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Keywords = borehole stability

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22 pages, 2295 KB  
Article
Integrated UAV-Borne GPR and LiDAR for Investigating Slope Deformation Processes: The Melizzano Case Study (Southern Italy)
by Nicola Angelo Famiglietti, Bruno Massa, Gaetano Memmolo, Giovanni Testa, Antonino Memmolo and Annamaria Vicari
Drones 2026, 10(5), 331; https://doi.org/10.3390/drones10050331 - 28 Apr 2026
Viewed by 188
Abstract
Investigating slope deformation in densely vegetated or remote areas is a major challenge for slope stability assessment. This study introduces and validates an integrated UAV-borne low-frequency Ground Penetrating Radar (UAV-GPR) and LiDAR methodology to characterize an unstable slope in Melizzano, Southern Italy. Radar [...] Read more.
Investigating slope deformation in densely vegetated or remote areas is a major challenge for slope stability assessment. This study introduces and validates an integrated UAV-borne low-frequency Ground Penetrating Radar (UAV-GPR) and LiDAR methodology to characterize an unstable slope in Melizzano, Southern Italy. Radar data were acquired along an east–west transect at ~1 m above ground level, while high-resolution LiDAR were used to generate a detailed Digital Terrain Model for topographic correction and geomorphological analysis. The processed radargram images subsurface features down to ~15 m, revealing a laterally continuous high-amplitude reflector at ~10 m, interpreted as a key main sliding surface. Chaotic reflections above this interface indicate heterogeneous deposits associated with gravitational deformation, while more homogeneous reflections below correspond to stable geological units. The geometry of the reflector suggests a compound landslide mechanism. Borehole data validate the geophysical interpretation, showing depth discrepancies lower than 2 m. The integration of UAV-GPR and LiDAR enables a reliable correlation between surface morphology and subsurface structures. This non-invasive, spatially continuous approach provides an effective framework for subsurface characterization and for improving the interpretation of landslide geometry and internal structure in challenging environments. This study demonstrates the capability of low-frequency UAV-borne GPR to detect deep-seated sliding surfaces (>10 m) in vegetated environments when integrated with high-resolution LiDAR topography. Full article
(This article belongs to the Special Issue Unmanned Aerial Systems for Geophysical Mapping and Monitoring)
16 pages, 3406 KB  
Article
Development and Testing of an In Situ Observation Device for Seafloor Boreholes
by Haodong Deng, Jianping Zhou, Xiaotao Gai, Chunhui Tao and Bin Sui
J. Mar. Sci. Eng. 2026, 14(9), 769; https://doi.org/10.3390/jmse14090769 - 22 Apr 2026
Viewed by 275
Abstract
Seafloor hydrothermal systems at mid-ocean ridges are focal points for heat and matter exchange between the seawater and lithosphere. While seafloor seismographs (OBS) and pressure recorders (BPR) are standard for regional monitoring, achieving high-precision, vertical sub-surface data in complex hydrothermal terrains remains a [...] Read more.
Seafloor hydrothermal systems at mid-ocean ridges are focal points for heat and matter exchange between the seawater and lithosphere. While seafloor seismographs (OBS) and pressure recorders (BPR) are standard for regional monitoring, achieving high-precision, vertical sub-surface data in complex hydrothermal terrains remains a significant technical objective. This study presents a novel in situ penetration probe designed for multi-parameter monitoring of marine hydrothermal vent areas. A key innovation of this work is its operational versatility and engineering efficiency: the probe is specifically designed for post-drilling deployment in boreholes, effectively utilizing existing coring sites to achieve direct coupling with the deep-seated crust, or for targeted placement via Remotely Operated Vehicles (ROVs). The device integrates a titanium-alloy conical tip and cylindrical chamber, housing tri-axial accelerometers and dual temperature-pressure sensors. Numerical simulations using the SST k-ω turbulence model and finite element analysis optimized the cone aperture and assessed fluid–structure stability under deep-sea conditions. Laboratory vibration tests and shallow-water sea trials validated the probe’s basic dynamic response, electromechanical integrity, and capability to acquire coupled environmental parameters. This compact, modular design provides a scalable and cost-effective framework for precise three-dimensional observation of sub-surface hydrothermal processes and deep-sea resource exploration. Full article
(This article belongs to the Section Ocean Engineering)
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26 pages, 15318 KB  
Article
Collapse and Reconstruction Analysis of Assembled H-Shaped Steel Struts
by Mingyuan Wang, Xiaobing Xu, Yihuai Liang, Qi Hu and Gang Chen
Buildings 2026, 16(8), 1606; https://doi.org/10.3390/buildings16081606 - 18 Apr 2026
Viewed by 300
Abstract
Assembled H-shaped steel strut (AHSS) has been widely applied in deep excavation projects. In this study, the collapse failure of AHSS C1 in a deep excavation project in China was investigated. The collapse of C1 was directly attributed to the settlement of its [...] Read more.
Assembled H-shaped steel strut (AHSS) has been widely applied in deep excavation projects. In this study, the collapse failure of AHSS C1 in a deep excavation project in China was investigated. The collapse of C1 was directly attributed to the settlement of its supporting columns in the mid-span, which was triggered by a nearby pit bottom leakage through an exploration borehole. Then the implementation of the emergency measures and reconstruction works were introduced. Theoretical and numerical pre-assessments confirmed that the reconstructed C1 exhibited adequate safety for strength, in-plane stability and out-of-plane stability, with all steel components and bolts within their safe limits. The good working performance of reconstructed C1 was finally verified through the monitoring results (i.e., strut axial force, soil horizontal displacement, column vertical displacement, road settlement and building settlement) of the foundation pit during the subsequent soil excavation and basement construction. This study is believed to provide references for future excavation projects using AHSS with similar risks. Full article
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28 pages, 31934 KB  
Article
Deformation Mechanisms and Coordinated Support–Relief Control of Deep Roadways Under Multi-Dynamic Pressure Conditions
by Yuxin Ren, Haijun Gong, Shengrong Xie, Dongdong Chen, Jiaming Chang, Jianlai Cao, Yanjie Li, Dawei Liang, Yan Qin and En Wang
Appl. Sci. 2026, 16(7), 3382; https://doi.org/10.3390/app16073382 - 31 Mar 2026
Viewed by 218
Abstract
To address the pronounced asymmetric deformation of roadway-surrounding rock under deep multi-dynamic pressure, the N8003 tailgate of the Wuyang Mine was adopted as the engineering background, and the deformation–failure characteristics of the roadway sidewalls and the evolution of deviatoric stress under dynamic loading [...] Read more.
To address the pronounced asymmetric deformation of roadway-surrounding rock under deep multi-dynamic pressure, the N8003 tailgate of the Wuyang Mine was adopted as the engineering background, and the deformation–failure characteristics of the roadway sidewalls and the evolution of deviatoric stress under dynamic loading were analyzed. Based on numerical simulation, the maximum principal deviatoric stress S1 was employed as the core indicator for evaluating pressure-relief effectiveness, upon which a three–dimensional Pressure Relief Efficiency Index (PREI) considering strength, range, and position was developed. The key parameters of large-diameter hydraulic cavitation pressure–relief boreholes were optimized, and the evolution patterns of deviatoric stress under static and dynamic conditions were further revealed. To overcome the limitations of conventional high-strength bolt–cable combined support in controlling large deformation, a layered support–relief collaborative control technology featuring “external reinforcement fixation (ERF), near-surface modification and grouting (NSMG), and deep targeted destressing (DTD)” was proposed. Field tests demonstrated that this technology can significantly suppress sidewall deformation, maintain support system stability, and exhibit strong adaptability and application potential in deep roadways influenced by multi-dynamic pressure. Full article
(This article belongs to the Section Earth Sciences)
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44 pages, 5887 KB  
Review
From Geology to Robotics: A Review of Next-Generation Autonomous Drilling Technologies for Critical Mineral Exploration
by Nikolaos Avrantinis, Panagiotis Koukakis and Pavlos Avramidis
Geosciences 2026, 16(4), 139; https://doi.org/10.3390/geosciences16040139 - 27 Mar 2026
Viewed by 880
Abstract
The growing global demand for critical raw materials (CRMs) essential to renewable energy, electromobility, and digital technologies has accelerated the need for advanced exploration methods capable of operating in increasingly challenging geological environments. Traditional drilling systems, designed primarily for shallow mineral and hydrocarbon [...] Read more.
The growing global demand for critical raw materials (CRMs) essential to renewable energy, electromobility, and digital technologies has accelerated the need for advanced exploration methods capable of operating in increasingly challenging geological environments. Traditional drilling systems, designed primarily for shallow mineral and hydrocarbon exploration, face limitations in heterogeneous and consolidated formations where rock heterogeneity, variable mechanical strength, and borehole instability restrict operational efficiency. This review bridges geological science and robotic engineering by analyzing the evolution of next-generation autonomous drilling technologies integrating sensor systems, artificial intelligence (AI), and real-time geotechnical feedback. The current work explores how robotic drilling systems can autonomously adapt to variable lithologies, optimize penetration rates, and ensure borehole stability through intelligent sensing and control. The paper reviews the geological, geomechanical and ore deposit characteristics of CRMs, discusses state-of-the-art drilling optimization strategies, and highlights advances in measurement while drilling (MWD), logging while drilling (LWD), and geochemical analysis techniques. It also suggests a list of sensor techniques for possible future integration in autonomous subsurface robotic systems. It concludes by emphasizing the need for integration between subsurface geological modeling and intelligent drilling robotics as a pathway toward sustainable and efficient CRM exploration. Full article
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12 pages, 2819 KB  
Article
Experimental Study of Effects of Fissure Water on Rock Mechanical Properties in Geo-Energy Development
by Chaojie Li, Siran Peng, Ruyue Guo, Xuan Mu and Peng Pei
Appl. Sci. 2026, 16(7), 3238; https://doi.org/10.3390/app16073238 - 27 Mar 2026
Viewed by 247
Abstract
Groundwater fluctuations in bedrock affect the mechanical behavior of rock masses hosting geo-energy recovery systems utilizing borehole heat exchangers. To investigate the combined influencing mechanism of changes in groundwater saturation and fracture dip angle on mechanical properties of typical fractured rock masses, triaxial [...] Read more.
Groundwater fluctuations in bedrock affect the mechanical behavior of rock masses hosting geo-energy recovery systems utilizing borehole heat exchangers. To investigate the combined influencing mechanism of changes in groundwater saturation and fracture dip angle on mechanical properties of typical fractured rock masses, triaxial compressive tests were conducted using specimens containing fissures at different angles (15° and 75°) under three conditions: conventional dry, water-immersed, and immersed-dried. The results reveal a combined influencing mechanism of groundwater saturation and fracture dip angle on mechanical properties of typical fractured rock mass. Since specimens with gentle fissure angles tend to fail through fracturing of the intact rock, while those with steeper fissure angles are more prone to failure via slippage along fissure planes, the stress–strain response exhibits greater variability among samples with gentle fissures, attributable to the material heterogeneity of the rock matrix; an increase in water saturation reduces the strength of steeper fissures more pronouncedly due to the relatively homogeneous properties of these fissures, and gravitational water present along fissure planes reduces effective stress and weakens interfacial bonding. Therefore, rock masses with steeper fissures are more susceptible to water-induced weakening and pose a higher risk of shear slippage by fissure reactivation. The findings have a practical value in offering theoretical support for assessing stability risks in geo-energy structures in shallow bedrocks. Full article
(This article belongs to the Section Energy Science and Technology)
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15 pages, 3184 KB  
Article
Wellbore Stability Analysis of Shale Formation Considering Sealing Effect of Mud Cake on Drilling Fluid Seepage
by Qiang Gao, Yun Bai, Shuaizhi Ji, Junying Zhang, Shitian Wan, Hongxia He, Feng Huang, Junling Lou and Qiang Li
Processes 2026, 14(6), 1002; https://doi.org/10.3390/pr14061002 - 21 Mar 2026
Viewed by 380
Abstract
Wellbore stability is one of the major challenges during drilling operations in shale gas formations. Drilling fluid seepage can significantly alter the pore pressure around the wellbore, thereby inducing wellbore instability. In this study, the Darcy pore fluid flow model was applied to [...] Read more.
Wellbore stability is one of the major challenges during drilling operations in shale gas formations. Drilling fluid seepage can significantly alter the pore pressure around the wellbore, thereby inducing wellbore instability. In this study, the Darcy pore fluid flow model was applied to both the mud cake and wellbore to predict pore pressure, which helps improve the accuracy of calculating collapse pressure and fracture pressure. Shale samples were collected from the Puguang Gas Reservoir, and their composition and physicochemical properties were systematically analyzed. The results indicate that the clay content in the formation can reach up to 35.5%, with distinct hydrophilic characteristics, and the maximum hydration expansion rate of the shale is 5.79%. The permeabilities of shale and mud cake were measured via the pore pressure transmission test. Specifically, shale samples from Sub-layer 1 exhibit the highest permeabilities for both rock and mud cake, which are 8.27 × 10−18 m2 and 2.07 × 10−20 m2, respectively. In contrast, samples from Sub-layer 3 show the lowest permeability values, being 2.76 × 10−20 m2 and 1.66 × 10−22 m2. The borehole tensile breakdown pressure and compressive collapse pressure were calculated using a poro-mechanical coupling model. The Sub-layer with the lowest cohesion strength after drilling fluid immersion presents the narrowest mud density window of 0.04 g/cm3, making it the most susceptible to wellbore stability failures; furthermore, the maintenance of wellbore stability requires strict control of the drilling mud density within the range. This study can provide guidance for accurate prediction of mud density window during drilling operations in shale formations. Full article
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23 pages, 7575 KB  
Article
Fracture Response Characteristics and Rockburst Pressure-Relief Control of Thick and Hard Roofs Under Multi-Parameter Coupled Staged Hydraulic Fracturing
by Guowei Dong, Dongyang Li, Xiaoliang Ren and Weibin Guo
Processes 2026, 14(5), 843; https://doi.org/10.3390/pr14050843 - 5 Mar 2026
Viewed by 349
Abstract
To address the problems of strong roof integrity, severe energy accumulation, and difficult caving in thick and hard roofs, a three-dimensional numerical study on fracture propagation and pressure-relief control durisng segmented hydraulic fracturing was carried out based on the engineering geological conditions of [...] Read more.
To address the problems of strong roof integrity, severe energy accumulation, and difficult caving in thick and hard roofs, a three-dimensional numerical study on fracture propagation and pressure-relief control durisng segmented hydraulic fracturing was carried out based on the engineering geological conditions of the 6125-1 working face at the Haishiwan Coal Mine, Shaanxi Province, China. using the ABAQUS finite element platform coupled with Ins-coh cohesive elements. A systematic analysis was conducted to elucidate the effects of elastic modulus, Poisson’s ratio, injection rate, and fluid viscosity on fracture initiation, stress evolution, and fractured volume. The results show that for every 10 GPa increase in elastic modulus, the average fractured volume decreases by 8%, and the fracture width exhibits a marked reduction; increasing Poisson’s ratio enhances the lateral deformation compatibility of the rock mass, raising the fracture width and volumetric growth rate by approximately 3% and 5%, respectively, although an excessively high Poisson’s ratio induces stress diffusion and reduces fracture stability. When the injection rate increases from 0.01 m3/s to 0.025 m3/s, the fractured volume increases by about 160%, and the maximum fracture width increases by 43%, whereas increasing fluid viscosity exerts a limited influence on volumetric growth but is conducive to stabilizing fracture morphology. Field observations via borehole imaging and seepage confirm full fracture connectivity within the roof and the formation of a continuous rupture zone, promoting timely roof breakage and caving along the dip direction and thereby creating favorable conditions for reducing rockburst hazards at the working face. This study clarifies the mechanical mechanisms and multi-parameter coupling laws governing hydraulic fracture propagation in thick and hard roofs, providing a theoretical basis and engineering reference for roof pressure-relief control and rockburst-resistant design under similar geological conditions. Full article
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18 pages, 3611 KB  
Article
Dynamic Evaluation of Aquifer Water Abundance Under Non-Stationary Conditions Based on TVP-CKF
by Situ Lv, Longqiang Zhang and Haonan Zhao
Water 2026, 18(5), 580; https://doi.org/10.3390/w18050580 - 28 Feb 2026
Viewed by 248
Abstract
Accurate prediction of aquifer water abundance is critical for coal mine safety, yet traditional static models often fail to capture the spatial heterogeneity and non-stationarity of hydrogeological conditions. This study proposes a dynamic evaluation methodology integrating Grey Relational Analysis, the Analytic Hierarchy Process, [...] Read more.
Accurate prediction of aquifer water abundance is critical for coal mine safety, yet traditional static models often fail to capture the spatial heterogeneity and non-stationarity of hydrogeological conditions. This study proposes a dynamic evaluation methodology integrating Grey Relational Analysis, the Analytic Hierarchy Process, and a Time-Varying Parameter Cubature Kalman Filter (TVP-CKF). By reconceptualizing spatial borehole data as a dynamic time-series process, the model recursively updates the contribution weights of six controlling factors based on monitoring data from 2012 to 2020. Analysis reveals a structural shift in the groundwater system: the influence of hydrochemical factors (TDS) has diminished, while hydraulic conductivity has become the dominant control over time. The TVP-CKF model significantly outperformed static regression and recursive least squares baselines, demonstrating superior convergence stability and precisely capturing transient inflow fluctuations. Furthermore, its uncertainty quantification effectively bounded extreme low-flow events within 95% confidence intervals. This approach validates the necessity of adaptive modeling in evolving geological environments, providing a robust, risk-quantified tool for precise water inrush prevention. Full article
(This article belongs to the Section Hydrogeology)
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17 pages, 5893 KB  
Article
Study on the Overburden Failure Law of Extra-Thick Coal Seam Mining Under Extremely Thick Conglomerate Strata
by Sun Binyang, Hu Xiongwu and Fu Maoru
Appl. Sci. 2026, 16(5), 2189; https://doi.org/10.3390/app16052189 - 24 Feb 2026
Viewed by 304
Abstract
This study investigates the mining-induced overburden failure and the development law of the water-conducting fracture zone under key layer control during the extraction of an extra-thick coal seam (thickness ≥ 8 m) under extremely thick conglomerate strata (thickness ≥ 200 m) in the [...] Read more.
This study investigates the mining-induced overburden failure and the development law of the water-conducting fracture zone under key layer control during the extraction of an extra-thick coal seam (thickness ≥ 8 m) under extremely thick conglomerate strata (thickness ≥ 200 m) in the Zhaoxian Coal Mine, Binchang mining area, Shaanxi Province, China. A combined approach utilizing FLAC3D numerical simulation and ground borehole full-section resistivity monitoring was adopted. The results indicate that the primary key layer (extremely thick conglomerate) and the sub-key layer (sandy mudstone) exert a significant inhibitory and segmented control effect on fracture development. The height of the water-conducting fracture zone increases in a “step-like” pattern with working face advancement, stabilizing at 270.3 m; the Rh/m is 23.5. The overburden failure morphology evolves dynamically through stages described as “funnel shape–concave shape–inverted trapezoid shape” as mining progresses. Field resistivity monitoring results (fracture zone height of 255 m, Rh/m of 22.17) show good agreement with numerical simulations, validating the control mechanism of key layers on overburden failure. These findings provide a theoretical basis for safe mining practices and water resource protection in extra-thick coal seams overlain by extremely thick conglomerate strata. Full article
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20 pages, 3706 KB  
Article
Research on the Four-Component Borehole Strain Response to Rock Fracture
by Yifan Li, Yongxing Shen and Zengchao Feng
Sensors 2026, 26(4), 1302; https://doi.org/10.3390/s26041302 - 17 Feb 2026
Viewed by 358
Abstract
Rock fracture monitoring is crucial for the stability of rock engineering. Based on the four-component borehole strain (FCBS) theory, this study analyzes the response characteristics of FCBS through numerical simulations of large-scale local rock fracture. Drawing on linear elastic mechanics theory and combined [...] Read more.
Rock fracture monitoring is crucial for the stability of rock engineering. Based on the four-component borehole strain (FCBS) theory, this study analyzes the response characteristics of FCBS through numerical simulations of large-scale local rock fracture. Drawing on linear elastic mechanics theory and combined with the Gaussian white noise model, three strain response indices (areal strain index pja and shear strain indices pj13, pj24) are proposed to quantitatively characterize rock fracture events. A criterion is defined that if any of these indices is greater than 1, the rock fracture event can be reflected, and the larger the index, the better the effect of this index in reflecting rock fracture. The effects of the installation angle of the four-component borehole strain gauge (FCBSG), the distance between the borehole and the fracture zone, and the orientation of the borehole on these three indices are systematically investigated. The results show that for the same borehole, the areal strain index remains constant for different installation angles of the FCBSG, while the two shear strain indices exhibit a complementary variation trend—one shear strain index is always greater than or equal to the characteristic value of the borehole shear strain index, and the other is less than or equal to it; the larger values of the areal strain index and shear strain index decrease with the increase in the distance between the borehole and the fracture zone, following the variation law of the function y = axb with a negative exponent; there are significant differences in the larger values of the areal strain index and shear strain index among different orientation of the borehole, while those in the same orientation of the borehole relative to the fault fractured zone show a certain degree of complementarity, and the combined use of shear strain indices and areal strain index can better reflect rock fracture events; within the range of orientation of the borehole β = 0° to β = 90°, the minimum range of rock fracture that can be reflected by the three strain response indices is 55 m, the maximum range is 65 m, and the average range is 60.7 m. Full article
(This article belongs to the Section Industrial Sensors)
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19 pages, 8022 KB  
Article
Integrated Physical and Numerical Assessment of the Formation of Water-Conducting Fracture Zones in Deep Ore Mines with Structural Faults
by Egor Odintsov, Zidong Zhao, Vladimir Gusev, Kai Wang and Wenwei Wang
Mining 2026, 6(1), 10; https://doi.org/10.3390/mining6010010 - 3 Feb 2026
Cited by 1 | Viewed by 474
Abstract
Mining operations conducted beneath water-bearing strata pose significant risks associated with the development of water-conducting fracture zones in the overburden. The height criterion for this parameter is critical to ensuring the stability of underground mine workings and preventing the risk of water inrush [...] Read more.
Mining operations conducted beneath water-bearing strata pose significant risks associated with the development of water-conducting fracture zones in the overburden. The height criterion for this parameter is critical to ensuring the stability of underground mine workings and preventing the risk of water inrush incidents. The research is based on physical and numerical simulations and aims to forecast the development of the water-conducting fracture zone. The methodology is based on in situ hydrogeology data, geotechnical boreholes, physical 2D modeling of rock strata, discrete element modeling using UDEC, and finite–discrete element modeling using Prorock software. A physical model of layered rock mass is constructed to simulate unfilled excavation areas induced deformation under real polymetallic ore field conditions. Based on the results, relationships between vertical subsidence, layer curvature, inclination, and the height of the water-conducting fracture zone were obtained. Particular attention is given to the effects of tectonic discontinuities, chamber geometry, and backfilling on fracture development. A stepwise excavation sequence is simulated to reproduce field conditions and assess the evolution of stress and deformation fields in the overburden. The study reveals that the propagation of the fracture zone around a mine excavation adheres to a polynomial law, characterized by an increase in height concurrent with the expansion of the excavation. This approach enables the design of safe extraction strategies beneath aquifers or surface water bodies. The proposed framework is expected to enhance prediction accuracy and reduce uncertainties. Full article
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17 pages, 4734 KB  
Article
Mechanism and Parameter Optimization of Advanced Support for Flexible-Formwork Concrete, Gob-Side Entry Retaining
by Qian Qin, Weiming Guan, Haosen Wang and Manchao He
Symmetry 2026, 18(2), 266; https://doi.org/10.3390/sym18020266 - 31 Jan 2026
Viewed by 365
Abstract
Flexible-formwork concrete (FFC) is widely adopted in gob-side entry retaining (GER). However, the roadside FFC wall cannot provide sufficient load-bearing capacity immediately after casting. This time-dependent strength gain induces a distinct structural and mechanical asymmetry—solid coal on one side versus a developing FFC [...] Read more.
Flexible-formwork concrete (FFC) is widely adopted in gob-side entry retaining (GER). However, the roadside FFC wall cannot provide sufficient load-bearing capacity immediately after casting. This time-dependent strength gain induces a distinct structural and mechanical asymmetry—solid coal on one side versus a developing FFC wall on the other—which significantly amplifies advance-pressure-driven roof damage. Field inspections using borehole cameras in the N1215 panel of the Ningtiaota Coal Mine confirmed this failure mechanism, revealing severe roof fracturing and progressive degradation in the advance zone. To address this, a three-dimensional numerical model was established to reproduce the full mining process and identify the pressure zoning characteristics. Parametric comparative simulations were systematically performed considering three key design variables: advance support length, hydraulic prop spacing, and roof anchor cable spacing. To strictly quantify the control performance, a comprehensive evaluation system was defined, including roof stress increase rate, side abutment pressure increase rate, and deformation control rate. The results indicate that the advance-pressure-affected region extends significantly ahead of the face, and the marginal benefit of support intensification diminishes beyond specific thresholds. Consequently, a symmetry-enhancing “hydraulic prop-anchor cable coupled” advance support strategy was proposed to compensate for the inherent asymmetry of FFC-based GER. Field application in the belt transport roadway of the N1215 panel indicates that roadway convergence was effectively restrained, with roof–floor convergence of 13 mm and side convergence of 9 mm at the monitored section, confirming the applicability of the optimized design for maintaining entry stability during safe mining. Full article
(This article belongs to the Section Engineering and Materials)
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13 pages, 8392 KB  
Article
Theoretical Analysis of the Vertical Stability of a Floating and Sinking Drilled Wellbore Using Vertical Elastic Supports
by Zhiwei Zhang, Hua Cheng, Xiaoyun Wang, Bao Xie and Mingrui Sun
Appl. Sci. 2026, 16(3), 1374; https://doi.org/10.3390/app16031374 - 29 Jan 2026
Viewed by 321
Abstract
This study addresses the calculation of vertical stability for shaft walls during floating and sinking processes in deep vertical shaft drilling in Western China. A mechanical model for the elastic support of the drilling shaft wall was developed by analyzing the forces during [...] Read more.
This study addresses the calculation of vertical stability for shaft walls during floating and sinking processes in deep vertical shaft drilling in Western China. A mechanical model for the elastic support of the drilling shaft wall was developed by analyzing the forces during the transition from floating to sinking, and incorporating the cement filling behind the wall. This model was validated against empirical data. The analysis examined how shaft wall stability is impacted by parameters such as the elastic modulus of vertical support, borehole diameter, and water column height. Key findings include (1) the proposed elastic support model, which incorporates the viscoelastic properties of the cement slurry post setting, accurately reflecting the interaction between the wellbore and the surrounding rock mass; (2) the critical depth of the borehole wall initially increases and then decreases, correlating with cement slurry setting time, peaking about 18 h post initial setting, and stabilizing after 24 h as the support becomes a fixed support; and (3) a significant positive correlation exists between borehole diameter and critical depth, which increases and then decreases as the height of the ballast water rises. These results provide insights essential for assessing the stability of the floating sinking technique in drilling operations. Full article
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26 pages, 5958 KB  
Article
A Material–Structure Integrated Approach for Soft Rock Roadway Support: From Microscopic Modification to Macroscopic Stability
by Sen Yang, Yang Xu, Feng Guo, Zhe Xiang and Hui Zhao
Processes 2026, 14(3), 414; https://doi.org/10.3390/pr14030414 - 24 Jan 2026
Viewed by 420
Abstract
As a cornerstone of China’s energy infrastructure, the coal mining industry relies heavily on the stability of its underground roadways, where the support of soft rock formations presents a critical and persistent technological challenge. This challenge arises primarily from the high content of [...] Read more.
As a cornerstone of China’s energy infrastructure, the coal mining industry relies heavily on the stability of its underground roadways, where the support of soft rock formations presents a critical and persistent technological challenge. This challenge arises primarily from the high content of expansive clay minerals and well-developed micro-fractures within soft rock, which collectively undermine the effectiveness of conventional support methods. To address the soft rock control problem in China’s Longdong Mining Area, an integrated material–structure control approach is developed and validated in this study. Based on the engineering context of the 3205 material gateway in Xin’an Coal Mine, the research employs a combined methodology of micro-mesoscopic characterization (SEM, XRD), theoretical analysis, and field testing. The results identify the intrinsic instability mechanism, which stems from micron-scale fractures (0.89–20.41 μm) and a high clay mineral content (kaolinite and illite totaling 58.1%) that promote water infiltration, swelling, and strength degradation. In response, a novel synergistic technology was developed, featuring a high-performance grouting material modified with redispersible latex powder and a tiered thick anchoring system. This technology achieves microscale fracture sealing and self-stress cementation while constructing a continuous macroscopic load-bearing structure. Field verification confirms its superior performance: roof subsidence and rib convergence in the test section were reduced to approximately 10 mm and 52 mm, respectively, with grouting effectively sealing fractures to depths of 1.71–3.92 m, as validated by multi-parameter monitoring. By integrating microscale material modification with macroscale structural optimization, this study provides a systematic and replicable solution for enhancing the stability of soft rock roadways under demanding geo-environmental conditions. Soft rock roadways, due to their characteristics of being rich in expansive clay minerals and having well-developed microfractures, make traditional support difficult to ensure roadway stability, so there is an urgent need to develop new active control technologies. This paper takes the 3205 Material Drift in Xin’an Coal Mine as the engineering background and adopts an integrated method combining micro-mesoscopic experiments, theoretical analysis, and field tests. The soft rock instability mechanism is revealed through micro-mesoscopic experiments; a high-performance grouting material added with redispersible latex powder is developed, and a “material–structure” synergistic tiered thick anchoring reinforced load-bearing technology is proposed; the technical effectiveness is verified through roadway surface displacement monitoring, anchor cable axial force monitoring, and borehole televiewer. The study found that micron-scale fractures of 0.89–20.41 μm develop inside the soft rock, and the total content of kaolinite and illite reaches 58.1%, which is the intrinsic root cause of macroscopic instability. In the test area of the new support scheme, the roof subsidence is about 10 mm and the rib convergence is about 52 mm, which are significantly reduced compared with traditional support; grouting effectively seals rock mass fractures in the range of 1.71–3.92 m. This synergistic control technology achieves systematic control from micro-mesoscopic improvement to macroscopic stability by actively modifying the surrounding rock and optimizing the support structure, significantly improving the stability of soft rock roadways. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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