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Keywords = battery health management

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51 pages, 4099 KiB  
Review
Artificial Intelligence and Digital Twin Technologies for Intelligent Lithium-Ion Battery Management Systems: A Comprehensive Review of State Estimation, Lifecycle Optimization, and Cloud-Edge Integration
by Seyed Saeed Madani, Yasmin Shabeer, Michael Fowler, Satyam Panchal, Hicham Chaoui, Saad Mekhilef, Shi Xue Dou and Khay See
Batteries 2025, 11(8), 298; https://doi.org/10.3390/batteries11080298 - 5 Aug 2025
Abstract
The rapid growth of electric vehicles (EVs) and new energy systems has put lithium-ion batteries at the center of the clean energy change. Nevertheless, to achieve the best battery performance, safety, and sustainability in many changing circumstances, major innovations are needed in Battery [...] Read more.
The rapid growth of electric vehicles (EVs) and new energy systems has put lithium-ion batteries at the center of the clean energy change. Nevertheless, to achieve the best battery performance, safety, and sustainability in many changing circumstances, major innovations are needed in Battery Management Systems (BMS). This review paper explores how artificial intelligence (AI) and digital twin (DT) technologies can be integrated to enable the intelligent BMS of the future. It investigates how powerful data approaches such as deep learning, ensembles, and models that rely on physics improve the accuracy of predicting state of charge (SOC), state of health (SOH), and remaining useful life (RUL). Additionally, the paper reviews progress in AI features for cooling, fast charging, fault detection, and intelligible AI models. Working together, cloud and edge computing technology with DTs means better diagnostics, predictive support, and improved management for any use of EVs, stored energy, and recycling. The review underlines recent successes in AI-driven material research, renewable battery production, and plans for used systems, along with new problems in cybersecurity, combining data and mass rollout. We spotlight important research themes, existing problems, and future drawbacks following careful analysis of different up-to-date approaches and systems. Uniting physical modeling with AI-based analytics on cloud-edge-DT platforms supports the development of tough, intelligent, and ecologically responsible batteries that line up with future mobility and wider use of renewable energy. Full article
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30 pages, 2537 KiB  
Review
The State of Health Estimation of Lithium-Ion Batteries: A Review of Health Indicators, Estimation Methods, Development Trends and Challenges
by Kang Tang, Bingbing Luo, Dian Chen, Chengshuo Wang, Long Chen, Feiliang Li, Yuan Cao and Chunsheng Wang
World Electr. Veh. J. 2025, 16(8), 429; https://doi.org/10.3390/wevj16080429 - 1 Aug 2025
Viewed by 298
Abstract
The estimation of the state of health (SOH) of lithium-ion batteries is a critical technology for enhancing battery lifespan and safety. When estimating SOH, it is essential to select representative features, commonly referred to as health indicators (HIs). Most existing studies primarily focus [...] Read more.
The estimation of the state of health (SOH) of lithium-ion batteries is a critical technology for enhancing battery lifespan and safety. When estimating SOH, it is essential to select representative features, commonly referred to as health indicators (HIs). Most existing studies primarily focus on HIs related to capacity degradation and internal resistance increase. However, due to the complexity of lithium-ion battery degradation mechanisms, the relationships between these mechanisms and health indicators remain insufficiently explored. This paper provides a comprehensive review of core methodologies for SOH estimation, with a particular emphasis on the classification and extraction of health indicators, direct measurement techniques, model-based and data-driven SOH estimation approaches, and emerging trends in battery management system applications. The findings indicate that capacity, internal resistance, and temperature-related indicators significantly impact SOH estimation accuracy, while machine learning models demonstrate advantages in multi-source data fusion. Future research should further explore composite health indicators and aging mechanisms of novel battery materials, and improve the interpretability of predictive models. This study offers theoretical support for the intelligent management and lifespan optimization of lithium-ion batteries. Full article
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21 pages, 1573 KiB  
Review
A Novel Real-Time Battery State Estimation Using Data-Driven Prognostics and Health Management
by Juliano Pimentel, Alistair A. McEwan and Hong Qing Yu
Appl. Sci. 2025, 15(15), 8538; https://doi.org/10.3390/app15158538 - 31 Jul 2025
Viewed by 141
Abstract
This paper presents a novel data-driven framework for real-time State of Charge (SOC) estimation in lithium-ion battery systems using a data-driven Prognostics and Health Management (PHM) approach. The method leverages an optimized bidirectional Long Short-Term Memory (Bi-LSTM) network, trained with enhanced datasets filtered [...] Read more.
This paper presents a novel data-driven framework for real-time State of Charge (SOC) estimation in lithium-ion battery systems using a data-driven Prognostics and Health Management (PHM) approach. The method leverages an optimized bidirectional Long Short-Term Memory (Bi-LSTM) network, trained with enhanced datasets filtered via exponentially weighted moving averages (EWMAs) and refined through SHAP-based feature attribution. Compared against a Extended Kalman Filter (EKF) and Unscented Kalman Filter (UKF) across ten diverse drive cycles, the proposed model consistently achieved superior performance, with mean absolute errors (MAEs) as low as 0.40%, outperforming EKF (0.66%) and UKF (1.36%). The Bi-LSTM model also demonstrated higher R2 values (up to 0.9999) and narrower 95% confidence intervals, confirming its precision and robustness. Real-time implementation on embedded platforms yielded inference times of 1.3–2.2 s, validating its deployability for edge applications. The framework’s model-free nature makes it adaptable to other nonlinear, time-dependent systems beyond battery SOC estimation. Full article
(This article belongs to the Special Issue Design and Applications of Real-Time Embedded Systems)
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16 pages, 3383 KiB  
Article
Thermal and Electrical Design Considerations for a Flexible Energy Storage System Utilizing Second-Life Electric Vehicle Batteries
by Rouven Christen, Simon Nigsch, Clemens Mathis and Martin Stöck
Batteries 2025, 11(8), 287; https://doi.org/10.3390/batteries11080287 - 26 Jul 2025
Viewed by 313
Abstract
The transition to electric mobility has significantly increased the demand for lithium-ion batteries, raising concerns about their end-of-life management. Therefore, this study presents the design, development and first implementation steps of a stationary energy storage system utilizing second-life electric vehicle (EV) batteries. These [...] Read more.
The transition to electric mobility has significantly increased the demand for lithium-ion batteries, raising concerns about their end-of-life management. Therefore, this study presents the design, development and first implementation steps of a stationary energy storage system utilizing second-life electric vehicle (EV) batteries. These batteries, no longer suitable for traction applications due to a reduced state of health (SoH) below 80%, retain sufficient capacity for less demanding stationary applications. The proposed system is designed to be flexible and scalable, serving both research and commercial purposes. Key challenges include heterogeneous battery characteristics, safety considerations due to increased internal resistance and battery aging, and the need for flexible power electronics. An optimized dual active bridge (DAB) converter topology is introduced to connect several batteries in parallel and to ensure efficient bidirectional power flow over a wide voltage range. A first prototype, rated at 50 kW, has been built and tested in the laboratory. This study contributes to sustainable energy storage solutions by extending battery life cycles, reducing waste, and promoting economic viability for industrial partners. Full article
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23 pages, 13580 KiB  
Article
Enabling Smart Grid Resilience with Deep Learning-Based Battery Health Prediction in EV Fleets
by Muhammed Cavus and Margaret Bell
Batteries 2025, 11(8), 283; https://doi.org/10.3390/batteries11080283 - 24 Jul 2025
Viewed by 294
Abstract
The widespread integration of electric vehicles (EVs) into smart grid infrastructures necessitates intelligent and robust battery health diagnostics to ensure system resilience and performance longevity. While numerous studies have addressed the estimation of State of Health (SOH) and the prediction of remaining useful [...] Read more.
The widespread integration of electric vehicles (EVs) into smart grid infrastructures necessitates intelligent and robust battery health diagnostics to ensure system resilience and performance longevity. While numerous studies have addressed the estimation of State of Health (SOH) and the prediction of remaining useful life (RUL) using machine and deep learning, most existing models fail to capture both short-term degradation trends and long-range contextual dependencies jointly. In this study, we introduce V2G-HealthNet, a novel hybrid deep learning framework that uniquely combines Long Short-Term Memory (LSTM) networks with Transformer-based attention mechanisms to model battery degradation under dynamic vehicle-to-grid (V2G) scenarios. Unlike prior approaches that treat SOH estimation in isolation, our method directly links health prediction to operational decisions by enabling SOH-informed adaptive load scheduling and predictive maintenance across EV fleets. Trained on over 3400 proxy charge-discharge cycles derived from 1 million telemetry samples, V2G-HealthNet achieved state-of-the-art performance (SOH RMSE: 0.015, MAE: 0.012, R2: 0.97), outperforming leading baselines including XGBoost and Random Forest. For RUL prediction, the model maintained an MAE of 0.42 cycles over a five-cycle horizon. Importantly, deployment simulations revealed that V2G-HealthNet triggered maintenance alerts at least three cycles ahead of critical degradation thresholds and redistributed high-load tasks away from ageing batteries—capabilities not demonstrated in previous works. These findings establish V2G-HealthNet as a deployable, health-aware control layer for smart city electrification strategies. Full article
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21 pages, 3722 KiB  
Article
State of Health Estimation for Lithium-Ion Batteries Based on TCN-RVM
by Yu Zhao, Yonghong Xu, Yidi Wei, Liang Tong, Yiyang Li, Minghui Gong, Hongguang Zhang, Baoying Peng and Yinlian Yan
Appl. Sci. 2025, 15(15), 8213; https://doi.org/10.3390/app15158213 - 23 Jul 2025
Viewed by 269
Abstract
A State of Health (SOH) estimation of lithium-ion batteries is a core function of battery management systems, directly affecting the safe operation, lifetime prediction, and economic efficiency of batteries. However, existing methods still face challenges in balancing feature robustness and model generalization ability; [...] Read more.
A State of Health (SOH) estimation of lithium-ion batteries is a core function of battery management systems, directly affecting the safe operation, lifetime prediction, and economic efficiency of batteries. However, existing methods still face challenges in balancing feature robustness and model generalization ability; for instance, some studies rely on features whose physical correlation with SOH lacks strict verification, or the models struggle to simultaneously capture the temporal dynamics of health factors and nonlinear mapping relationships. To address this, this paper proposes an SOH estimation method based on incremental capacity (IC) curves and a Temporal Convolutional Network—Relevance Vector Machine (TCN-RVM) model, with core innovations reflected in two aspects. Firstly, five health factors are extracted from IC curves, and the strong correlation between these features and SOH is verified using both Pearson and Spearman coefficients, ensuring the physical rationality and statistical significance of feature selection. Secondly, the TCN-RVM model is constructed to achieve complementary advantages. The dilated causal convolution of TCN is used to extract temporal local features of health factors, addressing the insufficient capture of long-range dependencies in traditional models; meanwhile, the Bayesian inference framework of RVM is integrated to enhance the nonlinear mapping capability and small-sample generalization, avoiding the overfitting tendency of complex models. Experimental validation is conducted using the lithium-ion battery dataset from the University of Maryland. The results show that the mean absolute error of the SOH estimation using the proposed method does not exceed 0.72%, which is significantly superior to comparative models such as CNN-GRU, KELM, and SVM, demonstrating higher accuracy and reliability compared with other models. Full article
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18 pages, 6751 KiB  
Article
State-Aware Energy Management Strategy for Marine Multi-Stack Hybrid Energy Storage Systems Considering Fuel Cell Health
by Pan Geng and Jingxuan Xu
Energies 2025, 18(15), 3892; https://doi.org/10.3390/en18153892 - 22 Jul 2025
Viewed by 193
Abstract
To address the limitations of conventional single-stack fuel cell hybrid systems using equivalent hydrogen consumption strategies, this study proposes a multi-stack energy management strategy incorporating fuel cell health degradation. Leveraging a fuel cell efficiency decay model and lithium-ion battery cycle life assessment, power [...] Read more.
To address the limitations of conventional single-stack fuel cell hybrid systems using equivalent hydrogen consumption strategies, this study proposes a multi-stack energy management strategy incorporating fuel cell health degradation. Leveraging a fuel cell efficiency decay model and lithium-ion battery cycle life assessment, power distribution is reformulated as an equivalent hydrogen consumption optimization problem with stack degradation constraints. A hybrid Genetic Algorithm–Particle Swarm Optimization (GA-PSO) approach achieves global optimization. The experimental results demonstrate that compared with the Frequency Decoupling (FD) method, the GA-PSO strategy reduces hydrogen consumption by 7.03 g and operational costs by 4.78%; compared with the traditional Particle Swarm Optimization (PSO) algorithm, it reduces hydrogen consumption by 3.61 g per operational cycle and decreases operational costs by 2.66%. This strategy ensures stable operation of the marine power system while providing an economically viable solution for hybrid-powered vessels. Full article
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17 pages, 2719 KiB  
Article
State of Health Prediction for Lithium-Ion Batteries Based on Gated Temporal Network Assisted by Improved Grasshopper Optimization
by Xiankun Wei, Silun Peng and Mingli Mo
Energies 2025, 18(14), 3856; https://doi.org/10.3390/en18143856 - 20 Jul 2025
Viewed by 320
Abstract
Accurate SOH prediction provides a reliable reference for lithium-ion battery maintenance. However, novel algorithms are still needed because few studies have considered the correlations between monitored parameters in Euclidean space and non-Euclidean space at different time points. To address this challenge, a novel [...] Read more.
Accurate SOH prediction provides a reliable reference for lithium-ion battery maintenance. However, novel algorithms are still needed because few studies have considered the correlations between monitored parameters in Euclidean space and non-Euclidean space at different time points. To address this challenge, a novel gated-temporal network assisted by improved grasshopper optimization (IGOA-GGNN-TCN) is developed. In this model, features obtained from lithium-ion batteries are used to construct graph data based on cosine similarity. On this basis, the GGNN-TCN is employed to obtain the potential correlations between monitored parameters in Euclidean and non-Euclidean spaces. Furthermore, IGOA is introduced to overcome the issue of hyperparameter optimization for GGNN-TCN, improving the convergence speed and the local optimal problem. Competitive results on the Oxford dataset indicate that the SOH prediction performance of proposed IGOA-GGNN-TCN surpasses conventional methods, such as convolutional neural networks (CNNs) and gate recurrent unit (GRUs), achieving an R2 value greater than 0.99. The experimental results demonstrate that the proposed IGOA-GGNN-TCN framework offers a novel and effective approach for state-of-health (SOH) estimation in lithium-ion batteries. By integrating improved grasshopper optimization (IGOA) with hybrid graph-temporal modeling, the method achieves superior prediction accuracy compared to conventional techniques, providing a promising tool for battery management systems in real-world applications. Full article
(This article belongs to the Special Issue AI Solutions for Energy Management: Smart Grids and EV Charging)
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15 pages, 1872 KiB  
Article
Cognitive Performance and Quality of Life in Relapsing–Remitting Multiple Sclerosis: A BICAMS- and PROs-Based Study in a Mexican Public Hospital
by María Fernanda Castillo-Zuñiga, Rodolfo Manuel Roman-Guzman and Idefonso Rodríguez-Leyva
NeuroSci 2025, 6(3), 66; https://doi.org/10.3390/neurosci6030066 - 19 Jul 2025
Viewed by 295
Abstract
Background: Cognitive impairment (CI) is a common and disabling symptom in patients with relapsing–remitting multiple sclerosis (RRMS), potentially emerging at any stage, including preclinical phases. Despite its impact on quality of life, CI often goes unrecognized, as clinical follow-up typically focuses on motor [...] Read more.
Background: Cognitive impairment (CI) is a common and disabling symptom in patients with relapsing–remitting multiple sclerosis (RRMS), potentially emerging at any stage, including preclinical phases. Despite its impact on quality of life, CI often goes unrecognized, as clinical follow-up typically focuses on motor and sensory symptoms. Validated tools, such as the Brief International Cognitive Assessment for Multiple Sclerosis (BICAMS) and patient-reported outcomes (PROs), should be integrated into routine evaluations beyond the Expanded Disability Status Scale (EDSS). Objective: The objective of this study was to evaluate cognitive impairment and quality of life in patients with RRMS using the BICAMS and PROs. Methods: This cross-sectional, descriptive study included patients with RRMS under follow-up at a tertiary hospital in San Luis Potosí, Mexico. Participants underwent cognitive screening with the BICAMS battery and completed the MSQoL-54 (quality of life), FSMC (fatigue), and MSIS-29 (functional impact) scales. Statistical analyses included ANOVA, the Kruskal–Wallis test, and Pearson correlations. Results: Nineteen patients were evaluated (73.7% female, mean age 36.5 ± 8.9 years). BICAMS results showed variable cognitive performance, with no significant differences across treatment groups for processing speed (p = 0.222), verbal memory (p = 0.082), or visuospatial memory (p = 0.311). A significant correlation was found between verbal and visuospatial memory (r = 0.668, p = 0.002). Total quality of life differed significantly across treatments (F = 8.007, p = 0.029), with a strong correlation between overall quality of life and general health perception (r = 0.793, p < 0.001). Fatigue and MSIS scores showed no association with treatment. Conclusions: Cognitive impairment is common in RRMS and can be detected using brief assessment tools, such as the BICAMS. Incorporating cognitive screening and PROs into clinical practice is essential to guide comprehensive management. Full article
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20 pages, 2207 KiB  
Review
A Critical Review of the State Estimation Methods of Power Batteries for Electric Vehicles
by Qi Zhang, Hailin Rong, Daduan Zhao, Menglu Pei and Xing Dong
Energies 2025, 18(14), 3834; https://doi.org/10.3390/en18143834 - 18 Jul 2025
Viewed by 337
Abstract
Power batteries and their management technology are crucial for the safe and efficient operation of electric vehicles (EVs). The life and safety issues of power batteries have always plagued the EV industry. To achieve an intelligent battery management system (BMS), it is crucial [...] Read more.
Power batteries and their management technology are crucial for the safe and efficient operation of electric vehicles (EVs). The life and safety issues of power batteries have always plagued the EV industry. To achieve an intelligent battery management system (BMS), it is crucial to accurately estimate the internal state of the power battery. The purpose of this review is to analyze the current status of research on multi-state estimation of power batteries, which mainly focuses on the estimation of state of charge (SOC), state of energy (SOE), state of health (SOH), state of power (SOP), state of temperature (SOT), and state of safety (SOS). Moreover, it also analyzes and prospects the research hotspots, development trends, and future challenges of battery state estimation. It is a significant guide for designing BMSs for EVs, as well as for achieving intelligent safety management and efficient power battery use. Full article
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15 pages, 2481 KiB  
Article
Capacity Forecasting of Lithium-Ion Batteries Using Empirical Models: Toward Efficient SOH Estimation with Limited Cycle Data
by Kanchana Sivalertporn, Piyawong Poopanya and Teeraphon Phophongviwat
Energies 2025, 18(14), 3828; https://doi.org/10.3390/en18143828 - 18 Jul 2025
Viewed by 281
Abstract
Accurate prediction of lithium-ion battery capacity degradation is crucial for reliable state-of-health estimation and long-term performance assessment in battery management systems. This study presents an empirical modeling approach based on experimental data collected from four lithium iron phosphate (LFP) battery packs cycled over [...] Read more.
Accurate prediction of lithium-ion battery capacity degradation is crucial for reliable state-of-health estimation and long-term performance assessment in battery management systems. This study presents an empirical modeling approach based on experimental data collected from four lithium iron phosphate (LFP) battery packs cycled over 75 to 100 charge–discharge cycles. Several mathematical models—including linear, quadratic, single-exponential, and double-exponential functions—were evaluated for their predictive accuracy. Among these, the linear and single-exponential models demonstrated strong performance in early-cycle predictions. It was found that using 30 to 40 cycles of data is sufficient for reliable forecasting within a 100-cycle range, reducing the mean absolute error by over 80% compared to using early-cycle data alone. Although these models provide reasonable short-term predictions, they fail to capture the nonlinear degradation behavior observed beyond 80 cycles. To address this, a modified linear model was proposed by introducing an exponentially decaying slope. The modified linear model offers improved long-term prediction accuracy and robustness, particularly when data availability is limited. Capacity forecasts based on only 40 cycles yielded results comparable to those using 100 cycles, demonstrating the model’s efficiency. End-of-life estimates based on the modified linear model align more closely with typical LFP specifications, whereas conventional models tend to underestimate the cycle life. The proposed model offers a practical balance between computational simplicity and predictive accuracy, making it well suited for battery health diagnostics. Full article
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23 pages, 1388 KiB  
Article
Machine Learning-Based State-of-Health Estimation of Battery Management Systems Using Experimental and Simulation Data
by Anas Al-Rahamneh, Irene Izco, Adrian Serrano-Hernandez and Javier Faulin
Mathematics 2025, 13(14), 2247; https://doi.org/10.3390/math13142247 - 11 Jul 2025
Viewed by 512
Abstract
In pursuit of zero-emission targets, increasing sustainability concerns have prompted urban centers to adopt more environmentally friendly modes of transportation, notably through the deployment of electric vehicles (EVs). A prominent manifestation of this shift is the transition from conventional fuel-powered buses to electric [...] Read more.
In pursuit of zero-emission targets, increasing sustainability concerns have prompted urban centers to adopt more environmentally friendly modes of transportation, notably through the deployment of electric vehicles (EVs). A prominent manifestation of this shift is the transition from conventional fuel-powered buses to electric buses (e-buses), which, despite their environmental benefits, introduce significant operational challenges—chief among them, the management of battery systems, the most critical and complex component of e-buses. The development of efficient and reliable Battery Management Systems (BMSs) is thus central to ensuring battery longevity, operational safety, and overall vehicle performance. This study examines the potential of intelligent BMSs to improve battery health diagnostics, extend service life, and optimize system performance through the integration of simulation, real-time analytics, and advanced deep learning techniques. Particular emphasis is placed on the estimation of battery state of health (SoH), a key metric for predictive maintenance and operational planning. Two widely recognized deep learning models—Multilayer Perceptron (MLP) and Long Short-Term Memory (LSTM)—are evaluated for their efficacy in predicting SoH. These models are embedded within a unified framework that combines synthetic data generated by a physics-informed battery simulation model with empirical measurements obtained from real-world battery aging datasets. The proposed approach demonstrates a viable pathway for enhancing SoH prediction by leveraging both simulation-based data augmentation and deep learning. Experimental evaluations confirm the effectiveness of the framework in handling diverse data inputs, thereby supporting more robust and scalable battery management solutions for next-generation electric urban transportation systems. Full article
(This article belongs to the Special Issue Operations Research and Intelligent Computing for System Optimization)
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11 pages, 1302 KiB  
Article
Design of a Transformer-GRU-Based Satellite Power System Status Detection Algorithm
by Guoqi Xie, Xinhao Yang, Jiayu Zhao and Zhou Huang
Batteries 2025, 11(7), 256; https://doi.org/10.3390/batteries11070256 - 8 Jul 2025
Viewed by 310
Abstract
The health state of satellite power systems plays a critical role in ensuring the normal operation of satellite platforms. This paper proposes an improved Transformer-GRU-based algorithm for satellite power status detection, which characterizes the operational condition of power systems by utilizing voltage and [...] Read more.
The health state of satellite power systems plays a critical role in ensuring the normal operation of satellite platforms. This paper proposes an improved Transformer-GRU-based algorithm for satellite power status detection, which characterizes the operational condition of power systems by utilizing voltage and temperature data from battery packs. The proposed method enhances the original Transformer architecture through an integrated attention network mechanism that dynamically adjusts attention weights to strengthen feature spatial correlations. A gated recurrent unit (GRU) network with cyclic structures is innovatively adopted to replace the conventional Transformer decoder, enabling efficient computation while maintaining temporal dependencies. Experimental results on satellite power system status detection demonstrate that the modified Transformer-GRU model achieves superior detection performance compared to baseline approaches. This research provides an effective solution for enhancing the reliability of satellite power management systems and opens new research directions for future advancements in space power system monitoring technologies. Full article
(This article belongs to the Section Battery Modelling, Simulation, Management and Application)
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18 pages, 4203 KiB  
Article
Enhancing Lithium-Ion Battery State-of-Health Estimation via an IPSO-SVR Model: Advancing Accuracy, Robustness, and Sustainable Battery Management
by Siyuan Shang, Yonghong Xu, Hongguang Zhang, Hao Zheng, Fubin Yang, Yujie Zhang, Shuo Wang, Yinlian Yan and Jiabao Cheng
Sustainability 2025, 17(13), 6171; https://doi.org/10.3390/su17136171 - 4 Jul 2025
Viewed by 396
Abstract
Precise forecasting of lithium-ion battery health status is crucial for safe, efficient, and sustainable operation throughout the battery life cycle, especially in applications like electric vehicles (EVs) and renewable energy storage systems. In this study, an improved particle swarm optimization–support vector regression (IPSO-SVR) [...] Read more.
Precise forecasting of lithium-ion battery health status is crucial for safe, efficient, and sustainable operation throughout the battery life cycle, especially in applications like electric vehicles (EVs) and renewable energy storage systems. In this study, an improved particle swarm optimization–support vector regression (IPSO-SVR) model is proposed for dynamic hyper-parameter tuning, integrating multiple intelligent optimization algorithms (including PSO, genetic algorithm, whale optimization, and simulated annealing) to enhance the accuracy and generalization of battery state-of-health (SOH) estimation. The model dynamically adjusts SVR hyperparameters to better capture the nonlinear aging characteristics of batteries. We validate the approach using a publicly available NASA lithium-ion battery degradation dataset (cells B0005, B0006, B0007). Key health features are extracted from voltage–capacity curves (via incremental capacity analysis), and correlation analysis confirms their strong relationship with battery capacity. Experimental results show that the proposed IPSO-SVR model outperforms a conventional PSO-SVR benchmark across all three datasets, achieving higher prediction accuracy: a mean MAE of 0.611%, a mean RMSE of 0.794%, a mean MSE of 0.007%, and robustness a mean R2 of 0.933. These improvements in SOH prediction not only ensure more reliable battery management but also support sustainable energy practices by enabling longer battery life spans and more efficient resource utilization. Full article
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42 pages, 8136 KiB  
Review
From Empirical Measurements to AI Fusion—A Holistic Review of SOH Estimation Techniques for Lithium-Ion Batteries in Electric and Hybrid Vehicles
by Runzhe Shan, Yaxuan Wang, Shilong Guo, Yue Cui, Lei Zhao, Junfu Li and Zhenbo Wang
Energies 2025, 18(13), 3542; https://doi.org/10.3390/en18133542 - 4 Jul 2025
Viewed by 444
Abstract
Accurate assessment of lithium-ion battery state of health (SOH) represents a cross-disciplinary challenge that is critical for the reliability, safety, and total cost of ownership of electric vehicles (EVs) and hybrid electric vehicles (HEVs). This review systematically examines the evolutionary trajectory of SOH [...] Read more.
Accurate assessment of lithium-ion battery state of health (SOH) represents a cross-disciplinary challenge that is critical for the reliability, safety, and total cost of ownership of electric vehicles (EVs) and hybrid electric vehicles (HEVs). This review systematically examines the evolutionary trajectory of SOH estimation methods, ranging from conventional experimental measurement approaches to cutting-edge data-driven techniques. We analyze how these techniques address critical challenges in battery aging and performance evaluation, while discussing their respective advantages across different application scenarios. The paper highlights emerging trends in artificial intelligence-integrated advanced technologies for SOH estimation, along with practical implementation considerations. Special emphasis is placed on key challenges of SOH estimation in EVs/HEVs applications with proposed alternative solutions. By synthesizing current research directions and identifying critical knowledge gaps, this work provides valuable insights for fundamental research and industrial applications in battery health management. Full article
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