Search Results (518)

This study was conducted to explore how varying the concentration of nano-La₂O₃ particles in the plating bath influences the morphology, constitution, and corrosion resistance of Ni-B composite coatings deposited on N80 carbon steel via electroless plating. The novelty of this work lies in the systematic investigation on the co-deposition behavior and grain refinement mechanism of nano-La₂O₃ in electroless Ni-B system, which has been rarely reported in previous studies. The microstructure and chemical composition of the coatings were characterized through a combination of SEM, EDS, XPS and XRD analyses. SEM confirmed that a dense Ni-B/La₂O₃ composite coating was formed, with a uniform thickness of approximately 10 μm, and the nano-La₂O₃ particles were evenly distributed. XPS analysis verified the presence of B, C, O, Ni and La, while XRD analysis revealed a refinement in crystalline size due to the addition of the nanoparticles. The corrosion resistance enhancement mechanism is attributed to the triple synergistic effect: nano-La₂O₃ pins grain boundaries and refines Ni-B grains to the minimum average size of 12.943 nm at the optimal concentration of 8 g·L⁻¹; the refined grain structure promotes the formation of a continuous and dense Ni(OH)₂ passive film; the uniformly dispersed nanoparticles act as physical barriers to block the penetration of corrosive media. Electrochemical measurements demonstrated that this coating exhibited outstanding anti-corrosion performance, as confirmed by a remarkably positive corrosion potential (E_corr = −0.37189 V) and a minimal corrosion current density (I_corr = 3.7524 μA/cm²). The results conclusively show that nano-La₂O₃ reinforcement effectively enhances the corrosion protection performance of electroless Ni-B alloy coatings. Full article

Carbon/inorganic hybrid composites have evolved from filler-reinforced materials into design platforms for coupled electromagnetic, thermal, sensing, environmental, protective and energy-related functions. Their distinctive value lies in the possibility of combining a conductive, polarizable or porous carbon phase with an inorganic phase that contributes dielectric, magnetic, catalytic, ionic, thermally conductive or barrier behavior. This review examines carbon/inorganic hybrid multifunctional composites from the viewpoint of structure–property relationships, with emphasis on interfacial design, percolation, anisotropy, hierarchical architecture, processing and metrology. Selected graphitic composite studies are discussed as case studies for broadband dielectric spectroscopy, microwave shielding, high-frequency contact metrology, thermal diffusivity analysis and impedance-monitored graphene filters; these case studies are integrated with the broader international literature on CNT and graphene polymer composites, MXene films and foams, graphene/metal oxide photocatalysts, boron nitride/carbon thermal networks, biochar–graphene adsorbents, smart coatings, sensors, supercapacitors and water remediation systems. The central argument is that credible multifunctionality requires more than measuring several properties on the same material. It requires simultaneous or service-relevant co-optimization under constraints of thickness, density, processability, aging, humidity, corrosive media, regeneration, toxicity, economic feasibility and scalable fabrication. The review concludes with design rules and reporting recommendations intended to help move the field from impressive property demonstrations toward application-ready hybrid material systems. Full article

The article deals with non-destructive methodologies for assessing and preventing corrosion of polymer-coated underground pipelines, advanced corrosion-barrier coating systems based on extruded three-layer high-density polyethylene (3LPE), corrosion control strategies for buried oil, gas, and water transmission infrastructures, and mechanisms and engineering approaches for corrosion prevention and mitigation. The quality assurance of newly polymer-coated underground pipelines, following construction (installation and backfilling), is vital for evaluating the polymer coating quality state and the efficiency of passive anti-corrosion protection, aimed at reducing corrosion risks and prolonging the pipeline’s service life. The evaluation relies on the coating average specific electrical resistance and the presence of coating defects (number, total area, and distribution) of inspected pipeline sections. In this study, based on extensive real data obtained from testing of newly installed underground water and oil/gas pipeline networks (60 projects with a total pipeline length of 260 km) with various technical characteristics, Drainage Test and DCVG (Direct Current Voltage Gradient) complementary non-destructive indirect methods have been investigated to determine the quality level and identify the location and severity of defects in polyolefin (polyethylene) coatings. The novel concepts and criteria were defined: the quantitative criteria for average specific electrical resistance are established; in addition, a new parameter related to the specific coating defects ratio is introduced, which has been shown to correlate with the criteria for the average specific electrical resistance of the polymer coating and consumed electrical current; finally, following DCVG measurements of the 3LPE coating system, a novel degree of relative defect sizes (%IR) for repairs has been suggested. The innovative and comprehensive approach can support the efforts of regulatory quality assurance, design, maintenance, safety, and research communities to ensure the long-term integrity and sustainability of underground polymer-coated steel pipelines. Full article

With the continuous advancement of thrust-to-weight ratios in modern aero-engines, turbine inlet temperatures have reached levels that far exceed the thermal endurance limits of conventional superalloys and emerging ceramic matrix composites (CMCs). Consequently, thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) have become indispensable multifunctional systems for hot-section component protection. This review systematically delineates the evolutionary trajectory of TBC/EBC systems, transitioning from traditional yttria-stabilized zirconia (YSZ) and simple silicates to advanced multi-rare-earth-doped oxides, A₂B₂O₇ pyrochlore structures, and high-entropy ceramic systems. A critical comparative assessment is provided regarding their phase stability, thermal-physical properties, and durability challenges above 1200 °C. Furthermore, this paper provides an in-depth analysis of high-temperature degradation mechanisms, focusing on the thermochemical and thermomechanical interactions under calcium-magnesium-alumino-silicate (CMAS) attack, water-oxygen corrosion, and molten salt infiltration. By synthesizing current research gaps, we highlight the trade-offs between low thermal conductivity, high toughness, and environmental resistance. Finally, a strategic roadmap for next-generation coatings is proposed, emphasizing the integration of high-entropy material design, multi-scale structural optimization, and AI-driven life prediction models to meet the stringent reliability requirements of future propulsion systems. Full article

To address the severe wear and galvanic corrosion of TC4/Mg three-dimensional interpenetrating composites caused by the potential difference and hardness disparity between the two phases, this work proposes a hybrid surface modification strategy combining plasma electrolytic oxidation (PEO) with a self-assembled monolayer (SAM) doped with multi-walled carbon nanotubes (MWCNTs). A PEO ceramic coating was first grown in situ on the composite surface, followed by sealing modification using MWCNTs-containing SAM. The microstructure, phase composition, tribological behavior and potentiodynamic polarization curves of the coatings were systematically evaluated. The results show that the PEO coating is mainly composed of Mg₂SiO₄, MgO, MgF₂ and TiO₂, exhibiting a typical porous structure. After the MWCNTs-doped SAM composite modification, the nano-fillers and the molecular layer synergistically seal the micropores and cracks, and the surface transforms into a continuous and dense layered morphology. Wear tests reveal that the composite coating reduces the friction coefficient to 0.195 and decreases the wear volume by 93.53% compared with the bare composite. The “micro-roller bearing” effect and debris adsorption of MWCNTs significantly improve the wear resistance, and the dominant wear mechanism changes from abrasive wear to three-body wear. Electrochemical measurements show that the corrosion current density of the composite coating decreases from 2 × 10⁻⁴ A·cm⁻² (bare composite) to 1.401 × 10⁻⁹ A·cm⁻², i.e., a reduction by five orders of magnitude, with a protection efficiency of 99.99%. This is attributed to the physical barrier effect of the PEO coating and the synergistic sealing of defects, as well as the blocking of electron transfer by MWCNTs/SAM. The multi-level protection system of “PEO + MWCNTs + SAM” constructed in this work achieves a synergistic improvement in both wear resistance and corrosion resistance of the TC4/Mg two-phase interpenetrating composite, and holds promise for further investigation as an osseointegration implant material. Full article

Nickel–aluminum bronze (NAB) propellers can be severely damaged by the synergistic action of chloride corrosion and solid–liquid erosion in marine environments. However, the direct application of micro-arc oxidation (MAO) to NAB is fundamentally hindered because NAB is a non-valve metal. Herein, this limitation is circumvented via a novel hybrid strategy integrating friction stir welding (FSW) and MAO. A defect-free aluminum transition layer is first fabricated onto NAB by FSW and thinned to ~30 μm for MAO. An Al₂O₃-based composite ceramic coating is synthesized, exhibiting a duplex structure with α/γ-Al₂O₃ and an amorphous Si-O network. The coating demonstrates a nano-hardness of 16.2 ± 2.0 GPa and an elastic modulus of 251.3 ± 31.1 GPa, underpinned by a robust interfacial tensile strength of 72.7 MPa. In 3.5 wt.% NaCl, the corrosion current density is suppressed to 1.335 ± 0.151 × 10⁻⁷ A/cm², while the charge transfer resistance reaches 3.072 × 10⁵ Ω·cm². Mass loss after 30-day immersion is reduced to ~1/11 of NAB, and erosion loss at 400 rpm is ~1/8 of that of the substrate. Electrochemical results indicate that the Al transition layer provides an initial beneficial contribution, while the MAO ceramic coating further delivers the dominant barrier protection, together leading to the best overall corrosion resistance of the hybrid-treated sample. Full article

Owing to its inherent electrical conductivity, reversible redox activity, and structural versatility, polypyrrole (PPy) has become an important material for advanced functional coatings. This review summarizes recent advances in PPy-based coatings, systematically exploring the correlation between fundamental material design and macroscopic multifunctional applications. First, the core structural characteristics of PPy and its primary fabrication strategies, including electrochemical deposition, chemical oxidative polymerization, solution processing, and hybrid composite engineering, are delineated. Subsequently, the role of PPy in surface protection is analyzed, with an emphasis on the synergistic mechanisms underlying corrosion mitigation, mechanical durability, and environmental barriers (e.g., anti-fouling and solar-driven desalination). In addition, the application expansion of PPy in emerging fields, such as electromagnetic interference (EMI) shielding, highly sensitive smart sensing, electroactive energy interfaces, and advanced biomedical electrodes, is summarized. Finally, current challenges—particularly the physicochemical trade-offs among conductivity, interfacial adhesion, and long-term stability—are discussed, and future development directions are prospected. By integrating green processing technologies and data-driven smart system integration, next-generation PPy coatings are expected to meet the demands of flexible electronics, sustainable energy, and precision medicine. Full article

Graphene derivatives and nano-silicon dioxide (nano-SiO₂) have been widely studied as functional nanofillers for architectural coatings. They have the potential to improve mechanical performance, barrier properties, durability, and versatility. However, despite encouraging results in laboratory settings, their use in commercial coating formulations is still limited. This is mainly due to challenges with dispersing nanoparticles, ensuring compatibility with polymer binders, maintaining long-term durability, and achieving formulation stability. In this work, we conducted a thorough review and meta-analysis of 20 peer-reviewed studies to evaluate the performance and limitations of graphene-based materials and nano-SiO₂ in architectural and protective coatings. Our literature search followed PRISMA guidelines and included studies that provided quantitative data on dispersion methods, surface functionalization strategies, nanofiller loading levels, and coating performance metrics. This review highlights key relationships between structure, properties, and processing. It points out ongoing challenges that prevent practical use and suggests future research directions to enhance formulation design, improve dispersion stability, and extend the long-term performance of graphene- and nano-SiO₂-modified architectural and protective coatings. Full article

Hot-press forming (HPF) steel is a promising lightweight material for automotive applications but suffers from oxidation and reduced corrosion due to high-temperature processing. Aluminized coatings, particularly Al-10Si, are widely used to mitigate this issue. However, HPF heat treatment can create brittle alloy layers with cracks, compromising retention and increasing corrosion risk. This study investigated the effects of Sr addition on the microstructure and corrosion resistance of Al-Si-coated HPF steel. Al-Si and Al-Si-Sr coatings were applied to steel substrates and subjected to heat treatment to produce heat-treated (HT) Al-Si and HT Al-Si-Sr samples. Sr addition refined and spheroidized eutectic Si particles, improved coating homogeneity, and mitigated vertical crack formation in the Al-Fe-Si intermetallic layer. The resulting dense, crack-free alloy layer effectively shielded the Fe substrate from corrosion. After heat treatment, Sr facilitated the formation of a fine lamellar microstructure and a dense, continuous oxide film, enhancing coating retention and sustaining barrier protection. These improvements significantly delayed corrosion propagation into the Fe substrate. Corrosion resistance was evaluated using salt-spray tests (ASTM B117), potentiodynamic polarization, and electrochemical impedance spectroscopy in 3.5 wt.% NaCl solutions. Microstructural analyses revealed that even minimal Sr content (0.05%) considerably enhanced the performance of Al-Si coatings, demonstrating industrial applicability. This study highlights the potential of Sr-added Al-Si coatings in addressing the demand for lightweight and corrosion-resistant materials in the automotive industry, offering a viable solution for high-performance and environmentally sustainable applications. Full article

Far-UVC 222 nm is a promising adjunctive disinfection technology for occupied healthcare environments, though antimicrobial efficacy varies significantly across pathogen types due to fundamental differences in microbial biology. This review synthesizes evidence on microbiological determinants of far-UVC resistance, examining cell envelope structure, biofilm formation, DNA repair capacity, and antioxidant defenses. A clear resistance hierarchy emerges. Enveloped viruses lacking enzymatic repair systems are highly vulnerable, requiring fluences below 3 mJ/cm². Gram-negative bacteria are readily inactivated through membrane disruption and reactive oxygen species accumulation. Gram-positive bacteria demonstrate higher resistance via thick peptidoglycan barriers, DNA repair mechanisms, and redundant antioxidant systems. Biofilm-embedded cells show 10–1000-fold increased tolerance due to protective extracellular matrices, stress-response gene upregulation, and microenvironmental heterogeneity. Clostridioides difficile spores exhibit extreme resistance through multilaminar protective coats and metabolic dormancy, requiring impractical doses exceeding 1000 mJ/cm². Field studies in real-world polymicrobial biofilm communities demonstrate substantially lower efficacy than laboratory predictions, typically achieving only 55–81% bioburden reductions. Understanding these pathogen-specific resistance mechanisms is essential for the rational deployment of far-UVC as an adjunctive infection prevention intervention in healthcare settings. Full article

Phage therapy has enormous potential in combating bacterial resistance in food animals. However, its application via the oral route remains limited due to challenges associated with the gastrointestinal tract (GIT) environment and a lack of rigorous clinical trial evidence. Therefore, we systematically searched in Google Scholar, PubMed, Scopus, and Web of Science databases following PRISMA guidelines and finally identified 111 articles on oral phage therapy in food animals from where we summarized the key physiological and chemical factors of the gut environment hindering the effectiveness of oral phage therapy (OPT), examined the methods used to evaluate phage stability in the GI environment, and highlighted potential strategies to mitigate these challenges. In addition, we performed quantitative analysis to visualize in vitro pH and thermal stability patterns of phages targeting bacteria isolated from food animals and variability in buffer and incubation period across stability studies. The GIT consists of several anatomically and functionally distinct segments, where complex interactions occur among digestive enzymes, gastric acids, electrolytes, commensal microbiota, and mucosal immune components. The acidic pH of the stomach is a major barrier to successful oral phage delivery. According to our analysis of pH stability testing data from the reviewed studies, most phages targeting antimicrobial-resistant bacteria in food animals remained stable at pH 5–9 and inactivated under highly acidic (pH ≤ 2) or highly alkaline (pH ≥ 11) conditions. In addition, phages are susceptible to high temperatures (above 60 °C), digestive enzymes (e.g., pepsin, trypsin, lipases), bile salts, and host immune responses. Several in vitro laboratory techniques are available to assess phage stability under simulated GI conditions, but variations occur in the assessment protocols. Microencapsulation using alginate and chitosan has been used to protect phages from the adverse GI environment. Additionally, enteric-coated capsules, antacids, co-encapsulation with acid-neutralizing agents, consumption of alkaline water, and daily phage administration are suggested to improve phage survival and efficacy. For the successful clinical implementation of OPT in food animals, future research should focus on elucidating the molecular and physicochemical determinants of phage stability, understanding the humoral immune response to OPT, standardizing laboratory protocol for assessing phage viability, improving the scalability of encapsulation methods, and exploring other potential delivery techniques. Full article

The anti-corrosion performance of epoxy coatings in saline solution environments is restricted by their surface hydrophilicity and microporous defects. Herein, we developed a modified epoxy (MEP)-based superhydrophobic anticorrosive coating by fluorinated resin matrix and incorporation of polyaniline@expanded graphite (FPANI@MEG) anticorrosive fillers. The FPANI@MEG fillers were fabricated via in situ polymerization of aniline on the surface of dopamine-modified expanded graphite to construct the micro-nano hierarchical structure required for superhydrophobicity, while providing barrier shielding and active passivation functions. The results showed that the final coating exhibited excellent superhydrophobicity with a water contact angle of 156.5 ± 1.8° and sliding angle of 3.0 ± 0.6°, along with excellent adhesion and adaptability to various complex environments. Meanwhile, the coating maintained superhydrophobicity after 400 cycles of Taber abrasion and 450 g of falling-sand impact, demonstrating hydrophobic robustness. Furthermore, the coating exhibited a low-frequency impedance modulus of 2.30 × 10⁷ Ω·cm² after immersion in NaCl solution for 15 days. The synergistic combination of air film shielding, physical barrier, and active passivation endowed the coating with good anticorrosion performance. This work may provide a theoretical reference for improving the corrosion protection of epoxy-based superhydrophobic coatings on carbon steel in aggressive saline solution environments. Full article

Chromium nitride (CrN) can be used as a coating material deposited via physical vapour deposition (PVD), thereby improving the corrosion and wear resistance of the substrate. However, this level of corrosion protection may not be sufficient in an aggressive corrosion environment. The coatings often contain intrinsic microstructural defects, such as microcraters, which can serve as pathways for the corrosive medium to reach the substrate, thereby initiating and promoting corrosion. In this study, the influence of parameters on the formation of a TiO₂ layer using the ALD technique was investigated. In particular, the work focused on assessing the effectiveness of the TiO₂ layer as a sealing barrier for CrN coatings (PVD) applied to austenitic 316L steel. The TiO₂ ALD coatings were produced at a constant temperature of 200 °C with a varying number of cycles, ranging from 200 to 1000 cycles. Structural investigations were carried out using scanning electron microscopy SEM and atomic force microscopy. Electrochemical properties were investigated using a potentiodynamic test and electrochemical impedance spectroscopy (EIS) in a 3.5% NaCl solution. SEM observations indicate that the morphology of the hybrid coatings is strongly influenced by the number of ALD cycles. The TiO₂ layer conformally reproduces the underlying PVD topography while progressively sealing the coating by filling intrinsic defects and discontinuities. Hybrid coatings (PVD/ALD) with titanium oxide deposited at 500 ALD cycles were found to have the best corrosion resistance. The polarisation resistance for these coatings was nearly four times higher than that of both the single PVD (CrN) coating and the uncoated stainless steel 316L substrate. At the same time, the corrosion current density was several times lower than that of the reference systems. The corrosion mechanisms were investigated by observing the surfaces of the samples after corrosion testing using SEM. Abrasion resistance tests using the pin-on-disc method and adhesion tests (scratch tests) were also performed, which showed that appropriate optimisation of the layer architecture in the PVD/ALD hybrid system significantly improves its tribological durability, interlayer stability, and adhesion to the substrate. Full article

Polysaccharides are structurally diverse biopolymers composed of multiple monosaccharide units linked through glycosidic bonds. Their complexity, biodegradability, and functional versatility make them integral to biological systems as well as modern industrial application. Sourced from plants, fungi, marine organisms, animals, and microbes, these natural polymers exhibit a broad spectrum of bioactivities, including antioxidant, antimicrobial, immunomodulatory, and physicochemical protective functions. In the context of food preservation, polysaccharides have gained significant attention as sustainable alternatives to synthetic preservatives and conventional packaging materials. This review summarizes the classification and structural attributes of polysaccharides that influence their functional performance, particularly their ability to scavenge free radicals, inhibit foodborne pathogens, and form protective barrier systems. Special emphasis is placed on their use in edible films, coatings, and encapsulation systems that enhance the shelf life of fruits, vegetables, meats, dairy, beverages, and bakery products. Challenges related to stability, sensory impact, and regulatory compliance are also discussed. Overall, polysaccharides demonstrate substantial potential as eco-friendly, bioactive packaging agents and controlled-release carriers, contributing to safer, greener, and more sustainable food preservation technologies. Full article

Penaeuschinensis is an economically important seafood species valued for its nutritional quality and global market demand. However, its high perishability makes it highly susceptible to rapid quality deterioration during refrigerated storage, primarily due to microbial proliferation, enzymatic activity, and oxidative reactions. To address these challenges, this study proposes a sustainable chitosan-based coating incorporating a citric acid–choline chloride deep eutectic agent (CA-DEA) as an innovative preservation strategy for shrimp. The composite coating demonstrated markedly enhanced antioxidant and antibacterial activities compared to CTS or CA-DEA alone. The CTS-CA-DEA coating effectively preserved shrimp quality over 8 days of refrigerated storage, as evidenced by reduced discoloration, moisture loss, and textural degradation during storage. These quality improvements were accompanied by greater stability of key biochemical indicators, including peroxide value, pH, total volatile basic nitrogen, and protein content, indicating a slower progression of spoilage reactions. Electronic nose analysis further revealed a reduced generation of lipid- and protein-derived volatile compounds associated with shrimp deterioration, consistent with the observed physicochemical changes. Based on the accepted TVB-N acceptability threshold (30–35 mg/100 g), the CTS-CA-DEA treatment prolonged the estimated acceptable refrigerated storage period to approximately 7 days, compared with only about 4 days for the uncoated control, clearly demonstrating the beneficial effect of the composite antimicrobial coating. Collectively, these results demonstrate that the CTS-CA-DEA coating is an eco-friendly preservation strategy that integrates barrier protection, antimicrobial activity, and antioxidant defense, thereby extending refrigerated shelf life while maintaining shrimp quality. Full article