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Keywords = boron process

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10 pages, 1769 KB  
Article
Synthesis and Properties of a Novel Four-Coordinate 8-Hdroxy-Quinolate-Based Complex
by Jun Cheng, Zilong Zhang, Ruiyao Wang and Hongbo Wang
Int. J. Mol. Sci. 2025, 26(21), 10528; https://doi.org/10.3390/ijms262110528 - 29 Oct 2025
Viewed by 135
Abstract
Organoboron compounds have attracted significant interest because of their special properties conferring photoluminescence, electroluminescence, and chemiluminescence. However, there are few reported examples of their use in electrochemiluminescence (ECL). This work represents a significant contribution by providing comprehensive evidence that elucidates the critical role [...] Read more.
Organoboron compounds have attracted significant interest because of their special properties conferring photoluminescence, electroluminescence, and chemiluminescence. However, there are few reported examples of their use in electrochemiluminescence (ECL). This work represents a significant contribution by providing comprehensive evidence that elucidates the critical role of four-coordinate boron coordination in modulating and enhancing ECL properties. By introducing a coordinatively saturated boron center into a designed molecular framework, we achieved a 2.5-fold enhancement in ECL intensity during electrochemical processes. These results address the limited fundamental understanding of ECL behavior pertinent to tetracoordinate boron systems and provide valuable insights into molecular design strategies for developing stable and highly efficient ECL luminophores. Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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14 pages, 5498 KB  
Article
A Broad Photon Energy Range Multi-Strip Imaging Array Based upon Single Crystal Diamond Schottky Photodiode
by Claudio Verona, Maurizio Angelone, Marco Marinelli and Gianluca Verona-Rinati
Instruments 2025, 9(4), 26; https://doi.org/10.3390/instruments9040026 - 28 Oct 2025
Viewed by 166
Abstract
A multi-strip detector made of synthetic single crystal diamond (SCD), based on a p-type/intrinsic diamond/Schottky metal transverse configuration and operating at zero bias voltage, was developed for imaging from extreme UV (EUV) to soft X-rays. The photodetector was patterned with 32 strips made [...] Read more.
A multi-strip detector made of synthetic single crystal diamond (SCD), based on a p-type/intrinsic diamond/Schottky metal transverse configuration and operating at zero bias voltage, was developed for imaging from extreme UV (EUV) to soft X-rays. The photodetector was patterned with 32 strips made of boron-doped diamond directly deposited, by means of the CVD technique and the standard lithographic technique, on top of the HPHT diamond growth substrate. The width of each strip and the gap between two adjacent strips were 100 μm and 20 μm, respectively. The strips were embedded in intrinsic SCD of an active area of 3.2 × 2.5 mm2, also deposited using the CVD technique in a separate growing machine. In the present structure, the prototype photodetector is suitable for 1D imaging. However, all the dimensions above can be varied depending on the applications. The use of p-type diamond strips represents an attempt to mitigate the photoelectron emission from metal contacts, a non-negligible problem under EUV irradiation. The detector was tested with UV radiation and soft X-rays. To test the photodetector as an imaging device, a headboard (XDAS-DH) and a signal processing board (XDAS-SP) were used as front-end electronics. A standard XDAS software was used to acquire the experimental data. The results of the tests and the detector’s construction process are presented and discussed in the paper. Full article
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18 pages, 1840 KB  
Article
Kinetic Insights and Process Selection for Electrochemical Remediation of Industrial Dye Effluents Using Mixed Electrode Systems
by Carmen Barcenas-Grangeno, Martín O. A. Pacheco-Álvarez, Enric Brillas, Miguel A. Sandoval and Juan M. Peralta-Hernández
Processes 2025, 13(11), 3439; https://doi.org/10.3390/pr13113439 - 27 Oct 2025
Viewed by 203
Abstract
The discharge of dye-laden effluents remains an environmental challenge since conventional treatments remove color but not the organic load. This study systematically compared anodic oxidation (AO), electro-Fenton (EF), and photoelectro-Fenton (PEF) processes for three representative industrial dyes, such as Coriasol Red CB, Brown [...] Read more.
The discharge of dye-laden effluents remains an environmental challenge since conventional treatments remove color but not the organic load. This study systematically compared anodic oxidation (AO), electro-Fenton (EF), and photoelectro-Fenton (PEF) processes for three representative industrial dyes, such as Coriasol Red CB, Brown RBH, and Blue VT, and their ternary mixture, using boron-doped diamond (BDD) and Ti/IrO2–SnO2–Sb2O5 (MMO) anodes. Experiments were conducted in a batch reactor with 50 mM Na2SO4 at pH = 3.0 and current densities of 20–60 mA cm−2. Kinetic analysis showed that AO-BDD was most effective at low pollutant loads, EF-BDD became superior at medium loads due to efficient H2O2 electrogeneration, and PEF-MMO dominated at higher loads by fast UVA photolysis of surface Fe(OH)2+ complexes. In a ternary mixture of 120 mg L−1 of dyes, EF-BDD and PEF-MMO achieved >98% decolorization in 22–23 min with pseudo-first-order rate constants of 0.111–0.136 min−1, whereas AO processes remained slower. COD assays revealed partial mineralization of 60–80%, with EF-BDD providing the most consistent reduction and PEF-MMO minimizing treatment time. These findings confirm that decolorization overestimates efficiency, and electrode selection must be tailored to dye structure and effluent composition. Process selection rules allow us to conclude that EF-BDD is the best robust dark option, and PEF-MMO, when UVA is available, offers practical guidelines for cost-effective electrochemical treatment of textile wastewater. Full article
(This article belongs to the Special Issue Modeling and Optimization for Multi-scale Integration)
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22 pages, 8997 KB  
Article
Thermomechanical Processing of Medium-Carbon Boron-Bearing Microalloyed-Steel Forgings Targeting Normalized-like Structure and Properties
by Piotr Skubisz, Piotr Micek and Stanisław Flaga
Materials 2025, 18(21), 4871; https://doi.org/10.3390/ma18214871 - 24 Oct 2025
Viewed by 236
Abstract
The paper presents designing thermomechanical processing routes for medium-carbon boron-bearing microalloyed steel and investigates their effect on microstructure–property characteristics obtained through controlled cooling directly from hot forging temperature. Direct cooling was carried out in situ within the industrial process of hot forging, replacing [...] Read more.
The paper presents designing thermomechanical processing routes for medium-carbon boron-bearing microalloyed steel and investigates their effect on microstructure–property characteristics obtained through controlled cooling directly from hot forging temperature. Direct cooling was carried out in situ within the industrial process of hot forging, replacing conventional heat treatment with slow and accelerated air cooling, realized with a fully automated fan-cooling laboratory conveyor which accommodates the desired cooling strategy. Comparative analysis of conventionally normalized and direct-cooled microstructure and mechanical properties obtained under varied thermo-mechanical conditions is presented to investigate the potential of medium-carbon microalloyed steel with boron addition for producing tailored properties comparable to those of the normalized condition. The obtained microstructure composed of grain-boundary ferrite and pearlite which resulted in tensile properties as good as Re ≈ 610 MPa, Rm ≈ 910 MPa, and elongation A5 ≥ 12%. Although the achieved microstructure–property parameters differ from those achieved through conventional normalizing (Rm ≤ 780 MPa, Re ≤ 460 MPa, and A ≥ 14%), they are considerable in terms of selected machinability aspects. The observed effect of the imposed treatment strategies on interlamellar spacing and morphology of ferrite showed possibilities regarding the control of mechanical properties and application of direct cooling as a beneficial alternative to conventional normalizing, where energy consumption is the main concern in manufacturing high-duty parts made of boron-bearing microalloyed steel 35MnTiB4. Full article
(This article belongs to the Section Metals and Alloys)
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12 pages, 2734 KB  
Article
Effect of CaO/SiO2 and MgO/Al2O3 on the Metallurgical Properties of Low Boron-Bearing High-Alumina Slag
by Ye Sun, Zuoliang Zhang, Chunlei Wu and Zhenggen Liu
Inorganics 2025, 13(11), 346; https://doi.org/10.3390/inorganics13110346 - 24 Oct 2025
Viewed by 245
Abstract
For optimizing the operational efficiency and productivity within blast furnace processes, a profound understanding of the viscous flow characteristics of CaO–SiO2–MgO–Al2O3–B2O3 slag systems is of paramount importance. In this study, we conducted a comprehensive [...] Read more.
For optimizing the operational efficiency and productivity within blast furnace processes, a profound understanding of the viscous flow characteristics of CaO–SiO2–MgO–Al2O3–B2O3 slag systems is of paramount importance. In this study, we conducted a comprehensive investigation into the influence of the CaO/SiO2 and MgO/Al2O3 ratios on the viscosity, break point temperature (TBr), and activation energy (Eη) of low boron-bearing high-alumina slag. Concurrently, we elucidated the underlying mechanisms through which these ratios affect the viscous behavior of the slag by employing a combination of analytical techniques, including X-Ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and thermodynamic modeling using the Factsage software. The experimental findings reveal that, as the CaO/SiO2 ratio increases from 1.10 to 1.30, the slag viscosity at 1773 K decreases from 0.316 Pa·s to 0.227 Pa·s, while both the TBr and Eη exhibit an upward trend, rising from 1534 K and 117.01 kJ·mol−1 to 1583 K and 182.86 kJ·mol−1, respectively. Conversely, an elevation in the MgO/Al2O3 ratio from 0.40 to 0.65 results in a reduction in slag viscosity at 1773 K from 0.290 Pa·s to 0.208 Pa·s, accompanied by a decrease in TBr from 1567 K to 1542 K. The observed deterioration in slag flow properties can be attributed to an enhanced polymerization degree of complex viscous structural units within the slag matrix. Ultimately, our study identifies that an optimal viscous performance of the slag is achieved when the CaO/SiO2 ratio is maintained at 1.25 and the MgO/Al2O3 ratio is maintained at 0.55, providing valuable insights for the rational design and control of blast furnace slag systems. Full article
(This article belongs to the Special Issue Mixed Metal Oxides, 3rd Edition)
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17 pages, 994 KB  
Article
Electro-Oxidation of Biofloc Aquaculture Effluent Through a DoE-Driven Optimization in a Batch Reactor
by Ever Peralta-Reyes, Gina Gómez-Gómez, Alfredo Gallardo-Collí, Juan F. Meraz, Carlos Iván Pérez-Rostro, Patricio J. Espinoza-Montero and Alejandro Regalado-Méndez
Processes 2025, 13(11), 3377; https://doi.org/10.3390/pr13113377 - 22 Oct 2025
Viewed by 431
Abstract
In this study, wastewater generated from tilapia biofloc aquaculture was treated using the electro-oxidation (EO) process in a batch reactor. Optimal reaction conditions were determined through a robust screening design based on a Taguchi L9 (34) orthogonal array. The evaluated [...] Read more.
In this study, wastewater generated from tilapia biofloc aquaculture was treated using the electro-oxidation (EO) process in a batch reactor. Optimal reaction conditions were determined through a robust screening design based on a Taguchi L9 (34) orthogonal array. The evaluated parameters included three anode–cathode configurations—boron-doped diamond with titanium (BDD–Ti), BDD with copper (BDD–Cu), and BDD with BDD—as well as current intensity (1–2 A), initial pH (5.5–11.5), and treatment time (2.5–3.5 h). The EO process exhibited high removal efficiencies for key water quality indicators. Under optimal conditions (BDD–Ti, i = 2 A, t = 3.5 h, pH0 = 11.5), removal efficiencies of 96.57% for chemical oxygen demand (COD), 99.06% for total ammoniacal nitrogen (TAN), 67.68% for turbidity, and 81.09% for total organic carbon (TOC) were obtained. Phytotoxicity and bioassay tests further confirmed the detoxification potential of the treated effluent. Overall, the proposed green treatment approach demonstrates that EO is a viable and sustainable strategy for improving effluent quality and advancing water management in intensive aquaculture systems. Full article
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19 pages, 2322 KB  
Article
Dose-Dependent Effects of Boron on Photosynthetic and Oxidative Processes in Young Sugar Beet (Beta vulgaris L.) Plants
by Ferenc Csima, Richárd Hoffmann, Gabriella Kazinczi and Ildikó Jócsák
Stresses 2025, 5(4), 61; https://doi.org/10.3390/stresses5040061 - 16 Oct 2025
Viewed by 187
Abstract
Sugar beet (Beta vulgaris L.) is very sensitive to fluctuations in micronutrient availability, and either an excess or a shortage of boron (B) may reduce the plant’s development and its ability to withstand stress. B is essential for photosynthesis and cell wall [...] Read more.
Sugar beet (Beta vulgaris L.) is very sensitive to fluctuations in micronutrient availability, and either an excess or a shortage of boron (B) may reduce the plant’s development and its ability to withstand stress. B is essential for photosynthesis and cell wall integrity, but the physiological requirements for an optimal supply during early development remain unclear. The photosynthetic efficiency and oxidative stress reactions of sugar beet seedlings were tested under five different B concentrations: 0, 50, 500, 1000, and 2000 µM H3BO3. Integrating non-invasive methods like SPAD, delayed fluorescence (DF), and maximum quantum efficiency of PSII (Fv/Fm) with red–green–blue (RGB) imaging enabled the detailed processing of both the initial and decay phases of DF. According to the results, SPAD and Fv/Fm were not sensitive indicators of early B stress; however, DF decay slopes and red–green–blue pixel distribution distinguished between optimum (500 µM), inadequate (0 µM), and hazardous (2000 µM) treatments. Moreover, lipid oxidation-related biochemical analyses were used to evaluate the ferric reducing antioxidant capacity (FRAP) and malondialdehyde (MDA) concentration. At the extremes of insufficiency and toxicity, MDA levels demonstrated enhanced lipid peroxidation, while FRAP increased with B concentration. The outcome of the research revealed optimum (500 µM) and toxicity-inducing (2000 µM) concentrations at early stages of sugar beet development. The study highlights that the combined use of DF kinetics and RGB analysis provides valuable, non-invasive markers for the early identification of B-stress, which is also confirmed by biochemical indicators, thereby promoting more efficient micronutrient management in sugar beet cultivation. Full article
(This article belongs to the Collection Feature Papers in Plant and Photoautotrophic Stresses)
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17 pages, 12362 KB  
Article
Fabrication Process and Surface Morphology Prediction of Radial Straight Groove-Structured CBN Grinding Wheel by Laser Cladding
by Zhelun Ma, Wei Zhang, Qi Liu, Liaoyuan Chen, Chao Zhang, Changsheng Liu, Tianbiao Yu and Qinghua Wang
Materials 2025, 18(20), 4733; https://doi.org/10.3390/ma18204733 - 15 Oct 2025
Viewed by 260
Abstract
Structured CBN (cubic boron nitride) grinding wheels usually have a specially designed texture on their surface to reduce the grinding heat and grinding force. However, most structured grinding wheels are fabricated by electroplating, brazing, sintering, and mechanical or laser removal on the surface [...] Read more.
Structured CBN (cubic boron nitride) grinding wheels usually have a specially designed texture on their surface to reduce the grinding heat and grinding force. However, most structured grinding wheels are fabricated by electroplating, brazing, sintering, and mechanical or laser removal on the surface of conventional grinding wheels, which may have problems such as complicated processes, low processing efficiency, and unstable effects. In this paper, additive manufacturing was used to fabricate a radial straight groove-structured grinding wheel. Meanwhile, a corresponding mathematical model of the grinding wheel was also established considering the shape and position of the abrasive grains. Subsequently, the ground surface morphologies of the fabricated wheel and simulated wheel under different machining parameter conditions were compared to further prove the rationality of the simulated grinding wheel. The results showed that the ground surfaces of the fabricated wheel and simulated wheel had similar morphological characteristics. The trend in the surface roughness under the different machining parameter conditions was also analyzed and showed the same variation for fabricated and simulated wheels; the error rate was confined within 8%. This paper elucidates the grinding mechanism and surface morphology formation process of a radial straight groove-structured grinding wheel fabricated by additive manufacturing. Full article
(This article belongs to the Section Metals and Alloys)
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22 pages, 6343 KB  
Article
Sustainable Wastewater Treatment and Water Reuse via Electrochemical Advanced Oxidation of Trypan Blue Using Boron-Doped Diamond Anode: XGBoost-Based Performance Prediction
by Sevtap Tırınk
Sustainability 2025, 17(20), 9134; https://doi.org/10.3390/su17209134 - 15 Oct 2025
Viewed by 423
Abstract
Azo dyes are widely used in the textile industry due to their vibrant colors and chemical stability; however, wastewater containing these dyes poses significant environmental and health risks due to their toxic, persistent, and potentially carcinogenic properties. In this study, the treatment of [...] Read more.
Azo dyes are widely used in the textile industry due to their vibrant colors and chemical stability; however, wastewater containing these dyes poses significant environmental and health risks due to their toxic, persistent, and potentially carcinogenic properties. In this study, the treatment of wastewater containing trypan blue dye was investigated using the electrooxidation process with boron-doped diamond electrodes, and the efficiency of the process was modeled through the Extreme Gradient Boosting (XGBoost) algorithm. In the experimental phase, the effects of key operational parameters, including current density, pH, electrolysis time, and supporting electrolyte concentration, on TB dye removal efficiency were systematically evaluated. Based on the experimental data obtained, a machine learning-based XGBoost prediction model was developed, and hyperparameter optimization was performed to enhance its predictive performance. The model achieved high accuracy (R2 = 0.996 for training and 0.954 for testing) and yielded low error metrics (RMSE and MAE), confirming its reliability in predicting removal efficiency. This study presents an integrated and data-driven approach for improving the efficiency and sustainability of electrooxidation processes and offers an environmentally friendly and effective method for the treatment of azo dye-contaminated wastewater. Full article
(This article belongs to the Special Issue Electrochemistry in Sustainable Resource Recycling)
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37 pages, 9578 KB  
Article
Machine Learning-Assisted Synergistic Optimization of 3D Printing Parameters for Enhanced Mechanical Properties of PLA/Boron Nitride Nanocomposites
by Sundarasetty Harishbabu, Nashmi H. Alrasheedi, Borhen Louhichi, P. S. Rama Sreekanth and Santosh Kumar Sahu
Machines 2025, 13(10), 949; https://doi.org/10.3390/machines13100949 - 14 Oct 2025
Viewed by 379
Abstract
Additive manufacturing via fused deposition modeling (FDM) offers a versatile method for fabricating complex polymer parts; however, enhancing their mechanical properties remains a significant challenge, particularly for biopolymers such as polylactic acid (PLA). PLA is widely used in 3D printing due to its [...] Read more.
Additive manufacturing via fused deposition modeling (FDM) offers a versatile method for fabricating complex polymer parts; however, enhancing their mechanical properties remains a significant challenge, particularly for biopolymers such as polylactic acid (PLA). PLA is widely used in 3D printing due to its biodegradability and ease of processing, but its relatively low mechanical strength and impact resistance limit its broader applications. This study explores the reinforcement of PLA with boron nitride nanoplatelets (BNNPs) to improve its mechanical properties. This study also aims to optimize key FDM process parameters, such as reinforcement content, nozzle temperature, printing speed, layer thickness, and sample orientation, using a Taguchi L27 design. Results show that the addition of 0.04 wt.% BNNP significantly improves the mechanical properties of PLA, enhancing tensile strength by 44.2%, Young’s modulus by 45.5%, and impact strength by over 500% compared to pure PLA. Statistical analysis (ANOVA) reveals that printing speed and nozzle temperature are the primary factors affecting tensile strength and Young’s modulus, while impact strength is primarily influenced by nozzle temperature and reinforcement content. Machine learning models, such as CatBoost and Gaussian process regression, predict mechanical properties with high accuracy (R2 > 0.98), providing valuable insights for tailoring PLA/BNNP composites and optimizing FDM process parameters. This integrated approach presents a promising path for developing high-performance, sustainable nanocomposites for advanced additive manufacturing applications. Full article
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30 pages, 4851 KB  
Article
Scalable Production of Boron Nitride-Coated Carbon Fiber Fabrics for Improved Oxidation Resistance
by Cennet Yıldırım Elçin, Muhammet Nasuh Arık, Kaan Örs, Uğur Nakaş, Zeliha Bengisu Yakışık Özgüle, Özden Acar, Salim Aslanlar, Özkan Altay, Erdal Çelik and Korhan Şahin
J. Compos. Sci. 2025, 9(10), 564; https://doi.org/10.3390/jcs9100564 - 14 Oct 2025
Viewed by 660
Abstract
This study aimed to develop an industrially scalable coating route for enhancing the oxidation resistance of carbon fiber fabrics, a critical requirement for next-generation aerospace and high-temperature composite structures. To achieve this goal, synthesis of hexagonal boron nitride (h-BN) layers was achieved via [...] Read more.
This study aimed to develop an industrially scalable coating route for enhancing the oxidation resistance of carbon fiber fabrics, a critical requirement for next-generation aerospace and high-temperature composite structures. To achieve this goal, synthesis of hexagonal boron nitride (h-BN) layers was achieved via a single wet step in which the fabric was impregnated with an ammonia–borane/THF solution and subsequently nitrided for 2 h at 1000–1500 °C in flowing nitrogen. Thermogravimetric analysis coupled with X-ray diffraction revealed that amorphous BN formed below ≈1200 °C and crystallized completely into (002)-textured h-BN (with lattice parameters a ≈ 2.50 Å and c ≈ 6.7 Å) once the dwell temperature reached ≥1300 °C. Complementary XPS, FTIR and Raman spectroscopy confirmed a near-stoichiometric B:N ≈ 1:1 composition and the elimination of O–H/N–H residues as crystallinity improved. Low-magnification SEM (100×) confirmed the uniform and large-area coverage of the BN layer on the carbon fiber tows, while high-magnification SEM revealed a progressive densification of the coating from discrete nanospheres to a continuous nanosheet barrier on the fibers. Oxidation tests in flowing air shifted the onset of mass loss from 685 °C for uncoated fibers to 828 °C for the coating produced at 1400 °C; concurrently, the peak oxidation rate moved ≈200 °C higher and declined by ~40%. Treatment at 1500 °C conferred no additional benefit, indicating that 1400 °C provides the optimal balance between full crystallinity and limited grain coarsening. The resulting dense h-BN film, aided by an in situ self-healing B2O3 glaze above ~800 °C, delayed carbon fiber oxidation by ≈140 °C. Overall, the process offers a cost-effective, large-area alternative to vapor-phase deposition techniques, positioning BN-coated carbon fiber fabrics for robust service in extreme oxidative environments. Full article
(This article belongs to the Section Fiber Composites)
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18 pages, 1955 KB  
Article
Hybrid Solar Photoelectro-Fenton and Ozone Processes for the Sustainable Removal of COVID-19 Pharmaceutical Contaminants
by Sonia Herrera-Chávez, Martin Pacheco-Álvarez, Luis A. Godínez, Enric Brillas and Juan M. Peralta-Hernández
Processes 2025, 13(10), 3234; https://doi.org/10.3390/pr13103234 - 10 Oct 2025
Viewed by 461
Abstract
This study explores a hybrid advanced electrochemical oxidation process (EAOP) intensified by solar irradiation and ozone for the treatment of wastewater containing COVID-19-related pharmaceuticals. Pilot-scale trials were performed in a 30 L compound parabolic collector (CPC)-type photoreactor with a boron-doped diamond (BDD–BDD) electrode [...] Read more.
This study explores a hybrid advanced electrochemical oxidation process (EAOP) intensified by solar irradiation and ozone for the treatment of wastewater containing COVID-19-related pharmaceuticals. Pilot-scale trials were performed in a 30 L compound parabolic collector (CPC)-type photoreactor with a boron-doped diamond (BDD–BDD) electrode configuration. Under optimal conditions (50 mg L−1 paracetamol, 0.05 M Na2SO4, 0.50 mM Fe2+, pH 3.0, and 60 mA cm−2), the solar photoelectro-Fenton (SPEF) process achieved 78% chemical oxygen demand (COD) reduction within 90 min, with catechol and phenol detected as the main aromatic intermediates. When applied to a four-drug mixture (dexamethasone, paracetamol, amoxicillin, and azithromycin), the solar photoelectro-Fenton (SPEF–ozone (O3)) system reached 60% degradation and 41% COD removal under solar conditions. The results highlight the synergistic effect of ozone and solar energy in enhancing the electrochemical oxidation process (EAOP) performance and demonstrate the potential of these processes for scalable and sustainable removal of pharmaceutical contaminants from wastewater. Full article
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17 pages, 3452 KB  
Article
Formation of Protective Coatings on TZM Molybdenum Alloy by Complex Aluminosiliconizing and Application of a Preceramic Layer
by Tetiana Loskutova, Volodymyr Taran, Manja Krüger, Nadiia Kharchenko, Myroslav Karpets, Yaroslav Stelmakh, Georg Hasemann and Michael Scheffler
Coatings 2025, 15(10), 1168; https://doi.org/10.3390/coatings15101168 - 5 Oct 2025
Viewed by 470
Abstract
The use of molybdenum-based alloys as materials for components operating under high temperatures and significant mechanical loads is widely recognized due to their excellent mechanical properties. However, their low high-temperature resistance remains a critical limitation, which can be effectively mitigated by applying protective [...] Read more.
The use of molybdenum-based alloys as materials for components operating under high temperatures and significant mechanical loads is widely recognized due to their excellent mechanical properties. However, their low high-temperature resistance remains a critical limitation, which can be effectively mitigated by applying protective coatings. In this study, we investigate the influence of a two-step coating process on the properties and performance of the TZM molybdenum alloy. In the first step, pack cementation was performed. Simultaneous surface saturation with aluminum and silicon, a process known as aluminosiliconizing, was conducted at 1000 °C for 6 h. The saturating mixture comprised powders of aluminum, silicon, aluminum oxide, and ammonium chloride. The second step involved the application of a pre-ceramic coating based on polyhydrosiloxane modified with silicon and boron. This treatment effectively eliminated pores and cracks within the coating. Thermodynamic calculations were carried out to evaluate the likelihood of aluminizing and siliconizing reactions under the applied conditions. Aluminosiliconizing of the TZM alloy resulted in the formation of a protective layer 20–30 µm thick. The multiphase structure of this layer included intermetallics (Al63Mo37, MoAl3), nitrides (Mo2N, AlN, Si3N4), oxide (Al2O3), and a solid solution α-Mo(Al). Subsequent treatment with silicon- and boron-modified polyhydrosiloxane led to the development of a thicker surface layer, 130–160 µm in thickness, composed of crystalline Si, amorphous SiO2, and likely amorphous boron. A transitional oxide layer ((Al,Si)2O3) 5–7 µm thick was also observed. The resulting coating demonstrated excellent structural integrity and chemical inertness in an argon atmosphere at temperatures up to 1100 °C. High-temperature stability at 800 °C was observed for both coating types: aluminosiliconizing, and aluminosiliconizing followed by the pre-ceramic coating. Moreover, additional oxide layers of SiO2 and B2O3 formed on the two-step coated TZM alloy during heating at 800 °C for 24 h. These layers acted as an effective barrier, preventing the evaporation of the substrate material. Full article
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22 pages, 6737 KB  
Article
Molecular Dynamics Study on the Effect of Surface Films on the Nanometric Grinding Mechanism of Single-Crystal Silicon
by Meng Li, Di Chang, Pengyue Zhao and Jiubin Tan
Micromachines 2025, 16(10), 1141; https://doi.org/10.3390/mi16101141 - 2 Oct 2025
Viewed by 592
Abstract
To investigate the influence of surface films on the material removal mechanism of single-crystal silicon during nanogrinding, molecular dynamics (MD) simulations were performed under different surface-film conditions. The simulations examined atomic displacements, grinding forces, radial distribution functions (RDF), phase transformations, temperature distributions, and [...] Read more.
To investigate the influence of surface films on the material removal mechanism of single-crystal silicon during nanogrinding, molecular dynamics (MD) simulations were performed under different surface-film conditions. The simulations examined atomic displacements, grinding forces, radial distribution functions (RDF), phase transformations, temperature distributions, and residual stress distributions to elucidate the damage mechanisms at the surface and subsurface on the nanoscale. In this study, boron nitride (BN) and graphene films were applied to the surface of single-crystal silicon workpieces for nanogrinding simulations. The results reveal that both BN and graphene films effectively suppress chip formation, thereby improving the surface quality of the workpiece, with graphene showing a stronger inhibitory effect on atomic displacements. Both films reduce tangential forces and mitigate grinding force fluctuations, while increasing normal forces; the increase in normal force is smaller with BN. Although both films enlarge the subsurface damage layer (SDL) thickness and exhibit limited suppression of crystalline phase transformations, they help to alleviate surface stress release. In addition, the films reduce the surface and subsurface temperatures, with graphene yielding a lower temperature. Residual stresses beneath the abrasive grain are also reduced when either film is applied. Overall, BN and graphene films can enhance the machined surface quality, but further optimization is required to minimize subsurface damage (SSD), providing useful insights for the optimization of single-crystal silicon nanogrinding processes. Full article
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12 pages, 1130 KB  
Article
Experimental Study on Abrasive Flow Polishing of Grooves and Oil Holes of Aircraft Engine Main Bearing
by Qinghao Zhang, Jikun Yu and Mingyu Wu
Micromachines 2025, 16(10), 1139; https://doi.org/10.3390/mi16101139 - 1 Oct 2025
Viewed by 394
Abstract
This study addresses the challenges in machining the raceways and oil holes of aircraft engine bearing rings by conducting abrasive flow machining experiments on main bearing rings which had undergone ultra-precision grinding. Viscoelastic abrasive media containing cubic boron nitride of different particle sizes [...] Read more.
This study addresses the challenges in machining the raceways and oil holes of aircraft engine bearing rings by conducting abrasive flow machining experiments on main bearing rings which had undergone ultra-precision grinding. Viscoelastic abrasive media containing cubic boron nitride of different particle sizes is used during the experiments. The results show that bearing performance is improved significantly in terms of surface roughness and residual compressive stress consequently; the overall surface quality is raised. The machining process meets the precision requirements for the main bearings of this type of aircraft engine, validating the feasibility and effectiveness of Abrasive Flow Machining (AFM), and the foundation for further optimization of this process is set through this research. Full article
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