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Search Results (269)

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Keywords = bulk durability

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19 pages, 2142 KB  
Article
Re-Valorizing Oyster-Shell Waste in Natural Hydraulic Lime-Based Mortars for Brick Substrate Applications: Performance and Durability
by Poliana Bellei, Manuel Francisco Costa Pereira, Isabel Torres, Genevieve Foray and Inês Flores-Colen
Materials 2026, 19(1), 27; https://doi.org/10.3390/ma19010027 - 20 Dec 2025
Abstract
The re-valorisation of oyster-shell waste offers a sustainable pathway for producing eco-efficient construction materials. This study investigates the physical, mechanical, and durability performance of natural hydraulic lime (NHL) mortars incorporating oyster shells (OSs), applied to solid bricks representative of historical masonry. Two formulations [...] Read more.
The re-valorisation of oyster-shell waste offers a sustainable pathway for producing eco-efficient construction materials. This study investigates the physical, mechanical, and durability performance of natural hydraulic lime (NHL) mortars incorporating oyster shells (OSs), applied to solid bricks representative of historical masonry. Two formulations were developed: one with 24% replacement of NHL by oyster-shell powder (OSP, <150 µm) and another with 30% substitution of sand by oyster-shell aggregate (OSA, 0–4 mm), both compared with a control mortar. Mortars were tested in standard molds and directly applied to bricks, including under accelerated aging conditions (temperature and humidity cycles). Results revealed that shell-incorporated mortars applied to bricks exhibited higher bulk density and compressive strength, and lower porosity, capillary water absorption, and water vapor permeability, compared with mold-cast samples. The performance for the shell-based mortars highlights the substrate–mortar interaction, consistent with the behavior of traditional lime-based systems, and the microscope characterization (poro-Hg and X-ray tomography). Shell-incorporated mortars retained stable properties after aging, with variations below 10% compared to unaged mortars. These findings demonstrate the feasibility of oyster shells as partial replacements for lime and sand, confirming its potential as an eco-efficient strategy for sustainable mortars in conserving and rehabilitating historic masonry buildings. Full article
18 pages, 1002 KB  
Article
Study on the Potential Impact of Biofuels on the Operation and Maintenance Durability of Marine Main Engine Components
by Catalin Faitar, Ionut Voicu, Mariana Panaitescu, Andra Nedelcu and Eugen Rusu
J. Mar. Sci. Eng. 2025, 13(12), 2398; https://doi.org/10.3390/jmse13122398 - 17 Dec 2025
Viewed by 132
Abstract
The maritime transportation industry is under pressure to reduce the level of emissions generated annually by commercial vessels. In order to achieve this objective, regulatory bodies, both national and international, have imposed strict limitations on the industry, and thus major changes have to [...] Read more.
The maritime transportation industry is under pressure to reduce the level of emissions generated annually by commercial vessels. In order to achieve this objective, regulatory bodies, both national and international, have imposed strict limitations on the industry, and thus major changes have to be made in a tight time frame. In the last decade, engineers and ship designers have been searching for alternatives to traditional fuels, but it is not easy to find a perfect balance between operational costs and economic efficiency. Many potential solutions are being studied, with some of them already proven and implemented, such as liquefied natural gas, solar and wind power, electric propulsion, and many more. One solution might be biofuels, and this study aims to assess the potential impact of their use on the energy performance and durability of a typical marine propulsion engine, namely the MAN B&W 6S70MC-C7, fitted on board many types of ships including large oil tankers, container ships and bulk carriers. The main topic is approached through a progressive structure, starting from the analysis of general characteristics of these fuels and the engine installation, comparative simulations, operational experience, and technical recommendations. The comparative assessment is focused on two traditional types of fuels and two biofuel types. The aim is to identify a viable solution that can sustain the operational efficiency of this main engine without a major impact on its maintenance cycle and without additional costs on the components. Even if these biofuels are more expensive than the traditional ones, in the long run, they could prove to be a better choice in terms of operational costs and compliance with regulation. Full article
(This article belongs to the Section Ocean Engineering)
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13 pages, 1237 KB  
Article
Sustainable Solid Biofuel Production from Coffee Byproducts: Characterization and Pelletization of Husk and Parchment
by Shoraia Germani Winter, Antonio José Vinha Zanuncio, Amélia Guimarães Carvalho, Marcos Vinícius Ferreira, Olivia Pereira Lopes, Angélica de Cassia Oliveira Carneiro and Solange de Oliveira Araújo
Resources 2025, 14(12), 188; https://doi.org/10.3390/resources14120188 - 12 Dec 2025
Viewed by 303
Abstract
Brazil is the world’s largest coffee producer, resulting in the production of 1 kg of husk and 0.5 kg of parchment for every 1 kg of coffee beans. Given the large amount of biomass and the constant need for energy production, this study [...] Read more.
Brazil is the world’s largest coffee producer, resulting in the production of 1 kg of husk and 0.5 kg of parchment for every 1 kg of coffee beans. Given the large amount of biomass and the constant need for energy production, this study raises the possibility of using waste for pellet production. Samples of coffee husks and parchment were characterized by moisture content (dry basis), proximate analysis (volatile matter, ash and fixed carbon), calorific value, elemental analysis, and thermogravimetry, and the pellets were characterized by moisture content (dry basis), bulk density, energy density, mechanical durability, percentage of fines, and hardness. The results were compared with the ISO 17225-6. The parchment had a higher carbon, 49.5%, C/N 45.1%, and lignin 26.2% and lower ashes 2.8% and extractives 14.2%, resulting in higher calorific value, while coffee husks obtained 46.5%, 26.3%, 24.6%, 5.5%, and 34.3%, respectively. Pellets produced with parchment had a higher density 622 kg/m3 and lower moisture content 10.5%, resulting in higher energy density. The parchment pellets met all the parameters of the ISO 17225-6, while the coffee husk pellets did not meet the parameters for moisture, which is less than 15%, and bulk density, greather than 600 kg/m3. Both types of biomass showed potential for pellet production, with further studies needed on coffee husks. Full article
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21 pages, 7735 KB  
Article
Preliminary Results on Mechanical Degradation and Strain Evolution of Carrara Marble Under Freeze–Thaw Cycles and Acid Weathering
by Azemeraw Wubalem, Chiara Caselle, Anna Maria Ferrero and Gessica Umili
Geotechnics 2025, 5(4), 85; https://doi.org/10.3390/geotechnics5040085 - 11 Dec 2025
Viewed by 197
Abstract
Environmental stressors, such as freeze–thaw (F–T) cycling and acid rain, affect the durability of carbonate rocks used in engineering and cultural heritage structures. This study investigates the mechanical degradation and strain evolution of Carrara marble subjected to 10 F–T cycles and immersion in [...] Read more.
Environmental stressors, such as freeze–thaw (F–T) cycling and acid rain, affect the durability of carbonate rocks used in engineering and cultural heritage structures. This study investigates the mechanical degradation and strain evolution of Carrara marble subjected to 10 F–T cycles and immersion in a simulated sulfuric acid solution (pH 5) for 3, 7, and 28 days. The mechanical strength of the samples was tested under uniaxial compression using a displacement-controlled loading rate, while full-field deformation and fracture evolution were analyzed with Digital Image Correlation (DIC). Results show that F–T cycling led to a substantial reduction in uniaxial compressive strength (UCS) and a very large decrease in tangent Young’s modulus. Acid exposure also caused progressive degradation, with both UCS and stiffness continuing to decline as exposure time increased, reaching their greatest reduction at the longest treatment duration. Additionally, DIC strain maps revealed a change in deformation response as a function of the treatment. The findings provide the integrated assessment of Carrara marble mechanical response under both F–T and acid weathering, linking bulk strength loss with changes in strain localization behavior, highlighting the vulnerability of marble to environmental stressors, and providing mechanical insights relevant to infrastructure resilience and heritage conservation. Full article
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14 pages, 2193 KB  
Article
Unraveling Electron-Matter Dynamics in Halide Perovskites Through Monte Carlo Insights into Energy Deposition and Radiation Effects in MAPbI3
by Ivan E. Novoselov and Ivan S. Zhidkov
J. Nucl. Eng. 2025, 6(4), 55; https://doi.org/10.3390/jne6040055 - 10 Dec 2025
Viewed by 213
Abstract
Lead halide perovskites, exemplified by methylammonium (MA) lead iodide (MAPbI3), combine strong optical absorption, long carrier diffusion lengths, and defect-tolerant electronic structure with facile processing, making them attractive for photovoltaics and radiation detection. Yet, their behavior under electron irradiation remains insufficiently [...] Read more.
Lead halide perovskites, exemplified by methylammonium (MA) lead iodide (MAPbI3), combine strong optical absorption, long carrier diffusion lengths, and defect-tolerant electronic structure with facile processing, making them attractive for photovoltaics and radiation detection. Yet, their behavior under electron irradiation remains insufficiently understood, limiting deployment in space and dosimetry contexts. Here, we employ Monte Carlo simulations (Geant4) to model electron interactions with MAPbI3 across energies from 0.1 to 100 MeV and absorber thicknesses from 10 μm to 1 cm. We quantify deposited energy, event statistics, energy per interaction, non-ionizing energy loss, and dominant radiation effects. The results reveal strong thickness-dependent regimes: thin photovoltaic-type layers (~hundreds of nanometers) are largely transparent to MeV electrons, minimizing bulk damage but allowing localized ionization, exciton self-trapping, and photoexcitation-driven ion migration. Although localized excitations can temporarily improve carrier collection under short-term exposure, their cumulative effect drives ionic rearrangement and defect growth, ultimately reducing device stability. In contrast, thicker detector-type films (10–100 μm) sustain multiple scattering and ionization cascades, enhancing sensitivity but accelerating defect accumulation. At centimeter scales, energy deposition saturates, enabling bulk-like absorption for high-flux dosimetry. Overall, electron irradiation in MAPbI3 is dominated by electronic excitation rather than ballistic displacements, underscoring the need to optimize thickness and composition to balance efficiency, sensitivity, and durability. Full article
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19 pages, 2107 KB  
Article
Analytical Study of Microstructural Effects on the Degradation of Elastic Properties in Cement Paste
by Jing Xue and Jianfu Shao
Sci 2025, 7(4), 173; https://doi.org/10.3390/sci7040173 - 1 Dec 2025
Viewed by 221
Abstract
This study presents an analytical and multiscale investigation of the degradation of elastic properties in ordinary Portland cement (OPC) paste subjected to calcium leaching. Eight representative microstructures and three homogenization schemes (Mori–Tanaka, Hashin–Shtrikman, and Voigt) were evaluated to determine the most suitable configuration [...] Read more.
This study presents an analytical and multiscale investigation of the degradation of elastic properties in ordinary Portland cement (OPC) paste subjected to calcium leaching. Eight representative microstructures and three homogenization schemes (Mori–Tanaka, Hashin–Shtrikman, and Voigt) were evaluated to determine the most suitable configuration for predicting stiffness evolution. Model validation against benchmark experimental data at 14 and 56 days demonstrated good agreement, with prediction errors within 10%. Simulation results reveal that progressive decalcification leads to significant reductions in both bulk and shear moduli, with the calcium hydroxide (CH) phase being the most sensitive, followed by low-density (LD) and high-density (HD) calcium silicate hydrate (CSH). The overall stiffness loss increases with the water-to-cement ratio (w/c), exceeding 90% at w/c=0.5 under complete decalcification. A sensitivity analysis further shows that the rate of modulus degradation decreases with increasing w/c, reflecting a mechanical normalization effect rather than improved chemical stability. These findings highlight the dominant role of calcium preservation in maintaining mechanical integrity and provide a robust theoretical framework for predicting the chemo-mechanical degradation and long-term durability of cement-based materials in aggressive environments. Full article
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23 pages, 1271 KB  
Article
Influence of Extrusion Cooking Parameters on Antioxidant Activity and Physical Properties of Potato-Based Snack Pellets Enriched with Cricket Powder
by Maciej Combrzyński, Jakub Soja, Michał Staniak, Beata Biernacka, Karolina Wojtunik-Kulesza, Marek Gancarz, Tomasz Oniszczuk, Magdalena Kręcisz, Jarosław Szponar and Anna Oniszczuk
Molecules 2025, 30(23), 4612; https://doi.org/10.3390/molecules30234612 - 1 Dec 2025
Viewed by 294
Abstract
Functional foods represent a new and thriving area of research. A significant direction of these studies is based on new products containing edible house cricket-derived additives. The aim of the presented studies was to determine the effect of using cricket powder (at 10% [...] Read more.
Functional foods represent a new and thriving area of research. A significant direction of these studies is based on new products containing edible house cricket-derived additives. The aim of the presented studies was to determine the effect of using cricket powder (at 10% and 30% content) on the extrusion cooking parameters and the nutritional value, antioxidant activity, and selected physical properties of extruded potato-based snack pellets. The results suggest that house cricket powder is a promising functional ingredient. The processing efficiency and the physical and functional properties of the extrudates, including SME, WAI, WSI, bulk density, and mechanical durability, were affected by the addition of cricket powder, screw speed, and moisture content. Generally, higher levels of cricket powder reduced processing efficiency and altered structural properties due to changes in composition, particularly the balance between protein, fiber, and starch. The addition of cricket powder significantly improved antioxidant activity (>94% of DPPH scavenging for 30% content of additive) and increased the total polyphenol content in the assessed samples in comparison to potato bases (212.3 and 21.7 μg GAE/g dry weight, respectively). These innovative snack pellets containing cricket powder could be an appealing option due to their potential health benefits. Full article
(This article belongs to the Special Issue Bioproducts for Health, 4th Edition)
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14 pages, 4400 KB  
Article
Image-Based Evaluation Method for the Shape Quality of Stacked Aggregates
by Shaobo Ren, Sheng Zeng, Yi Zhou, Yuming Peng and Binqing Liu
Sensors 2025, 25(23), 7261; https://doi.org/10.3390/s25237261 - 28 Nov 2025
Viewed by 303
Abstract
Coarse aggregate shape plays a critical role in determining surface performance and durability in pavement systems. Traditional manual shape inspection is laborious and subjective, especially for bulk aggregates in overlapped state. In this work, we propose an automated digital image-based evaluation method for [...] Read more.
Coarse aggregate shape plays a critical role in determining surface performance and durability in pavement systems. Traditional manual shape inspection is laborious and subjective, especially for bulk aggregates in overlapped state. In this work, we propose an automated digital image-based evaluation method for stacked coarse aggregates, combining preprocessing (grayscale conversion, histogram equalization, Gaussian filtering), segmentation, and contour reconstruction via the Graham scan convex hull algorithm. Morphological parameters such as equivalent ellipse major/minor axes, area, and perimeter are then extracted to compute individual particle shape factors. To assess batch-level quality, shape factor standard deviations (σ) and mean shape factors were computed from 50 aggregate images. Comparison with manual measurement results shows mean relative errors below 15%. Our analysis reveals a strong correlation between σ and overall shape quality: lower σ indicates more uniform geometry, while higher σ suggests greater irregularity. Based on experimental data, we define three σ-based categories: excellent (σ ≤ 0.32), good (0.32 < σ ≤ 0.42), and poor (σ > 0.42). This σ-driven evaluation framework enables rapid, quantitative, and objective assessment of aggregate morphology in practical aggregate production and pavement quality control. Full article
(This article belongs to the Section Sensing and Imaging)
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30 pages, 2372 KB  
Article
Towards Circular Biobased Materials: Enhancing Unfired Adobe with Grape Pomace—A Comprehensive Analysis
by Monica C. M. Parlato, Andrea Pezzuolo, Anna Perbellini, Edoardo Piana and Lorenzo Guerrini
Agronomy 2025, 15(11), 2605; https://doi.org/10.3390/agronomy15112605 - 12 Nov 2025
Viewed by 525
Abstract
This research pioneers the incorporation of grape pomace (GP) as a sustainable additive in unfired adobe construction materials, establishing a novel circular pathway that valorises agro-waste in zero-emission, low-energy building components. Five mix designs were developed with GP contents of 0%, 2.5%, 5%, [...] Read more.
This research pioneers the incorporation of grape pomace (GP) as a sustainable additive in unfired adobe construction materials, establishing a novel circular pathway that valorises agro-waste in zero-emission, low-energy building components. Five mix designs were developed with GP contents of 0%, 2.5%, 5%, 7.5%, and 10% by weight, using a soil matrix composed of 15% clay, 25% silt, and 60% sand with a 20% water content. Comprehensive characterization included physical properties, mechanical performance, thermal behavior, acoustic properties, and durability assessment. The incorporation of GP demonstrated dose-dependent effects on all measured properties. Bulk density decreased linearly from 1951 kg/m3 (0%GP) to 1595 kg/m3 (10%GP), representing an 18.3% reduction. Optimal mechanical performance was achieved at a 2.5–5% GP content, with compressive strength ranging from 1.51–1.64 MPa and flexural strength of 0.56–0.80 MPa, while higher GP contents resulted in significant strength reductions. Thermal conductivity improved substantially, decreasing from 0.99 to 0.25 W/Mk (66% RH) with increasing GP content, indicating enhanced insulation properties. The sound insulation performance showed a single-value sound reduction index (Rw) of 41–43 dB for all compositions, making them suitable for facade applications. Statistical analysis revealed significant correlations between GP content and material properties. The results indicate an optimal GP content of around 5%, which balances mechanical integrity, thermal performance, and durability while providing environmental benefits through the valorization of agro-waste. This research offers a sustainable approach for producing low-energy, eco-friendly building materials by incorporating grape pomace into unfired adobe, promoting waste valorization and improved thermal and acoustical insulation for green construction. Further research is needed to assess durability performance, standardize production methods, and evaluate large-scale implementation. Full article
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18 pages, 864 KB  
Article
Extrusion Processing of Fungal-Contaminated Cereals as a Method for Spore Reduction and Binder Development in Feed Materials
by Paweł Cwalina, Sławomir Obidziński, Małgorzata Kowczyk-Sadowy, Aneta Sienkiewicz and Jacek Mazur
Materials 2025, 18(22), 5117; https://doi.org/10.3390/ma18225117 - 11 Nov 2025
Viewed by 437
Abstract
The increasing demand for safe and durable feed materials highlights the need for processing methods that simultaneously enhance physical quality and reduce microbiological contamination. Extrusion technology offers a promising solution by combining thermal and mechanical effects that improve binding performance while inactivating fungal [...] Read more.
The increasing demand for safe and durable feed materials highlights the need for processing methods that simultaneously enhance physical quality and reduce microbiological contamination. Extrusion technology offers a promising solution by combining thermal and mechanical effects that improve binding performance while inactivating fungal spores present in cereal grains. In this study, maize, barley, sorghum, soybean, and wheat grains naturally contaminated with fungal spores were subjected to extrusion prior to pelleting. The physical properties of the resulting pellets, including bulk density, physical density, and kinetic durability, were evaluated and compared with those obtained from ground (non-extruded) grains. Pellets containing extruded grains generally exhibited higher physical density, with the highest value recorded for pellets containing extruded mould-infected sorghum grain (1179.82 kg·m−3) and the lowest for pellets containing healthy soybeans (1063.63 kg·m−3). The kinetic durability of extruded cereal pellets increased on average by 4.02%, enhancing their resistance to mechanical stress during transport and storage. Microbiological analyses confirmed a significant reduction in fungal colony-forming units (CFUs) after extrusion and pelleting, ranging from 27% to 65%, depending on the cereal type. The most pronounced reduction was observed in maize-based pellets contaminated with mould spores, decreasing from 1.70 × 105 to 6.03 × 104 CFU·g−1. These results demonstrate that extrusion is an effective method for producing cereal-based feed materials with improved physical quality and enhanced microbiological safety, contributing to more sustainable feed production. Full article
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29 pages, 1284 KB  
Review
Efficacy of Self-Healing Concrete for Mitigating Reinforcement Corrosion: A Critical Review of Transport Properties and Electrochemical Performance
by Segun J. Osibodu, Daniel D. Akerele and Gideon O. Bamigboye
Buildings 2025, 15(21), 3875; https://doi.org/10.3390/buildings15213875 - 27 Oct 2025
Viewed by 1281
Abstract
Reinforced concrete durability depends on a passive oxide film protecting embedded steel, sustained by high-alkalinity pore solutions. Cracking fundamentally alters transport, allowing rapid chloride and carbon dioxide ingress, which undermines passivity and accelerates corrosion. Self-healing concrete technologies aim to autonomously restore transport barriers [...] Read more.
Reinforced concrete durability depends on a passive oxide film protecting embedded steel, sustained by high-alkalinity pore solutions. Cracking fundamentally alters transport, allowing rapid chloride and carbon dioxide ingress, which undermines passivity and accelerates corrosion. Self-healing concrete technologies aim to autonomously restore transport barriers and reestablish electrochemical stability. This review critically synthesizes evidence on healing effectiveness for corrosion mitigation through a dual framework of barrier restoration and interface stabilization, integrating depth-resolved chloride profiles with electrochemical performance indices. Critically, visual crack closure proves an unreliable indicator of corrosion protection. Healing mechanisms exhibit characteristic spatial signatures: autogenous and microbial approaches preferentially seal surface zones with diminishing effectiveness at reinforcement depth, while encapsulated low-viscosity polymers achieve greater depth continuity. However, electrochemical recovery consistently lags transport recovery, with healed specimens achieving only partial restoration of intact corrosion resistance. Recovery effectiveness depends on crack geometry, moisture conditions, and healing mechanism characteristics, with systems performing effectively only within narrow, condition-specific windows. Effective corrosion protection requires coordinated barrier and interface strategies targeting both bulk transport and steel surface chemistry. The path forward demands rigorous field validation emphasizing electrochemical outcomes over appearance metrics, long-term durability assessment, and performance-based verification frameworks to enable predictable service life extension. Full article
(This article belongs to the Special Issue Advances in Cementitious Materials)
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28 pages, 6253 KB  
Article
Bulk Electrical Resistivity as an Indicator of the Durability of Sustainable Concrete: Influence of Pozzolanic Admixtures
by Lorena del Carmen Santos Cortés, Sergio Aurelio Zamora Castro, María Elena Tejeda del Cueto, Liliana Azotla-Cruz, Joaquín Sangabriel Lomeli and Óscar Velázquez Camilo
Appl. Sci. 2025, 15(20), 11232; https://doi.org/10.3390/app152011232 - 20 Oct 2025
Viewed by 736
Abstract
Premature deterioration of concrete structures in coastal areas requires a careful evaluation based on durability criteria. Electrical Resistivity (ER) serves as a valuable indicator of concrete durability, as it reflects how easily aggressive agents can penetrate its pores. This testing method offers several [...] Read more.
Premature deterioration of concrete structures in coastal areas requires a careful evaluation based on durability criteria. Electrical Resistivity (ER) serves as a valuable indicator of concrete durability, as it reflects how easily aggressive agents can penetrate its pores. This testing method offers several advantages; it is non-destructive, rapid, and more cost-effective than the chloride permeability test (RCPT). Furthermore, durable concrete typically necessitates larger quantities of cement, which contradicts the goals of sustainable concrete development. Thus, a significant challenge is to create concrete that is both durable and sustainable. This research explores the effects of pozzolanic additives, specifically Volcanic Ash (VA) and Sugarcane Bagasse Ash (SCBA), on the electrical resistivity of eco-friendly concretes exposed to the coastal conditions of the Gulf of Mexico. The electrical resistivity (ER) was measured at intervals of 3, 7, 14, 21, 28, 45, 56, 90, and 180 days across 180 cylinders, each with dimensions of 10 cm × 20 cm. The sustainability of the concrete was evaluated based on its energy efficiency. Three types of mixtures were developed using the ACI 211.1 method, maintaining a water-to-cement (w/c) ratio of 0.57 with CPC 30 R RS cement and incorporating various additions: (1) varying percentages of VA (2.5%, 5%, and 7.5%), (2) SCBA at rates of 5%, 10%, and 15%, and (3) ternary mixtures featuring VA-SCBA ratios of 1:1, 1:2, and 1:3. The findings indicated an increase in ER of up to 37% and a reduction in CO2 emissions ranging from 4.2% to 16.8% when compared to the control mixture, highlighting its potential for application in structures situated in aggressive environments. Full article
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40 pages, 3822 KB  
Article
Physico-Mechanical Properties of an Aluminosilicate Refractory Castable Obtained After Chamotte Waste Recycling by Firing Method
by Leonel Díaz-Tato, Jesús Fernando López-Perales, Yadira González-Carranza, José Eulalio Contreras de León and Edén Amaral Rodríguez-Castellanos
Waste 2025, 3(4), 35; https://doi.org/10.3390/waste3040035 - 17 Oct 2025
Cited by 3 | Viewed by 1386
Abstract
Developing sustainable ceramic formulations that integrate industrial by-products addresses the high energy and raw material demands of refractory manufacturing while advancing circular economy goals. This study investigates the recycling of chamotte waste from rejected fired electrical porcelain as a partial substitute (5 and [...] Read more.
Developing sustainable ceramic formulations that integrate industrial by-products addresses the high energy and raw material demands of refractory manufacturing while advancing circular economy goals. This study investigates the recycling of chamotte waste from rejected fired electrical porcelain as a partial substitute (5 and 10 wt.%) for flint clay in aluminosilicate refractory castables. Samples were fired at 110, 815, 1050, and 1400 °C and evaluated for bulk density, apparent porosity, cold crushing strength, and flexural strength. Microstructural and mineralogical changes were analyzed by SEM and XRD. Incorporating 10 wt.% chamotte waste fostered an in situ mullite-reinforced microstructure, enhancing mechanical strength (58 MPa—CCS, 18.8 MPa—MOR) and lowering porosity (24.4%), demonstrating chamotte’s dual role as recycled raw material and reinforcement phase for densification and durability. These properties matched or surpassed those of the conventional formulation, with strength improvements of up to 44%. The findings demonstrate that high-temperature industrial waste can be effectively valorized in advanced refractories, reducing reliance on virgin raw materials, diverting waste from landfills, and promoting industrial symbiosis within the ceramics and metallurgical sectors. Full article
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19 pages, 773 KB  
Article
Effect of Plum Seeds and Rosin Adding to Sawdust on the Pelletisation Process and Fuel Pellet Quality
by Sławomir Obidziński, Paweł Cwalina, Małgorzata Kowczyk-Sadowy, Aneta Sienkiewicz and Jacek Mazur
Energies 2025, 18(20), 5426; https://doi.org/10.3390/en18205426 - 15 Oct 2025
Viewed by 324
Abstract
This study investigates the influence of crushed plum stones and rosin (colophony) as additives in the pelletisation of pine sawdust, with a focus on energy consumption, pellet quality, and combustion performance. The addition of crushed plum stones combined with 10% rosin reduced the [...] Read more.
This study investigates the influence of crushed plum stones and rosin (colophony) as additives in the pelletisation of pine sawdust, with a focus on energy consumption, pellet quality, and combustion performance. The addition of crushed plum stones combined with 10% rosin reduced the energy demand of the process. Incorporating 10–20% plum stones with 10% rosin decreased the pelletiser power demand by 18% and 25%, respectively, compared to pure sawdust. Plum stone addition significantly improved the energetic parameters of pellets. At a 20% share, the calorific value increased to 18.02 MJ·kg−1 and the heat of combustion to 20.04 MJ·kg−1, while 10% rosin further enhanced these values by 1.67 MJ·kg−1 (8.4%). Although bulk and particle density slightly decreased, a 10% plum stone share raised the kinetic strength to 97.24%, indicating improved mechanical durability. Combustion tests confirmed favourable properties of the modified pellets, including lower air excess coefficients (λ) and reduced emissions of CO, NO, and SO2. However, a 10% rosin content slightly exceeded CO emission limits set by the Ecodesign Directive, suggesting that its share should be reduced to ~5%. The results confirm that crushed plum stones and rosin are effective modifiers in sawdust pelletisation, enhancing both process efficiency and fuel quality. This approach supports circular economy principles by converting plant-based residues into high-quality biofuels. Full article
(This article belongs to the Section A4: Bio-Energy)
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17 pages, 4221 KB  
Article
Fabrication and Oxidation Resistance of Metallic Ta-Reinforced High-Entropy (Ti,Zr,Hf,Nb,Ta)B2 Ceramics
by Bowen Yuan, Qilong Guo, Hao Ying, Liang Hua, Ziqiu Shi, Shengcai Yang, Jing Wang and Xiufang Wang
Materials 2025, 18(19), 4642; https://doi.org/10.3390/ma18194642 - 9 Oct 2025
Viewed by 660
Abstract
High-entropy boride (HEB) ceramics combine ultra-high melting points, superior hardness, and compositional tunability, enabling service in extreme environments; however, difficult densification and limited fracture toughness still constrain their aerospace applications. In this study, metallic Ta was introduced into high-entropy (Ti0.2Zr0.2 [...] Read more.
High-entropy boride (HEB) ceramics combine ultra-high melting points, superior hardness, and compositional tunability, enabling service in extreme environments; however, difficult densification and limited fracture toughness still constrain their aerospace applications. In this study, metallic Ta was introduced into high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2 as both a sintering aid and a toughening phase. Bulk HEB-Ta composites were fabricated by spark plasma sintering to investigate the effect of Ta content on densification behavior, microstructure, mechanical properties, and high-temperature oxidation resistance. The results show that an appropriate amount of Ta markedly promotes densification; at 10 vol% Ta, the open porosity reaches a minimum of 0.15%. Hardness and fracture toughness exhibit an increase-then-decrease trend with Ta content, attaining maxima at 15 vol% Ta (20.79 ± 0.17 GPa and 4.31 ± 0.12 MPa·, respectively). During oxidation at 800–1400 °C, the extent of oxidation increases with temperature, yet the composite with 10 vol% Ta shows the best oxidation resistance. This improvement arises from the formation of a viscous, protective Ta2O5-B2O3 glassy layer that effectively suppresses oxygen diffusion and enhances high-temperature stability. Overall, incorporating metallic Ta is an effective route to improve the manufacturability and service durability of HEB ceramics, providing a composition guideline and a mechanistic basis for simultaneously enhancing densification, toughness, and oxidation resistance. Full article
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