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Keywords = biaxial expansion

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12 pages, 2446 KiB  
Article
Deformation-Induced Electromagnetic Reconfigurable Square Ring Kirigami Metasurfaces
by Xuanqing Fan, Zijian Pan, Yunfan Zhu, Min Li, Yunpeng Ma and Yuhang Li
Micromachines 2024, 15(12), 1493; https://doi.org/10.3390/mi15121493 - 13 Dec 2024
Cited by 2 | Viewed by 1027
Abstract
The continuous expansion of wireless communication application scenarios demands the active tuning of electromagnetic (EM) metamaterials, which is essential for their flexible adaptation to complex EM environments. However, EM reconfigurable systems based on intricate designs and smart materials often exhibit limited flexibility and [...] Read more.
The continuous expansion of wireless communication application scenarios demands the active tuning of electromagnetic (EM) metamaterials, which is essential for their flexible adaptation to complex EM environments. However, EM reconfigurable systems based on intricate designs and smart materials often exhibit limited flexibility and incur high manufacturing costs. Inspired by mechanical metastructures capable of switching between multistable configurations under repeated deformation, we propose a planar kirigami frequency selective surface (FSS) that enables mechanical control of its resonant frequency. This FSS is composed of periodically arranged copper square-ring resonators embedded in a kirigami-structured ecoflex substrate. Through simple tensile deformation, the shapes and positions of the square-ring resonators on the kirigami substrate are altered, resulting in changes to the coupling between capacitance and inductance, thereby achieving active tuning. Combining EM finite element simulations and transmittance measurements, we demonstrate that biaxial mechanical stretching allows for continuous adjustment of the FSS resonant frequency and −10 dB bandwidth. Additionally, the FSS exhibits excellent polarization and incident angle stability. Structural parameterization of the square-ring kirigami FSS was conducted to elucidate the deformation–electromagnetic coupling mechanism underlying the active tuning. These insights provide a foundation for guiding the application of square-ring kirigami FSS in various practical engineering domains. Full article
(This article belongs to the Special Issue Metamaterials for Sensing Applications)
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10 pages, 3599 KiB  
Article
Temperature-Dependent Residual Stresses and Thermal Expansion Coefficient of VO2 Thin Films
by Chuen-Lin Tien, Chun-Yu Chiang, Ching-Chiun Wang and Shih-Chin Lin
Inventions 2024, 9(3), 61; https://doi.org/10.3390/inventions9030061 - 18 May 2024
Cited by 2 | Viewed by 3371
Abstract
This study aims to investigate the thermomechanical properties of vanadium dioxide (VO2) thin films. A VO2 thin film was simultaneously deposited on B270 and H-K9L glass substrates by electron-beam evaporation with ion-assisted deposition. Based on optical interferometric methods, the thermal–mechanical [...] Read more.
This study aims to investigate the thermomechanical properties of vanadium dioxide (VO2) thin films. A VO2 thin film was simultaneously deposited on B270 and H-K9L glass substrates by electron-beam evaporation with ion-assisted deposition. Based on optical interferometric methods, the thermal–mechanical behavior of and thermal stresses in VO2 films can be determined. An improved Twyman–Green interferometer was used to measure the temperature-dependent residual stress variations of VO2 thin films at different temperatures. This study found that the substrate has a great impact on thermal stress, which is mainly caused by the mismatch in the coefficient of thermal expansion (CTE) of the film and the substrate. By using the dual-substrate method, thermal stresses in VO2 thin films from room temperature to 120 °C can be evaluated. The thermal expansion coefficient is 3.21 × 10−5 °C−1, and the biaxial modulus is 517 GPa. Full article
(This article belongs to the Special Issue Thermodynamic and Technical Analysis for Sustainability (Volume 3))
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7 pages, 1460 KiB  
Proceeding Paper
Power-Yeoh: A Yeoh-Type Hyperelastic Model with Invariant I2 for Rubber-like Materials
by Subraya Krishna Bhat and Keerthan A.
Eng. Proc. 2023, 59(1), 104; https://doi.org/10.3390/engproc2023059104 - 21 Dec 2023
Cited by 2 | Viewed by 2305
Abstract
Rubber-based materials play an important role in various engineering and healthcare applications. Numerous hyperelastic models have been proposed in the long line of literature to model these nonlinear elastic materials. Due to the need to balance simplicity with accuracy, purely invariant I1 [...] Read more.
Rubber-based materials play an important role in various engineering and healthcare applications. Numerous hyperelastic models have been proposed in the long line of literature to model these nonlinear elastic materials. Due to the need to balance simplicity with accuracy, purely invariant I1-based models have been proposed, which possess certain limitations with respect to the accurate description of their mechanical behaviors. In this paper, we improve the Yeoh model, a classical and popular I1-based hyperelastic model with high versatility. The Yeoh model is modified by adding a generalized power-law type term. The model’s capabilities are analyzed under homogeneous deformation modes, such as uniaxial tensile, biaxial tensile and pure shear loading conditions. Experimental data pertaining to rubber-based materials are applied to the proposed hyperelastic model. Also, the interesting phenomenon of thin balloon expansion is investigated by applying the model to relevant experimental data on elastomeric balloons available in the literature. A genetic algorithm-based least squares optimization routine is carried out to determine the material constants while applying the reported experimental data. The results of curve fitting to experimental data pertaining to rubber-based materials showed the capability of the model to describe such multiaxial loading responses with acceptable accuracy (R2 ≥ 0.95). The model also showed the capability to describe both the limit-point instability and the strain stiffening in thin rubber balloons, demonstrating its versatility and suitability for modeling rubber-like materials under various applications. The model’s performance can be further extended in the future by coupling terms related to anisotropy, compressibility, damage, etc., according to requirements. Full article
(This article belongs to the Proceedings of Eng. Proc., 2023, RAiSE-2023)
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17 pages, 23566 KiB  
Article
Mechanical Behavior and Crack Evolution of Goaf Surrounding Rock with Different Roof-Contacted Filling Rates
by Jie Wang, Kaifei Huang, Jianxin Fu and Weidong Song
Materials 2023, 16(12), 4435; https://doi.org/10.3390/ma16124435 - 16 Jun 2023
Cited by 4 | Viewed by 1304
Abstract
The goaf formed by mining is filled and treated, which greatly improves the safety and stability of the surrounding rock. During the filling process, the roof-contacted filling rates (RCFR) of goaf were closely related to the stability control of the surrounding rock. The [...] Read more.
The goaf formed by mining is filled and treated, which greatly improves the safety and stability of the surrounding rock. During the filling process, the roof-contacted filling rates (RCFR) of goaf were closely related to the stability control of the surrounding rock. The influence of the roof-contacted filling rate on the mechanical characteristics and crack propagation of the goaf surrounding rock (GSR) has been studied. Biaxial compression experiments and numerical simulation experiments were conducted on samples under different operating conditions. The results were as follows: (1) The peak stress, peak strain, and elastic modulus of the GSR are closely related to the RCFR and the goaf size; they increase with the increase of the RCFR, and decrease with the increase of the goaf size; (2) In the initial loading stage, a small number of cracks are generated, and the acoustic emission ringing count increases slowly. The mid-loading stage is the crack initiation and rapid expansion, and the cumulative ring count curve shows a “stepwise” growth. In the later loading stage, cracks continue to propagate and form macroscopic fractures, but the number of rings significantly decreases; (3) Shear cracks are prone to occur in the rock part of the GSR; tensile cracks are prone to occur in the backfill; and the crack propagation speed in the rock is faster than in the backfill. Stress concentration is the direct cause of GSR failure. The maximum concentrated stress of rock mass and backfill is 1~2.5 times and 0.17~0.7 times of the peak stress of the GSR, respectively. Full article
(This article belongs to the Special Issue Mechanical and Modeling of Composite Materials)
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17 pages, 4646 KiB  
Article
Development and Characterization of Novel Anisotropic Skin Graft Simulants
by Vivek Gupta, Rohan Singla and Arnab Chanda
Dermato 2023, 3(2), 114-130; https://doi.org/10.3390/dermato3020010 - 10 May 2023
Cited by 1 | Viewed by 3140
Abstract
Split-thickness skin grafting is a well-known procedure for the treatment of small- and medium-sized burns. However, its effectiveness has been reported to be limited in the case of large and severe burns due to much lower real expansion offered by the grafts than [...] Read more.
Split-thickness skin grafting is a well-known procedure for the treatment of small- and medium-sized burns. However, its effectiveness has been reported to be limited in the case of large and severe burns due to much lower real expansion offered by the grafts than the claimed expansion by graft mesh manufacturers. Recent computational studies have indicated that the collagen fiber orientation within the skin layers have a significant effect on the skin graft expansion. In this study, biofidelic anisotropic synthetic skin with one and two layers and all possible fiber orientations were developed, and incision patterns used in traditional graft meshing techniques were projected to fabricate novel synthetic skin grafts with a theoretical meshing ratio of 3:1. A biaxial tensile testing device was designed to simulate skin graft stretching in clinical settings, and a wide range of synthetic skin graft variants were mechanically tested. The measured quantities included induced nonlinear stress–strain, void area, and meshing ratio. In addition, the stress–strain responses were characterized using nonlinear hyperelastic models. The key observations include the generation of higher induced stresses in two-layer grafts. In the one-layer graft models, a 15° fiber orientation produced the highest expansion at a minimal stress value of 0.21 MPa. In the two-layer graft models, the 45°–15° fiber orientation generated the maximum expansion with minimum stress. A range of such findings were analyzed to determine the graft orientations that may allow enhanced expansion without generating much stress. This information would be indispensable not only for understanding the expansion potential of skin grafts, but also for further research and the development of skin grafts with enhanced expansion for severe burn injury treatment. Full article
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13 pages, 3363 KiB  
Article
High Expansion Auxetic Skin Graft Simulants for Severe Burn Injury Mitigation
by Vivek Gupta, Gurpreet Singh and Arnab Chanda
Eur. Burn J. 2023, 4(1), 108-120; https://doi.org/10.3390/ebj4010011 - 11 Mar 2023
Cited by 6 | Viewed by 2692
Abstract
Burn injuries are commonly treated with split-thickness skin grafting. However, low expansions offered by spilt-thickness skin grafting inhibit the treatment of large and severe burn injuries when limited donor skin is available. To overcome this gap, in this work, it was attempted to [...] Read more.
Burn injuries are commonly treated with split-thickness skin grafting. However, low expansions offered by spilt-thickness skin grafting inhibit the treatment of large and severe burn injuries when limited donor skin is available. To overcome this gap, in this work, it was attempted to study the expansion potential of skin grafts with novel auxetic incisions with rotating rectangle (RR), honeycomb (HC), alternating slit (AS), H-shaped (HS), Y-shaped (YS), and I-shaped (IS) unit cells, through development of skin graft simulants. Clinically relevant biaxial load testing was conducted to estimate the stress–strain response, void area, and meshing ratio. Moreover, hyperelastic constitutive models were employed to characterize the non-linear biomechanical behavior of the skin graft simulants. The maximum void area increase was observed in the HS skin graft simulant, indicating low skin cover. Overall, the IS auxetic skin graft design exhibited meshing ratio higher than traditional grafts (>3:1), low void area and stresses, which can be beneficial for large skin cover and burn wound healing. With further optimization and clinical tests, the auxetic skin graft designs may find a place with the graft manufacturers for fabrication of grafts with better surgical outcomes for severe burn injuries. Full article
(This article belongs to the Special Issue Epidermal and Dermal Skin Substitutes in Burn Care)
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18 pages, 5677 KiB  
Article
Structural, Surface and Optical Studies of m- and c-Face AlN Crystals Grown by Physical Vapor Transport Method
by Shuping Zhang, Hong Yang, Lianshan Wang, Hongjuan Cheng, Haixia Lu, Yanlian Yang, Lingyu Wan, Gu Xu, Zhe Chuan Feng, Benjamin Klein, Ian T. Ferguson and Wenhong Sun
Materials 2023, 16(5), 1925; https://doi.org/10.3390/ma16051925 - 25 Feb 2023
Cited by 8 | Viewed by 2915
Abstract
Bulk aluminum nitride (AlN) crystals with different polarities were grown by physical vapor transport (PVT). The structural, surface, and optical properties of m-plane and c-plane AlN crystals were comparatively studied by using high-resolution X-ray diffraction (HR-XRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. [...] Read more.
Bulk aluminum nitride (AlN) crystals with different polarities were grown by physical vapor transport (PVT). The structural, surface, and optical properties of m-plane and c-plane AlN crystals were comparatively studied by using high-resolution X-ray diffraction (HR-XRD), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Temperature-dependent Raman measurements showed that the Raman shift and the full width at half maximum (FWHM) of the E2 (high) phonon mode of the m-plane AlN crystal were larger than those of the c-plane AlN crystal, which would be correlated with the residual stress and defects in the AlN samples, respectively. Moreover, the phonon lifetime of the Raman-active modes largely decayed and its line width gradually broadened with the increase in temperature. The phonon lifetime of the Raman TO-phonon mode was changed less than that of the LO-phonon mode with temperature in the two crystals. It should be noted that the influence of inhomogeneous impurity phonon scattering on the phonon lifetime and the contribution to the Raman shift came from thermal expansion at a higher temperature. In addition, the trend of stress with increasing 1000/temperature was similar for the two AlN samples. As the temperature increased from 80 K to ~870 K, there was a temperature at which the biaxial stress of the samples transformed from compressive to tensile stress, while their certain temperature was different. Full article
(This article belongs to the Special Issue Semiconductor Optoelectronic Materials and Devices)
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12 pages, 45096 KiB  
Article
Physicochemical Properties of UV-Irradiated, Biaxially Oriented PLA Tubular Scaffolds
by Pooja Bhati, Alok Srivastava, Ramya Ahuja, Pankaj Chauhan, Priya Vashisth and Naresh Bhatnagar
Polymers 2023, 15(5), 1097; https://doi.org/10.3390/polym15051097 - 22 Feb 2023
Cited by 8 | Viewed by 2370
Abstract
PLA and its blends are the most extensively used materials for various biomedical applications such as scaffolds, implants, and other medical devices. The most extensively used method for tubular scaffold fabrication is by using the extrusion process. However, PLA scaffolds show limitations such [...] Read more.
PLA and its blends are the most extensively used materials for various biomedical applications such as scaffolds, implants, and other medical devices. The most extensively used method for tubular scaffold fabrication is by using the extrusion process. However, PLA scaffolds show limitations such as low mechanical strength as compared to metallic scaffolds and inferior bioactivities, limiting their clinical application. Thus, in order to improve the mechanical properties of tubular scaffolds, they were biaxially expanded, wherein the bioactivity can be improved by surface modifications using UV treatment. However, detailed studies are needed to study the effect of UV irradiation on the surface properties of biaxially expanded scaffolds. In this work, tubular scaffolds were fabricated using a novel single-step biaxial expansion process, and the surface properties of the tubular scaffolds after different durations of UV irradiation were evaluated. The results show that changes in the surface wettability of scaffolds were observed after 2 min of UV exposure, and wettability increased with the increased duration of UV exposure. FTIR and XPS results were in conjunction and showed the formation of oxygen-rich functional groups with the increased UV irradiation of the surface. AFM showed increased surface roughness with the increase in UV duration. However, it was observed that scaffold crystallinity first increased and then decreased with the UV exposure. This study provides a new and detailed insight into the surface modification of the PLA scaffolds using UV exposure. Full article
(This article belongs to the Topic Surface Engineered Materials)
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11 pages, 1903 KiB  
Article
Photo-Ordering and Deformation in Azobenzene-Containing Polymer Networks under Irradiation with Elliptically Polarized Light
by Vladimir Toshchevikov and Marina Saphiannikova
Processes 2023, 11(1), 129; https://doi.org/10.3390/pr11010129 - 1 Jan 2023
Cited by 5 | Viewed by 2191
Abstract
Azobenzene-containing polymers (azo-polymers) have been a subject of extensive investigations during the last two and half decades, due to their remarkable ability to undergo pronounced alignment and deformation under irradiation with light. The molecular ordering and deformation in azo-polymers of various structures under [...] Read more.
Azobenzene-containing polymers (azo-polymers) have been a subject of extensive investigations during the last two and half decades, due to their remarkable ability to undergo pronounced alignment and deformation under irradiation with light. The molecular ordering and deformation in azo-polymers of various structures under irradiation with linearly polarized light was described in a series of theoretical works, based on the effect of the reorientation of azobenzene moieties due to the anisotropic character of the photoisomerization processes. In the present study, we generalize the previous orientation approach to describe the photo-alignment and deformation of azo-polymer networks under irradiation with elliptically polarized light. We demonstrate that, in general, the light-induced ordering and deformation have a biaxial symmetry defined by the polarization ellipse. Azobenzene chromophores have a tendency to align along the direction of light propagation, the orientation in the other two directions being dependent of the aspect ratio of the polarization ellipse. This causes deformation of azo-polymer networks along the direction of light propagation, the sign of which (expansion/contraction) is defined by a chemical structure of network strands. Theoretical results are in agreement with experiments and have a practical importance to predict the photo-mechanical response of azo-polymers depending on their structure and on the polarization of light. Full article
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22 pages, 2935 KiB  
Article
Modeling Deformation and Fracture of Boron-Based Ceramics with Nonuniform Grain and Phase Boundaries and Thermal-Residual Stress
by John D. Clayton
Solids 2022, 3(4), 643-664; https://doi.org/10.3390/solids3040040 - 16 Nov 2022
Cited by 4 | Viewed by 2787
Abstract
A phase field framework of elasticity, inelasticity, and fracture mechanics is invoked to study the behavior of ceramic materials. Mechanisms addressed by phase field theory include deformation twinning, dislocation slip, amorphization, and anisotropic cleavage fracture. Failure along grain and phase boundaries is resolved [...] Read more.
A phase field framework of elasticity, inelasticity, and fracture mechanics is invoked to study the behavior of ceramic materials. Mechanisms addressed by phase field theory include deformation twinning, dislocation slip, amorphization, and anisotropic cleavage fracture. Failure along grain and phase boundaries is resolved explicitly, whereWeibull statistics are used to characterize the surface energies of such boundaries. Residual stress incurred by mismatching coefficients of thermal expansion among phases is included. Polycrystalline materials of interest are the ultra-hard ceramics boron carbide (B4C) and boron carbide-titanium diboride (B4C-TiB2), the latter a dual-phase composite. Recent advancements in processing technology enable the production of these materials via spark-plasma sintering (SPS) at nearly full theoretical density. Numerical simulations invoking biaxial loading (e.g., pure shear) demonstrate how properties and mechanisms at the scale of the microstructure influence overall strength and ductility. In agreement with experimental inferences, simulations show that plasticity is more prevalent in the TiB2 phase of the composite and reduces the tendency for transgranular fracture. The composite demonstrates greater overall strength and ductility than monolithic B4C in both simulations and experiments. Toughening of the more brittle B4C phase from residual stress, in addition to crack mitigation from the stronger and more ductile TiB2 phase are deemed advantageous attributes of the composite. Full article
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19 pages, 9195 KiB  
Article
Seismicity and Stress State in the Ryukyu Islands Subduction Zone
by Zhuojuan Xie, Enhui Wang and Yuejun Lyu
Sustainability 2022, 14(22), 15146; https://doi.org/10.3390/su142215146 - 15 Nov 2022
Cited by 2 | Viewed by 3651
Abstract
Based on the newly compiled and mostly complete unified earthquake catalogue for China’s seas and adjacent areas, further information was obtained about the structural shape and dip angle of the Benioff zone in the Ryukyu Islands subduction zone during the different subduction stages. [...] Read more.
Based on the newly compiled and mostly complete unified earthquake catalogue for China’s seas and adjacent areas, further information was obtained about the structural shape and dip angle of the Benioff zone in the Ryukyu Islands subduction zone during the different subduction stages. In addition, using the damped regional stress tensor inversion method, we were able to investigate the complex stress field characteristics and the dynamic significance of the shallow and intermediate earthquakes in the Ryukyu Islands subduction zone. The results show that the tectonic stress field of the Ryukyu Islands subduction zone was extensional along the subduction direction in the northern area of the Tokara Strait and was compressional along the subduction direction in the southern area of the Tokara Strait. The R value of the shallow stress field of the Okinawa Trough was low, and the σ3 was stable in the NNW direction with a small dip angle (>30°). The type of stress field in the shallow part of the Okinawa Trough transitioned from strike-slip type to normal fault type from north to south, reflecting the difference in the degree of development of the trough, and the southern segment of the trough began to transform into the expansion stage. The northeastern portion of the study area and southeast Taiwan constituted the high R value (0.68–0.87) region where the σ2 had tensile components. The stress state was biaxial tension–uniaxial compression, and the principal compressive stress was determined to be in the SEE direction with a large dip angle (>30°). The σ1 in northeast Taiwan exhibited a nearly vertical (>60°) plunge, while the σ2 and σ3 were nearly horizontal. The σ2 was thrust in the ENE–WSW direction, and the σ3 was extended in the NNW direction. Through this research, a greater understanding has been gained of the seismicity characteristics and shape of the Ryukyu Islands subduction zone. Supplementary research has also been completed on the focal mechanism solution and stress field of the Ryukyu Islands subduction zone. Finally, this research is important for earthquake hazard analysis and earthquake engineering safety evaluation in this area. Full article
(This article belongs to the Special Issue Exploration of Marine Geological Resources and Geological Technology)
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12 pages, 4291 KiB  
Data Descriptor
Dataset on Force Myography for Human–Robot Interactions
by Umme Zakia and Carlo Menon
Data 2022, 7(11), 154; https://doi.org/10.3390/data7110154 - 8 Nov 2022
Cited by 5 | Viewed by 3150
Abstract
Force myography (FMG) is a contemporary, non-invasive, wearable technology that can read the underlying muscle volumetric changes during muscle contractions and expansions. The FMG technique can be used in recognizing human applied hand forces during physical human robot interactions (pHRI) via data-driven models. [...] Read more.
Force myography (FMG) is a contemporary, non-invasive, wearable technology that can read the underlying muscle volumetric changes during muscle contractions and expansions. The FMG technique can be used in recognizing human applied hand forces during physical human robot interactions (pHRI) via data-driven models. Several FMG-based pHRI studies were conducted in 1D, 2D and 3D during dynamic interactions between a human participant and a robot to realize human applied forces in intended directions during certain tasks. Raw FMG signals were collected via 16-channel (forearm) and 32-channel (forearm and upper arm) FMG bands while interacting with a biaxial stage (linear robot) and a serial manipulator (Kuka robot). In this paper, we present the datasets and their structures, the pHRI environments, and the collaborative tasks performed during the studies. We believe these datasets can be useful in future studies on FMG biosignal-based pHRI control design. Full article
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18 pages, 10088 KiB  
Article
Mechanical Behavior and Fracture Characteristics of Rock with Prefabricated Crack under Different Triaxial Stress Conditions
by Zhaolin Li, Lianguo Wang and Wenshuai Li
Minerals 2022, 12(6), 673; https://doi.org/10.3390/min12060673 - 27 May 2022
Cited by 15 | Viewed by 3674
Abstract
In this study, the compression failure test of rock with prefabricated fractures under different true triaxial conditions is carried out by using the true triaxial electro-hydraulic servo test system. The traditional large number of fracture laws with prefabricated fissures are merged and attributed [...] Read more.
In this study, the compression failure test of rock with prefabricated fractures under different true triaxial conditions is carried out by using the true triaxial electro-hydraulic servo test system. The traditional large number of fracture laws with prefabricated fissures are merged and attributed to the induction of intermediate principal stress. The test results show that the direction of σ2 has a significant effect on the deformation characteristics of the prefabricated fractured rock. The internal crack expansion direction is more random and the crack distribution is more extensive and complex under uniaxial and conventional triaxial conditions. Under biaxial and true triaxial conditions, the crack propagation direction is clearly along the σ2 direction. This shows that the development process of internal cracks in rocks tend to the direction of σ2. Further, the failure mechanism of rock with prefabricated cracks is analyzed based on theory. It is found that the intermediate principal stress direction plays a very important role in inducing the direction of rock crack propagation. According to the unified idea, the fracture analysis of fractured rock is summed up as true triaxial theory, and the results are consistent with the experimental results. This provides a new perspective for the study of rock fracture mechanics, and provides an important basis for the analysis of surrounding rock fracture mechanism of underground engineering. Full article
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18 pages, 4775 KiB  
Article
Tube Expansion by Single Point Incremental Forming: An Experimental and Numerical Investigation
by Carlos Suntaxi, Gabriel Centeno, M. Beatriz Silva, Carpóforo Vallellano and Paulo A. F. Martins
Metals 2021, 11(9), 1481; https://doi.org/10.3390/met11091481 - 17 Sep 2021
Cited by 6 | Viewed by 2595
Abstract
In this paper, we revisit the formability of tube expansion by single point incremental forming to account for the material strain hardening and the non-proportional loading paths that were not taken into consideration in a previously published analytical model of the process built [...] Read more.
In this paper, we revisit the formability of tube expansion by single point incremental forming to account for the material strain hardening and the non-proportional loading paths that were not taken into consideration in a previously published analytical model of the process built upon a rigid perfectly plastic material. The objective is to provide a new insight on the reason why the critical strains at failure of tube expansion by single point incremental forming are far superior to those of conventional tube expansion by rigid tapered conical punches. For this purpose, we replaced the stress triaxiality ratio that is responsible for the accumulation of damage and cracking by tension in monotonic, proportional loading paths, by integral forms of the stress triaxiality ratio that are more adequate for the non-proportional paths resulting from the loading and unloading cycles of incremental tube expansion. Experimental and numerical simulation results plotted in the effective strain vs. stress triaxiality space confirm the validity of the new damage accumulation approach for handling the non-proportional loading paths that oscillate cyclically from shearing to biaxial stretching, as the single point hemispherical tool approaches, contacts and moves away from a specific location of the incrementally expanded tube surface. Full article
(This article belongs to the Special Issue Tube and Sheet Metal Forming Processes and Applications)
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37 pages, 16182 KiB  
Article
A Comparative Evaluation of Third-Generation Advanced High-Strength Steels for Automotive Forming and Crash Applications
by Jacqueline Noder, Jon Edward Gutierrez, Amir Zhumagulov, James Dykeman, Hesham Ezzat and Clifford Butcher
Materials 2021, 14(17), 4970; https://doi.org/10.3390/ma14174970 - 31 Aug 2021
Cited by 18 | Viewed by 4267
Abstract
While the third generation of advanced high-strength steels (3rd Gen AHSS) have increasingly gained attention for automotive lightweighting, it remains unclear to what extent the developed methodologies for the conventional dual-phase (DP) steels are applicable to this new class of steels. The present [...] Read more.
While the third generation of advanced high-strength steels (3rd Gen AHSS) have increasingly gained attention for automotive lightweighting, it remains unclear to what extent the developed methodologies for the conventional dual-phase (DP) steels are applicable to this new class of steels. The present paper provides a comprehensive study on the constitutive, formability, tribology, and fracture behavior of three commercial 3rd Gen AHSS with an ultimate strength level ranging from 980 to 1180 MPa which are contrasted with two DP steels of the same strength levels and the 590R AHSS. The hardening response to large strain levels was determined experimentally using tensile and shear tests and then evaluated in 3D simulations of tensile tests. In general, the strain rate sensitivity of the two 3rd Gen 1180 AHSS was significantly different as one grade exhibited larger transformation-induced behavior. The in-plane formability of the three 1180 MPa steels was similar but with a stark contrast in the local formability whereas the opposite trend was observed for the 3rd Gen 980 and the DP980 steel. The forming limit curves could be accurately predicted using the experimentally measured hardening behavior and the deterministic modified Bressan–Williams through-thickness shear model or the linearized Modified Maximum Force Criterion. The resistance to sliding of the three 3rd Gen AHSS in the Twist Compression Test revealed a comparable coefficient of friction to the 590R except for the electro-galvanized 3rd Gen 1180 V1. An efficient experimental approach to fracture characterization for AHSS was developed that exploits tool contact and bending to obtain fracture strains on the surface of the specimen by suppressing necking. Miniature conical hole expansion, biaxial punch tests, and the VDA 238-100 bend test were performed to construct stress-state dependent fracture loci for use in forming and crash simulations. It is demonstrated that, the 3rd Gen 1180 V2 can potentially replace the DP980 steel in terms of both the global and local formability. Full article
(This article belongs to the Special Issue Modelling of Damage and Fracture in Materials and Structures)
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