and a practical technical paradigm for safe and efficient mining of deep extra-thick coal seams. Full article
Show Figures

Figure 1

19 pages, 5648 KB  
Article
A Composite Material Repair Structure: For Defect Repair of Branch Pipe Fillet Welds in Oil and Gas Pipelines
by Liangshuo Zhao, Yingjie Qiao, Zhongtian Yin, Bo Xie, Bangyu Wang, Jingxue Zhou, Siyu Chen, Zheng Wang, Xiaodong Wang, Xiaohong Zhang, Xiaotian Bian, Xin Zhang, Yan Wu and Peng Wang
Materials 2026, 19(2), 222; https://doi.org/10.3390/ma19020222 - 6 Jan 2026
Viewed by 247
Abstract
In the oil and gas pipeline industry, numerous small-diameter branch pipe fillet welds exist, which are prone to stress concentration because of diverse geometric shapes. The internal welding defects within these welds pose severe hazards to safe production. Specifically, the irregular geometry often [...] Read more.
In the oil and gas pipeline industry, numerous small-diameter branch pipe fillet welds exist, which are prone to stress concentration because of diverse geometric shapes. The internal welding defects within these welds pose severe hazards to safe production. Specifically, the irregular geometry often leads to internal root defects where the weld metal fails to fully penetrate the joint or fuse with the base material (referred to as incomplete penetration and incomplete fusion). This study developed a GF-CF-GF (CF is carbon fiber, GF is glass fiber) sandwich composite reinforcement structure for pipe fittings with these specific internal defects (main pipe: Φ323.9 × 12.5 mm; branch pipe: Φ76 × 5 mm) through a combination of finite element analysis (FEA) and burst test verification. The inherent correlation between structural factors and pressure-bearing capacity was revealed by analyzing the influence of defect sizes. Based on FEA, the repair layer coverage should be designed to be within 400 mm from the defect along the main pipe wall direction and within 100 mm from the defect along the branch pipe wall direction, with required thicknesses of 5.6 mm for incomplete penetration and 3.2 mm for incomplete fusion. Analysis of the actual burst test pressure curve showed that the elastic-plastic transition interval of the repaired pipes increased by approximately 2 MPa compared to normal undamaged pipes, and their pressure-bearing capacities rose by 1.57 MPa (incomplete penetration) and 1.76 MPa (incomplete fusion). These results demonstrate the feasibility of the proposed reinforcement design, which has potential applications in the safety and integrity of oil and gas transportation. Full article
Show Figures

Graphical abstract

16 pages, 4018 KB  
Article
Seismic Monitoring of Coal-Rock Mass Damage Under Static and Dynamic Loads and Its Application in Coal Burst Forecast
by Changbin Wang, Anye Cao, Yifan Zang, Hui Li and Yang Yue
Appl. Sci. 2025, 15(24), 13208; https://doi.org/10.3390/app152413208 - 17 Dec 2025
Viewed by 252
Abstract
Precise monitoring of damage evolution in coal-rock mass during mining emerges as a paramount requirement for developing accurate early warning systems for coal burst hazards. However, limited research has demonstrated the integrated damage characteristics of the coal-rock mass under static and dynamic loads [...] Read more.
Precise monitoring of damage evolution in coal-rock mass during mining emerges as a paramount requirement for developing accurate early warning systems for coal burst hazards. However, limited research has demonstrated the integrated damage characteristics of the coal-rock mass under static and dynamic loads during longwall mining. Therefore, in this paper, two novel seismic monitoring approaches, the Seismic Cluster Index (CI) and the Number of High Ground Motions (NHGMs), are developed to study the evolution of coal-rock mass damage during longwall mining under static and dynamic loads, respectively. Two months of monitored seismic data from a burst-prone longwall are used for analysis. The results show that CI can depict coal-rock damage conditions under static load, which identifies coalescence of fractures based on seismic source sizes and inter-event distances. Ground motion intensity has a positive correlation with seismic energy. The induced dynamic disturbance to roadways can further weaken the coal-rock mass, depending on the distance from the seismic sources. High-intensity dynamic disturbances, as indicated by elevated NHGMs and accelerated increments, strongly correlate with coal-burst damage. The proposed CI and NHGMs framework evaluate coal-rock mass damage and forecasts coal burst hazards, validated by the correlation between high CI/NHGMs values and actual burst locations. Full article
Show Figures

Figure 1

22 pages, 507 KB  
Review
The Role of Bioactive Glasses in Caries Prevention and Enamel Remineralization
by Rosana Farjaminejad, Samira Farjaminejad, Franklin Garcia-Godoy and Mahsa Jalali
Appl. Sci. 2025, 15(24), 13157; https://doi.org/10.3390/app152413157 - 15 Dec 2025
Viewed by 1056
Abstract
Bioactive glasses (BGs) are promising materials for enamel remineralization and caries management due to their ion-releasing ability and capacity to promote apatite formation. However, their clinical translation remains limited. Conventional BGs, such as 45S5, exhibit excellent bioactivity but are mechanically weak, prone to [...] Read more.
Bioactive glasses (BGs) are promising materials for enamel remineralization and caries management due to their ion-releasing ability and capacity to promote apatite formation. However, their clinical translation remains limited. Conventional BGs, such as 45S5, exhibit excellent bioactivity but are mechanically weak, prone to rapid ion burst release, and lack long-term stability. Recent advances—including secondary oxide incorporation (e.g., B2O3, ZnO), polymer–glass hybrids, and nanostructured systems like mesoporous BGs and RegeSi have improved reactivity, mechanical performance, and remineralization depth, though their durability under oral conditions is not yet established. BGs also display antibacterial activity by elevating local pH and releasing ions that inhibit cariogenic bacteria, but their broader ecological impact on the oral microbiome remains poorly understood. Emerging approaches such as halogen-modified BGs, particularly fluoride- and chloride-doped formulations, show dual benefits for remineralization and antimicrobial action, though supporting evidence is largely confined to in vitro studies. The absence of standardized protocols for assessing remineralization, ion release, and biofilm interaction further complicates cross-study comparisons and slows clinical adoption. Future progress will require interdisciplinary collaboration, standardized evaluation methods, and rigorous clinical validation to ensure that next-generation BGs can be safely and effectively integrated into dental practice. Full article
Show Figures

Figure 1

30 pages, 8975 KB  
Article
Modelling of Exploitation Influence on Rock Mass Seismicity in Boundary Coal Pillar Areas—A Single-Longwall Option
by Dariusz Chlebowski and Grażyna Dzik
Appl. Sci. 2025, 15(22), 12126; https://doi.org/10.3390/app152212126 - 15 Nov 2025
Viewed by 428
Abstract
The article is devoted to the issues of designing the exploitation of a seam deposit in the boundary areas of underground mines in terms of minimizing the risk of dynamic phenomena. Its main goal was to attempt to demonstrate the relationship between the [...] Read more.
The article is devoted to the issues of designing the exploitation of a seam deposit in the boundary areas of underground mines in terms of minimizing the risk of dynamic phenomena. Its main goal was to attempt to demonstrate the relationship between the method of extracting resources trapped in the boundary pillar and the magnitude of the induced seismicity of the rock mass accompanying this process. The substantive considerations concerned the single-wall model and were divided into two main parts—theoretical and verification. As part of the theoretical piece, based on model studies, a geomechanical assessment of the impact of the working face advance on changes in the stress–strain behaviour occurring in the burst-prone layer in terms of the possible loss of continuity of its original structure was carried out. The starting point for the key analyses were the results of numerical simulations based on the algorithms of S. Knothe and W. Budryk’s theories in combination with classical solutions of the mechanics of deformable bodies. Two variants of mining operations in a two-sided environment of goaf were considered, differing in the direction of progress, the degree of constraint of the start and end of the face advance, and mining circumstances in the vicinity of both sides of the advancing face. As part of the verification piece, the results of model analyses were related to an example polygon of a crossing longwall in one of the functioning, rockburst USCB hard coal mines. The scope of the research included a comparison of the experimentally indicated zones of occurrence of tremor-favourable effort processes in the roof of the seam with the actual location of the seismic phenomena foci recorded during the ongoing exploitation. The considerations included in the work formed the basis for formulating conclusions of a cognitive and applicable nature. Full article
Show Figures

Figure 1

18 pages, 4666 KB  
Article
New Approaches to Assess Seismic Monitoring Quality in Underground Mines: Data Completeness and Source Location Accuracy
by Changbin Wang, Anye Cao, Boxun Jia, Hui Li and Yang Yue
Appl. Sci. 2025, 15(21), 11559; https://doi.org/10.3390/app152111559 - 29 Oct 2025
Cited by 1 | Viewed by 575
Abstract
Accurate source locating and a complete data catalogue of the seismic network are the prerequisites for seismic analysis methods to identify coal burst risks. Comprehensively understanding the spatial characteristics of source location errors and seismic data integrity is a key insight for optimising [...] Read more.
Accurate source locating and a complete data catalogue of the seismic network are the prerequisites for seismic analysis methods to identify coal burst risks. Comprehensively understanding the spatial characteristics of source location errors and seismic data integrity is a key insight for optimising seismic networks and enhancing monitoring performance. Based on the monitored seismic data in a burst-prone longwall, this study develops two novel methodologies, Emulation-Testing-based Source Locating Accuracy Analysis (ETSLA) and Probability-based Magnitude of Completeness (PMC) method, to evaluate seismic monitoring performance in underground coal mines. The results indicate that ETSLA effectively quantifies vector characteristics of source location errors, revealing anisotropic error distributions in the studied longwall. The PMC method presents significant differences among geophones regarding their wave detection capacities. The detection probability of the seismic network for the events demonstrates progressive enhancement with increasing energy magnitude. In field practice, ETSLA can correct misclassified burst types by accounting for location errors. The Seismic data inferred using the PMC method can retrace missing seismic activity, and the inferred high-energy zones accurately correlate with actual burst damage locations. The study can serve as a reference to enhance the quality of seismic monitoring for precise early warning of coal burst risks. Full article
Show Figures

Figure 1

13 pages, 499 KB  
Article
Optimization of Dynamic Frame Length for Random Access in Machine-Type Communication Systems
by Jiancheng Sun, Guoliang Jing and Jie Ding
Electronics 2025, 14(17), 3414; https://doi.org/10.3390/electronics14173414 - 27 Aug 2025
Viewed by 608
Abstract
With the rapid development of the Internet of Things and 5G communication technologies, the demand for the random access of a massive number of user equipment in burst scenarios has significantly increased. Traditional fixed-frame-length mechanisms, due to their inability to dynamically adapt to [...] Read more.
With the rapid development of the Internet of Things and 5G communication technologies, the demand for the random access of a massive number of user equipment in burst scenarios has significantly increased. Traditional fixed-frame-length mechanisms, due to their inability to dynamically adapt to fluctuations in access traffic, are prone to exacerbating channel resource competition, increasing the probability of preamble collisions, and significantly elevating access delays, thereby constraining the system performance of large-scale machine-type communications. To address these issues, this paper proposes a dynamic frame length optimization algorithm based on Q-learning. By leveraging reinforcement learning algorithms to autonomously perceive access traffic characteristics, this algorithm can dynamically adjust frame length parameters without relying on estimates of the number of user equipment. It optimizes the frame length to improve random access performance, reduces collisions among user equipment competing for preambles, and enhances the utilization ratio of preamble resources. Full article
(This article belongs to the Special Issue Antennas and Propagation for Wireless Communication)
Show Figures

Figure 1

21 pages, 5210 KB  
Article
The Control Mechanism of the Coal Pillar Width on the Mechanical State of Hard Roofs
by Qifeng Jia, Songtao Ji, Jie Zhang, Zhiyu Fang, Chao Lyu and Jurij Karlovšek
Mathematics 2025, 13(16), 2548; https://doi.org/10.3390/math13162548 - 8 Aug 2025
Viewed by 626
Abstract
This study addresses the critical challenge of optimizing coal pillar width in burst-prone mines with thick, hard roof strata, balancing resource recovery, roadway stability, and coal burst mitigation. Through integrated analytical modeling and rigorously calibrated numerical simulations, the research reveals the complex interplay [...] Read more.
This study addresses the critical challenge of optimizing coal pillar width in burst-prone mines with thick, hard roof strata, balancing resource recovery, roadway stability, and coal burst mitigation. Through integrated analytical modeling and rigorously calibrated numerical simulations, the research reveals the complex interplay between pillar width, roof mechanics, and stress redistribution. Key findings demonstrate that pillar width dictates roof failure mechanics and energy accumulation. The case study indicates that increasing the coal pillar width from 6 m to 20 m shifts the tensile fracture location from solid coal toward the pillar center, migrates shear failure zones closer to roadways, and relocates elastic strain energy accumulation to the pillar area. This concentrates static and dynamic loads directly onto wider pillars upon roof fracture, escalating instability risks. A risky coal pillar width is identified as 10–20 m, where pillars develop severe lateral abutment pressures perilously close to roadways, combining high elastic energy storage with exposure to roof fracture dynamics. Conversely, narrow pillars exhibit low stress concentrations and limited energy storage due to plastic deformation, reducing burst potential despite requiring robust asymmetric support. Strategic selection of narrow or wide pillars provides a safer pathway. The validated analytical–numerical framework offers a scientifically grounded methodology for pillar design under hard roof conditions, enhancing resource recovery while mitigating coal burst risks. Full article
(This article belongs to the Section E: Applied Mathematics)
Show Figures

Figure 1

16 pages, 5718 KB  
Article
Simulation Analysis and Optimization Design of Dome Structure in Filament Wound Composite Shells
by Yuan Zhou, Yuyang Zou, Qingguo Xia, Longkai Cao, Minghua Zhang, Tao Shen and Jianke Du
Polymers 2025, 17(10), 1421; https://doi.org/10.3390/polym17101421 - 21 May 2025
Cited by 2 | Viewed by 1372
Abstract
Carbon fiber-reinforced composites are widely used in the aerospace industry due to their exceptional mechanical properties. However, the dome region of composite pressure vessels is prone to stress concentrations under internal pressure, often resulting in premature failure and reduced burst strength. This study [...] Read more.
Carbon fiber-reinforced composites are widely used in the aerospace industry due to their exceptional mechanical properties. However, the dome region of composite pressure vessels is prone to stress concentrations under internal pressure, often resulting in premature failure and reduced burst strength. This study developed a finite element model of a reinforced dome structure, which showed excellent agreement with hydrostatic test results, with less than 5.9% deviation in strain measurements. To optimize key reinforcement parameters, a high-accuracy surrogate model based on a backpropagation neural network was integrated with a multi-objective genetic algorithm. The results indicate that compared to the unreinforced dome, the optimized structure reduced the maximum fiber-aligned stress in the dome region by 6.8%; moreover, it achieved a 9.3% reduction in overall mass compared to the unoptimized reinforced configuration. These findings contribute to the structural optimization of composite pressure vessel domes. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
Show Figures

Figure 1

36 pages, 7110 KB  
Article
Stock Market Bubble Warning: A Restricted Boltzmann Machine Approach Using Volatility–Return Sequences
by Mauricio A. Valle, Jaime Lavín and Felipe Urbina
Appl. Sci. 2025, 15(10), 5613; https://doi.org/10.3390/app15105613 - 17 May 2025
Viewed by 3341
Abstract
Combining unsupervised learning with Restricted Boltzmann Machines and supervised learning with Balanced Random Forest and Feedforward Neural Networks, we propose a warning system for the early detection of stock bubbles by analyzing daily returns and the volatility of a market index. We complement [...] Read more.
Combining unsupervised learning with Restricted Boltzmann Machines and supervised learning with Balanced Random Forest and Feedforward Neural Networks, we propose a warning system for the early detection of stock bubbles by analyzing daily returns and the volatility of a market index. We complement our method by detecting states of high volatility and very low returns, which are market states that immediately follow a stock market’s bubble-bursting point. We trained our detection model using the S&P500 as an empirical case study, using successive samples of well-known crises from 1987 to 2022. Our results achieve area-under-the-curve (AUC) rates of over 70% and false-positive rates of less than 20%. Our model’s generative nature enables the creation of synthetic samples to analyze market periods prone to forming a bubble. The model successfully alerts periods of bubbles and instability in the stock market. Capital markets’ interconnectedness enables the model to be trained with various shocks from other stock markets, providing further detection learning possibilities and improved detection rates. Our work helps investors, regulators, and practitioners in their stock market investment, supervision, and monitoring tasks. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
Show Figures

Figure 1

15 pages, 6887 KB  
Article
SCA Fracturing Mechanisms of Rock Mass and Application in Overhanging Roof Structure Fragmentation of Mine Goaf
by Hui Li, Ruifu Yuan, Penghui Zai, Qunlei Zhang and Chun Feng
Processes 2025, 13(5), 1275; https://doi.org/10.3390/pr13051275 - 22 Apr 2025
Cited by 2 | Viewed by 656
Abstract
During coal resource mining, hard roof mining is prone to causing rock-burst disasters because traditional blasting–cutting roof technology has the disadvantages of low efficiency and high cost. This article studies the theoretical basis and engineering application of fracturing technology with a static expansion [...] Read more.
During coal resource mining, hard roof mining is prone to causing rock-burst disasters because traditional blasting–cutting roof technology has the disadvantages of low efficiency and high cost. This article studies the theoretical basis and engineering application of fracturing technology with a static expansion agent (SCA). The influences of borehole diameter and spacing on the fracturing effect of a rock mass are studied through theoretical analysis and simulation. Rock mass models of a cantilever beam for a single rock layer and multiple layers were established, and the mechanical properties of the roof strata under three working conditions were analyzed. The research results show that the maximum annular stress value occurs along the drill hole wall between the adjacent drill holes, and the annular stress at the center line between two drill holes is the smallest. As the spacing between the holes increases, the annular stress at the center line decreases; however, the annular stress at the center of the drill line becomes larger with the increase in hole diameter. The degree of stress concentration increases sharply with the decrease in distance f from the borehole center to the free surface. Relative to the cantilever beam model of a single rock layer, the combined rock layers can effectively control the displacement and deformation of the cantilever roof. Based on the above research results, a drilling method with a 75 mm diameter and a 10° inclination angle is used, demonstrating that the suspended roof area can be reduced to below 20 m2 using the fracturing technology with a static expansion agent, allowing the roof strata to fall simultaneously during mining. Full article
(This article belongs to the Section Energy Systems)
Show Figures

Figure 1

17 pages, 18471 KB  
Article
Finite-Difference Analysis of Influence of Borehole Diameter and Spacing on Reduction in Rockburst Potential of Burst-Prone Coal Seams
by Mikhail O. Eremin, Artyom O. Chirkov, Albert Pazhin, Sergey A. Laptev and Dmitriy V. Chanov
Mining 2024, 4(4), 1058-1074; https://doi.org/10.3390/mining4040058 - 2 Dec 2024
Cited by 1 | Viewed by 1205
Abstract
Decreasing the rockburst potential in longwall mining of burst-prone coal seams has been a longstanding challenge for geotechnical engineering worldwide. One of the effective approaches is drilling of relief boreholes in front of the coal seam face from the airways. This work presents [...] Read more.
Decreasing the rockburst potential in longwall mining of burst-prone coal seams has been a longstanding challenge for geotechnical engineering worldwide. One of the effective approaches is drilling of relief boreholes in front of the coal seam face from the airways. This work presents a novel approach based on the integral rockburst factor (KIrb) taking account of the length of the dynamic abutment stress influence zone and the ratio of the vertical stress to the remote field virgin stress. The geotechnical conditions of seam 3 of the Alardinskaya mine (Kuznetsky basin, Russia) are taken as a study site. An approach of the finite-difference continuum damage mechanics is employed to describe the processes of deformation and fracture of coal and host rocks using an in-house software. The results indicate that the abutment stress maximum shifts deep into the seam after drilling and that the stress distribution along the coal seam horizon is a superposition of the solutions similar to those of the elastoplastic Kirsch problem. The results also indicate that the curves of KIrb dependence on spacing between the boreholes and their diameter are nonlinear and non-monotonic functions, which allows for optimizing of the drilling technology. Full article
Show Figures

Figure 1

14 pages, 2392 KB  
Article
Quantitative Assessment of Rock Burst Risk in Roadway Tunneling Considering Variation of Coal Mass Parameters
by Yu Yang and Ning Li
Appl. Sci. 2024, 14(18), 8211; https://doi.org/10.3390/app14188211 - 12 Sep 2024
Cited by 1 | Viewed by 1104
Abstract
To investigate the influence of varied mechanical parameters of coal mass on rock burst occurrence during deep roadway tunneling, the surrounding coal and rock mass of a deep roadway were taken as the research objects. A geometric model of roadway tunneling was developed [...] Read more.
To investigate the influence of varied mechanical parameters of coal mass on rock burst occurrence during deep roadway tunneling, the surrounding coal and rock mass of a deep roadway were taken as the research objects. A geometric model of roadway tunneling was developed using 3DEC numerical simulation software, and the failure characteristics of the coal mass in the roadway side were analyzed based on the rock burst mechanism and stress difference gradient theory for deep mining. The risk of rock burst during roadway tunneling was quantitatively assessed using the change rate of the stress difference gradient (Dgc), thereby elucidating the burst failure patterns of the deep roadway under the influence of varied mechanical parameters. The findings indicate that the coal mass in the roadway side zone is more prone to burst failure due to stress disturbances during deep excavation compared to the coal and rock mass in the roof and floor zones, and that the released kinetic energy and the risk of burst failure are positively correlated with the magnitude of the ground stress. The variation of the mechanical properties of coal mass has a significant effect on the rock burst risk during roadway tunneling. The variation of both internal friction angle and cohesion significantly affects rock burst, with cohesion exerting a greater influence. Conversely, the elastic modulus does not significantly impact the risk. The tendency of bursting in the coal mass is positively correlated with the coefficient of variation (COV) in cohesion and negatively correlated with the COV in internal friction angle. These research findings offer valuable insights for the quantitative assessment of rock burst risk during roadway tunneling. Full article
Show Figures

Figure 1

9 pages, 8090 KB  
Article
Corrosion Failure Mechanism of 2507 Duplex Stainless Steel Circulation Pump Impeller
by Weihua Wang, Chengbao Hou, Jiaxing Li, Mingxiao Shi, Jiugong Chen and Gong Qian
Processes 2024, 12(9), 1897; https://doi.org/10.3390/pr12091897 - 4 Sep 2024
Cited by 3 | Viewed by 2020
Abstract
The circulation pump in a distillation column is a core device in a material circulation system, and its stable operation is crucial for the production process. The impeller of the circulation pump is prone to failure due to long-term contact with corrosive media, [...] Read more.
The circulation pump in a distillation column is a core device in a material circulation system, and its stable operation is crucial for the production process. The impeller of the circulation pump is prone to failure due to long-term contact with corrosive media, and subjected to a large amount of material erosion, which severely challenges the safety control of the distillation reaction system. Focusing on the corrosion failure phenomenon of circulation pump impellers, the failure mechanism was studied by means of macroscopic inspection, chemical composition analysis, metallographic examination, scanning electron microscopy (SEM), and energy dispersive spectrometer (EDS). Results indicated that the corrosion of circulation pump impellers was the result of the combined effects of surface wear, cavitation, and halogen element corrosion. The medium in contact with the impeller contained chloride ions, fluoride ions, and solid particles. During circulation pump operation, a low-pressure zone formed at the inlet, generating numerous water vapor bubbles. These bubbles burst in the high-pressure zone, creating highly localized impact forces. Combined with the abrasive action of solid particles on the impeller surface, this led to the destruction of the passivation film and the formation of numerous small pits. These corrosion pits and the surrounding environment formed micro-galvanic corrosion cells with small anodes and large cathodes. Under the accelerated corrosion caused by fluoride and chloride ions, the corrosion process towards the inner wall of the impeller intensified, ultimately leading to impeller failure. This study clarified the corrosion failure mechanism and its root causes in the 2507 duplex stainless steel circulation pump impeller and proposes corresponding improvement recommendations, providing a scientific basis for preventing similar issues from occurring in the future. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
Show Figures

Figure 1

12 pages, 3575 KB  
Article
Triaxiality and Plastic-Strain-Dependent Proposed PEAK Parameter for Predicting Crack Formation in Polypropylene Polymer Reservoir Subjected to Pressure Load
by Adam Kasprzak
Polymers 2024, 16(15), 2128; https://doi.org/10.3390/polym16152128 - 26 Jul 2024
Viewed by 1635
Abstract
This article raises the topic of the critical examination of polypropylene, a key polymeric material, and its extensive application within the automotive industry, particularly focusing on the manufacturing of brake fluid reservoirs. This study aims to enhance the understanding of polypropylene’s behavior under [...] Read more.
This article raises the topic of the critical examination of polypropylene, a key polymeric material, and its extensive application within the automotive industry, particularly focusing on the manufacturing of brake fluid reservoirs. This study aims to enhance the understanding of polypropylene’s behavior under mechanical stresses through a series of laboratory destruction tests and numerical simulations, emphasizing the finite element method (FEM). A novel aspect of this research is the introduction of the PEAK parameter, a groundbreaking approach designed to assess the material’s resilience against varying states of strain, known as triaxiality. This parameter facilitates the identification of critical areas prone to crack initiation, thereby enabling the optimization of component design with a minimized safety margin, which is crucial for cost-effective production. The methodology involves conducting burst tests to locate crack initiation sites, followed by FEM simulations to determine the PEAK threshold value for the Sabic 83MF10 polypropylene material. The study successfully validates the predictive capability of the PEAK parameter, demonstrating a high correlation between simulated results and actual laboratory tests. This validation underscores the potential of the PEAK parameter as a predictive tool for enhancing the reliability and safety of polypropylene automotive components. The research presented in this article contributes significantly to the field of material science and engineering by providing a deeper insight into the mechanical behavior of polypropylene and introducing an effective tool for predicting crack initiation in automotive components. The findings hold promise for advancing the design and manufacturing processes in the automotive industry, with potential applications extending to other sectors. Full article
Show Figures

Figure 1

Back to TopTop