Search Results (42)

The need to find sustainable solutions to conventional plastics has driven research into alternative materials, including bioplastics, which represent a promising option for reducing pollution and enhancing the value of renewable resources. In this study, bioplastics made from polyvinyl alcohol (PVA) and proteins extracted from the larvae of Black Soldier Fly (BSF), an insect capable of converting organic waste into high-value biomass, were produced and characterized. The proteins were obtained by hydrolysis of defatted BSF larvae with superheated water, avoiding harsh chemical reagents. Next, polymer films were fabricated by mixing PVA and hydrolyzed BSF proteins in different proportions and analyzed for morphological, physical-chemical, mechanical and biodegradability characteristics. The results obtained show that as the BSF protein content increases, the films show a reduction in thermal stability and mechanical properties, and also, they exhibit higher biodegradability, correlated with higher wettability, solubility and ability to absorb moisture. This research highlights the value of using organic waste-fed insects as a resource for bioplastic production, offering an alternative to traditional polymers and contributing to the transition to sustainable materials. Full article

Indoor air pollution poses a significant public health risk, particularly in urban areas, where PM2.5 and airborne contaminants contribute to respiratory diseases. In Thailand, including Chonburi Province, PM2.5 levels frequently exceed safety thresholds, underscoring the urgent need for effective mitigation strategies. To address this challenge, we developed a hybrid air purification system incorporating a bioplastic-based photocatalytic film of polylactic acid (PLA) embedded with titanium dioxide (TiO₂) nanoparticles. For optimization, PLA films were functionalized with varying TiO₂ concentrations and characterized using SEM, FTIR, TGDTA, and UV–Vis. spectroscopy. A 5 wt% TiO₂ loading was identified as optimal and further enhanced with silver (Ag) nanoparticles to boost photocatalytic efficiency. The Ag/TiO₂/PLA biofilm was fabricated via a compound pellet formulation process followed by blown film extrusion. Various compositions, with and without Ag, were systematically evaluated for photocatalytic performance. The novel customized hybrid air purifier developed in this study is designed to enhance indoor air purification efficiency by integrating Ag/TiO₂/PLA biofilms into a controlled oxidation system. The air purification efficacy of the developed biofilm was evaluated through a controlled study on Staphylococcus aureus (S. aureus) removal under different treatment conditions: control, adsorption, photolysis, and photocatalytic oxidation. The impact of light intensity on photocatalytic efficiency was also examined. The photocatalytic oxidation of S. aureus was subjected to the first-order kinetic evaluation through mathematical modeling. Results demonstrated that the Ag/TiO₂/PLA biofilm significantly enhances indoor air purification, providing a sustainable, scalable, and energy-efficient solution for microbial decontamination and pollutant removal. This innovative approach outperforms conventional adsorption, adsorption and photocatalytic oxidation systems, offering a promising pathway for improved indoor air quality. Full article

In light of the growing plastic waste problem worldwide, including in agriculture, this study focuses on the usefulness of both conventional, non-degradable plastics and environmentally friendly bioplastics in the agricultural sector. Although conventional plastic products are still essential in modern, even ecological agriculture, the increasing contamination by these materials, especially in a fragmented form, highlights the urgent need to search for alternative, easily biodegradable materials that could replace the non-degradable ones. According to the literature, polymers are widely used in agriculture for the preparation of agrochemicals (mostly fertilizers) with prolonged release. They also play a role as functional polymers against pests, serve as very useful super absorbents of water to improve crop health under drought conditions, and are commonly used as mulching films, membranes, mats, non-woven fabrics, protective nets, seed coatings, agrochemical packaging, or greenhouse coverings. This widespread application leads to the uncontrolled contamination of soil with disintegrated polymeric materials. Therefore, this study highlights the possible applications of bio-based materials as alternatives to conventional polyolefins or other environmentally persistent polymers. Bio-based polymers align with the strategy of innovative agricultural advancements, leading to more productive farming by reducing plastic contamination and adverse ecotoxicological impacts on aquatic and terrestrial organisms. On the other hand, advanced polymer membranes act as catching agents for agrochemicals, protecting against environmental intoxication. The global versatility of polymer applications in agriculture will not permit the elimination of already existing technologies involving polymers in the near future. However, in line with ecological trends in modern agriculture, more “green” polymers should be employed in this sector. Moreover, we highlight that more comprehensive legislative work on these aspects should be undertaken at the European Union level to guarantee environmental and climate protection. From the EU legislation point of view, the implementation of a unified, legally binding system on applications of bio-based, biodegradable, and compostable plastics should be a priority to be addressed. In this respect, the EU already demonstrates an initial action plan. Unfortunately, these are still projected directions for future EU policy, which require in-depth analysis. Full article

The high production rate of fossil-based plastics, coupled with their accumulation and low degradability, is causing severe environmental problems. As a result, there is a growing interest in the use of renewable and natural sources in the polymer industry. Specifically, rice bran is a highly abundant by-product of the agro-food industry, with variable amounts of protein and starch within its composition, which are usually employed for bioplastic development. This study aims to valorize rice bran through the production of nanofiber membranes processed via electrospinning. Due to its low solubility, the co-electrospinning processing of rice bran with potato starch, known for its ability to form nanofibers through this technique, was chosen. Several fiber membranes were fabricated with modifications in solution conditions and electrospinning parameters to analyze their effects on the synthesized fiber morphology. This analysis involved obtaining micrographs of the fibers through scanning electron microscopy (SEM) and fiber diameter analysis. Potato starch membranes were initially investigated, and once optimal electrospinning conditions were identified, the co-electrospinning of rice bran and potato starch was conducted. Attempts were made to correlate the physical properties of the solutions, such as conductivity and density, with the characteristics of the resulting electrospun fibers. The results presented in this study demonstrate the potential valorization of a rice by-product for the development of bio-based nanofibrous membranes. This not only offers a solution to combat current plastic waste accumulation but also opens up a wide range of applications from filtration to biomedical devices (i.e., in tissue engineering). Full article

Bio-inspired gyroid triply periodic minimum surface (TPMS) lattice structures have been the focus of research in automotive engineering because they can absorb a lot of energy and have wider plateau ranges. The main challenge is determining the optimal energy absorption capacity and accurately capturing plastic plateau areas using finite element analysis (FEA). Using nTop’s Boolean subtraction method, this study combined walled TPMS gyroid structures with a normal TPMS gyroid lattice. This made a composite TPMS gyroid lattice (CTG) with relative densities ranging from 14% to 54%. Using ideaMaker 4.2.3 (3DRaise Pro 2) software and the fused deposition modeling (FDM) Raise3D Pro 2 3D printer to print polylactic acid (PLA) bioplastics in 1.75 mm filament made it possible to slice computer-aided design (CAD) models and fabricate 36 lattice samples precisely using a layer-by-layer technique. Shimadzu 100 kN testing equipment was utilized for the mechanical compression experiments. The finite element approach validates the results of mechanical compression testing. Further, a composite CTG was examined using a field emission scanning electron microscope (FE-SEM) before and after compression testing. The composite TPMS gyroid lattice showed potential as shock absorbers for vehicles with relative densities of 33%, 38%, and 54%. The Gibson–Ashby model showed that the composite TPMS gyroid lattice deformed mainly by bending, and the size effect was seen when the relative densities were less than 15%. The lattice’s relative density had a significant impact on its ability to absorb energy. The research also explored the use of these innovative foam-like composite TPMS gyroid lattices in high-speed crash box scenarios to potentially enhance vehicle safety and performance. The structures have tremendous potential to improve vehicle safety by acting as advanced shock absorbers, which are particularly effective at higher relative densities. Full article

Biocomposites were fabricated utilizing polylactic acid (PLA) combined with native starch sourced from mountain’s yam (Dioscorea remotiflora Knuth), an underexplored tuber variety. Different starch compositions (7.5, 15.0, 22.5, and 30.0 wt.%) were blended with PLA in a batch mixer at 160 °C to produce PLA/starch biocomposites. The biocomposites were characterized by analyzing their morphology, particle size distribution, thermal, X-ray diffraction (XDR), mechanical, and dynamic mechanical (DMA) properties, water absorption behavior, and color. The results showed that the amylose content of Dioscorea remotiflora starch was 48.43 ± 1.4%, which corresponds to a high-amylose starch (>30% of amylose). Particle size analysis showed large z-average particle diameters (D_z0) of the starch granules (30.59 ± 3.44 μm). Scanning electron microscopy (SEM) images showed oval-shaped granules evenly distributed throughout the structure of the biocomposite, without observable agglomeration or damage to its structure. XDR and DMA analyses revealed an increase in the crystallinity of the biocomposites as the proportion of the starch increased. The tensile modulus (E) underwent a reduction, whereas the flexural modulus (E_flex) increased with the amount of starch incorporated. The biocomposites with the highest E_flex were those with a starch content of 22.5 wt.%, which increased by 8.7% compared to the neat PLA. The water absorption of the biocomposites demonstrated a higher uptake capacity as the starch content increased. The rate of water absorption in the biocomposites followed the principles of Fick’s Law. The novelty of this work lies in its offering an alternative for the use of high-amylose mountain’s yam starch to produce low-cost bioplastics for different applications. Full article

Bioplastic films comprising both plant- and animal-derived proteins have the potential to integrate the optimal characteristics inherent to the specific domain, which offers enormous potential to develop polymer alternatives to petroleum-based plastic. Herein, we present a facile strategy to develop hybrid films comprised of both wheat gluten and wool keratin proteins for the first time, employing a ruthenium-based photocrosslinking strategy. This approach addresses the demand for sustainable materials, reducing the environmental impact by using proteins from renewable and biodegradable sources. Gluten film was fabricated from an alcohol–water mixture soluble fraction, largely comprised of gliadin proteins. Co-crosslinking hydrolyzed low-molecular-weight keratin with gluten enhanced its hydrophilic properties and enabled the tuning of its physicochemical properties. Furthermore, the hierarchical structure of the fabricated films was studied using neutron scattering techniques, which revealed the presence of both hydrophobic and hydrophilic nanodomains, gliadin nanoclusters, and interconnected micropores in the matrix. The films exhibited a largely (>40%) β-sheet secondary structure, with diminishing gliadin aggregate intensity and increasing micropore size (from 1.2 to 2.2 µm) with an increase in keratin content. The hybrid films displayed improved molecular chain mobility, as evidenced by the decrease in the glass-transition temperature from ~179.7 °C to ~173.5 °C. Amongst the fabricated films, the G14K6 hybrid sample showed superior water uptake (6.80% after 30 days) compared to the pristine G20 sample (1.04%). The suitability of the developed system for multilayer 3D printing has also been demonstrated, with the 10-layer 3D-printed film exhibiting >92% accuracy, which has the potential for use in packaging, agricultural, and biomedical applications. Full article

Polylactic Acid (PLA) is a biodegradable polymer, but the cost of PLA is not competitive compared to polyolefins. The development of bioplastic composites by blending PLA with spent coffee grounds (SCG) and thermoplastic starch (TPS) is an effective way to reduce the cost of PLA. This study aimed to investigate and evaluate the feasibility of using SCG to develop bioplastic composite materials with a blend of PLA and TPS. Bioplastics were fabricated with various SCG contents (5, 10, 15 wt%). The physical and mechanical characteristics of the bioplastic composite decreased as the SCG content increased owing to the higher aggregation caused by SCG dust. However, the bioplastics manufactured with the addition of SCG exhibited enhanced crystallinity, resulting in enhanced thermal properties compared to the composites without SCG. The best characteristics of bioplastics, obtained with a 5% SCG addition, were as follows: water vapor transmission rate of 1276 g d/m², water vapor permeability (WVP) of 1.86256 × 10⁻⁷ g/ms Pa, Young’s modulus of 420 MPa, elongation of 2.59%, and tensile strength of 5 MPa. Based on the results obtained, it can be concluded that the addition of SCG is not recommended for improving the physical and mechanical properties of bioplastics. However, owing to its large content of organic compounds, SCG represents a promising and low-cost functional material that can be exploited in the development of various value-added products. Full article

In view of implementing green technologies for bioplastic turning polices, novel durable feedstock for Bacillus mycoides ICRI89 used for efficient polyhydroxybutyrate (PHB) generation is proposed herein. First, two food waste (FW) pretreatment methods were compared, where the ultrasonication approach for 7 min was effective in easing the following enzymatic action. After treatment with a mixture of cellulase/amylases, an impressive 25.3 ± 0.22 g/L of glucose was liberated per 50 g of FW. Furthermore, a notable 2.11 ± 0.06 g/L PHB and 3.56 ± 0.11 g/L cell dry eight (CDW) over 120 h were generated, representing a productivity percentage of 59.3 wt% using 25% FW hydrolysate. The blend of polyhydroxybutyrate/poly (methyl methacrylate) (PHB/PMMA = 1:2) possessed the most satisfactory mechanical properties. For the first time, PHB was chemically crosslinked with PMMA using dicumyl peroxide (DCP), where a concentration of 0.3 wt% had a considerable effect on increasing the mechanical stability of the blend. FTIR analysis confirmed the molecular interaction between PHB and PMMA showing a modest expansion of the C=O stretching vibration at 1725 cm⁻¹. The DCP-PHB/PMMA blend had significant thermal stability and biodegradation profiles comparable to those of the main constituent polymers. More importantly, a 3-Dimetional (3D) filament was successfully extruded with a diameter of 1.75 mm, where no blockages or air bubbles were noticed via SEM. A new PHB/PMMA “key of life” 3D model has been printed with a filling percentage of 60% and a short printing time of 19.2 min. To conclude, high-performance polymeric 3D models have been fabricated to meet the pressing demands for future applications of sustainable polymers. Full article

Starch-based bioplastics offer a promising alternative to conventional plastics. However, they exhibit certain limitations, notably in terms of mechanical strength and barrier properties. These challenges could potentially be addressed through the incorporation of nanocellulose as a reinforcing agent. In this study, we fabricated bioplastic films using a casting and blending approach, employing highly linear pure amylose (AM) in combination with cellulose nanofibers (CNF) or cellulose nanocrystals (CNC) at various ratios. This allowed for a direct comparison of CNF and CNC functionality within the AM matrix. We systematically assessed mechanical properties and water barrier characteristics, encompassing parameters such as water permeability, moisture content, swelling, solubility, crystallinity, thermal stability, transmittance, and opacity. Additionally, we investigated water vapor and oxygen permeability. Furthermore, we delved into distinctions between CNC and CNF biocomposites. Incorporation of either type of nanocellulose yielded enhancements in film properties, with CNF exerting a more pronounced positive influence compared to CNC. Particularly noteworthy were the mechanical properties, wherein CNF composite films demonstrated markedly higher tensile strength and Young’s modulus compared to their CNC counterparts. For instance, the inclusion of 1% CNF led to a substantial increase in AM tensile strength from 66.1 MPa to 144.8 MPa. Conversely, water vapor permeability exhibited a converse behavior, as the addition of 1% CNF resulted in a significant reduction of water barrier properties from 8.7 to 1.32 g mm m⁻² 24 h⁻¹kPa⁻¹. Intriguingly, CNC films displayed greater elongation at the point of rupture in comparison to CNF films. This can be attributed to the larger surface area of the CNC and the favorable interfacial interaction between AM and CNC. Notably, the introduction of nanocellulose led to reduced film opacity and improved thermal stability. In summary, nanocellulose interacted synergistically with the AM matrix, establishing a robust hydrogen-bonded network that greatly enhanced the performance of the biocomposite films. Full article

NDBs were fabricated from gum Arabic (GA) and polyvinyl alcohol (PVA) in different ratios using novel techniques (casting, dehydration, and peeling). The GA/PVA blends were cast with a novel vibration-free horizontal flow (VFHF) technique, producing membranes free of air bubble defects with a homogenous texture, smooth surface, and constant thickness. The casting process was achieved on a self-electrostatic template (SET) made of poly-(methyl methacrylate), which made peeling the final product membranes easy due to its non-stick behavior. After settling the casting of the membranous, while blind, the sheets were dried using nanometric dehydration under a mild vacuum stream using a novel stratified nano-dehydrator (SND) loaded with P₂O₅. After drying the NDB, the dry, smooth membranes were peeled easily without scratching defects. The physicochemical properties of the NDBs were investigated using FTIR, XRD, TGA, DTA, and AFM to ensure that the novel techniques did not distort the product quality. The NDBs retained their virgin characteristics, namely, their chemical functional groups (FTIR results), crystallinity index (XRD data), thermal stability (TGA and DTA), and ultrastructural features (surface roughness and permeability), as well as their microbial biodegradation ability. Adding PVA enhanced the membrane’s properties except for mass loss, whereby increasing the GA allocation in the NDB blend reduces its mass loss at elevated temperatures. The produced bioplastic membranes showed suitable mechanical properties for food packaging applications and in the pharmaceutical industry for the controlled release of drugs. In comparison to control samples, the separated bacteria and fungi destroyed the bioplastic membranes. Pseudomonas spp. and Bacillus spp. were the two main strains of isolated bacteria, and Rhizobus spp. was the main fungus. The nano-dehydration method gave the best solution for the prompt drying of water-based biopolymers free of manufacturing defects, with simple and easily acquired machinery required for the casting and peeling tasks, in addition to its wonderful biodegradation behavior when buried in wet soil. Full article

In the current system, the disposal of plastic materials causes serious environmental pollution such as the generation of carbon dioxide and destruction of the ecosystem by micro-plastics. To solve this problem, bioplastics, biomass and biodegradable plastics have been developed. As part of our research, we have developed novel bioplastics called “cell-plastics”, in which a unicellular green algal cell serves as a fundamental resource. The production of the cell-plastics would be expected to reduce environmental impact due to the usage of a natural product. Herein, to overcome the mechanical strength of cell-plastics, we used thermosetting epoxy and urethane resins containing Chlorella sp. as the green algae. We successfully fabricated thermosetting resins with a Chlorella sp. content of approximately 70 wt% or more. IR measurements revealed that the chemical structure of an epoxide or isocyanate monomer mixed with Chlorella sp. was modified, which suggests that the resins were hardened by the chemical reaction. In addition, we investigated the effect of thermosetting conditions such as temperature and compression for curing both resins. It was revealed that the Young’s moduli and tensile strengths were controlled by thermosetting temperature and compression, whereas the elongation ratios of the resins were constant at low values regardless of the conditions. Full article

Sustainability is a key factor in the development of new materials for plant pots, given the significant environmental impact of traditional plastic-based pots. Researchers have paid attention to developing biodegradable and sustainable alternatives to petroleum-based pots. In this study, two novel bioplastic formulations are developed, which incorporated soy-based by-product fractions to produce plant pots with self-fertilizing capability while also being cost-competitive. A 3D-printing process, fused filament fabrication, is used to produce plant containers from the filaments of soy-based new materials. Further, a small-scale greenhouse experiment is conducted to compare the performance of the soy-based 3D-printed bioplastic pots with pure polylactic acid (PLA) 3D-printed pots and traditional plastic pots, by growing a fruit-bearing plant (tomato) and a flowering plant (zinnia). Plant growth properties and root circling are analyzed, and the results show that the soy-based pots performed comparably to traditional plastic pots, especially in dry conditions, and also reduced root circling. While a more in-depth analysis is necessary, these initial findings suggest that using soy-based fractions and 3D-printing technology could provide a sustainable approach to developing plant pots, which could reduce the environmental impact of plastic-based containers and improve plant health. Full article

The development of biodegradable plastics and eco-friendly biomaterials derived from renewable resources is crucial for reducing environmental damage. Agro-industrial waste and rejected food can be polymerized into bioplastics, offering a sustainable solution. Bioplastics find use in various industries, including for food, cosmetics, and the biomedical sector. This research investigated the fabrication and characterization of bioplastics using three types of Honduran agro-wastes: taro, yucca, and banana. The agro-wastes were stabilized and characterized (physicochemically and thermically). Taro flour presented the highest protein content (around 4.7%) and banana flour showed the highest moisture content (around 2%). Furthermore, bioplastics were produced and characterized (mechanically and functionally). Banana bioplastics had the best mechanical properties, with a Young’s modulus around 300 MPa, while taro bioplastics had the highest water-uptake capacity (200%). In general, the results showed the potential of these Honduran agro-wastes for producing bioplastics with different characteristics that could add value to these wastes, promoting the circular economy. Full article

There has been a lot of interest in developing and producing biodegradable polymers to address the current environmental problem caused by the continued usage of synthetic polymers derived from petroleum products. Bioplastics have been identified as a possible alternative to the use of conventional plastics since they are biodegradable and/or derived from renewable resources. Additive manufacturing, also referred to as 3D printing, is a field of growing interest and can contribute towards a sustainable and circular economy. The manufacturing technology also provides a wide material selection with design flexibility increasing its usage in the manufacture of parts from bioplastics. With this material flexibility, efforts have been directed towards developing 3D printing filaments from bioplastics such as Poly (lactic acid) to substitute the common fossil- based conventional plastic filaments such as Acrylonitrile butadiene styrene. Plant biomass is now utilized in the development of biocomposite materials. A lot of literature presents work done toward improving the biodegradability of printing filaments. However, additive manufacture of biocomposites from plant biomass is faced with printing challenges such as warping, low agglomeration between layers and poor mechanical properties of the printed parts. The aim of this paper is to review the technology of 3D printing using bioplastics, study the materials that have been utilized in this technology and how challenges of working with biocomposites in additive manufacture have been addressed. Full article