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24 pages, 23368 KB  
Article
An Experimental and Numerical Investigation of the Bearing Behavior of Geogrid-Wrapped Geotextile Bag Retaining Walls Filled with Cement-Modified Soil
by Yulin Zhang, Hua Wen, Xiang Fan, Ningchuan Zhang, Qian Xi, Jiujiang Wu and Ziyu Xu
Buildings 2026, 16(18), 3583; https://doi.org/10.3390/buildings16183583 - 9 Sep 2026
Abstract
The geotextile bag retaining wall is a reinforced soil retaining structure that has been widely adopted in recent engineering practice; its construction method involves stacking geotextile bags along the slope surface to provide surface load support for the backfill. This structure is characterized [...] Read more.
The geotextile bag retaining wall is a reinforced soil retaining structure that has been widely adopted in recent engineering practice; its construction method involves stacking geotextile bags along the slope surface to provide surface load support for the backfill. This structure is characterized by simple construction, low cost, excellent reinforcement performance, and environmental friendliness. However, traditional geotextile bag retaining walls often suffer from drawbacks such as excessive lateral deformation and localized slope instability. Therefore, this study proposes an improved composite retaining wall structure combining soil and geotextile bag systems with geogrid reinforcement; this structure represents an enhancement and optimization of existing geotextile bag support systems; this approach integrates the individual geotextile bags into a unified whole, thereby enhancing the structural bearing capacity. Then, using a simplified shear-strength-reduction scenario in FLAC3D, we analyzed the load-bearing performance of this modified geotextile bag retaining wall under rainfall conditions, offering recommendations for regions with frequent precipitation. It is emphasized that additional slope stabilization measures should be implemented when employing this configuration. The test results indicate that the ultimate bearing capacity varies from 132.09 kPa to 207.47 kPa under different slope ratios with fixed 1 m geogrid reinforcement length. The geogrid-wrapped configuration reduces wall-facing horizontal deformation significantly, and increases its load-bearing capacity. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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20 pages, 1714 KB  
Article
Analytical Solution for the Synergistic Effect of Drilling Shaft Lining, Backfill Layer, and Weakly Cemented Formation Considering the Effect of Filter Cake
by Xinwei Li, Jian Lin, Jihua Zhang, Xianwen Huang and Yongqiu Xia
Appl. Sci. 2026, 16(18), 8924; https://doi.org/10.3390/app16188924 - 8 Sep 2026
Abstract
To reveal the mechanism of the load transfer of drilling shaft lining under the influence of filter cake, this study establishes a mechanical interaction model that integrates the surrounding rock, filter cake, backfill layer, and shaft lining system based on elastoplastic theory. The [...] Read more.
To reveal the mechanism of the load transfer of drilling shaft lining under the influence of filter cake, this study establishes a mechanical interaction model that integrates the surrounding rock, filter cake, backfill layer, and shaft lining system based on elastoplastic theory. The analytical solution of this system was derived; this was followed by the systematic examination of the impact of the key parameters (thickness of filter cake, elastic modulus of surrounding rock, cohesion, and internal friction angle) on stress field evolution and load distribution. The operational mechanisms of filter cake and load formation principles in drilling shaft linings were elucidated. The results show that the filter cake induces stress concentration in surrounding rock by delaying stress transmission, effectively mobilizing the bearing capacity of surrounding rock and improving the stress state of the lining. An increase in the elastic modulus of the surrounding rock enhances the load-bearing proportion of the surrounding rock, thereby reducing the load transferred to the backfill layer and shaft lining. Higher cohesion and a higher internal friction angle of the surrounding rock strengthen the bearing capacity of the surrounding rock, which decreases the load transmitted to the backfill layer and shaft lining. The increased stiffness of the backfill layer raises the load-bearing proportion of the backfill layer, while diminishing loads on both the shaft lining and surrounding rock. The above research provides a theoretical basis for promoting the application of drilling technology in deep, water-rich, and weakly cemented bedrock formations in western China. Full article
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26 pages, 14990 KB  
Article
Investigation of the Mechanical Properties and Strain-Displacement Field Evolution of the Rock-like Backfill Composite Structure Under Biaxial Loading
by Pengtao Wang, Jiajian Li, Weidong Song, Bolin Tang, Zaihai Wu, Hanwen Jia and Xiaofei Li
Mining 2026, 6(3), 77; https://doi.org/10.3390/mining6030077 - 7 Sep 2026
Abstract
In the subsequent backfilling mining method, the composite structure formed by the ore pillar and the backfill is the key element in ensuring the stability of the working face. Its mechanical behaviour directly affects mining safety and ore recovery rates. In order to [...] Read more.
In the subsequent backfilling mining method, the composite structure formed by the ore pillar and the backfill is the key element in ensuring the stability of the working face. Its mechanical behaviour directly affects mining safety and ore recovery rates. In order to elucidate the mechanical response and failure mechanisms of rock-like backfill composite structures (RLBCS) under biaxial loading, specimens with different water-to-cement (W/C) ratios (0.5, 0.6, 0.7 and 0.8) for the rock-like backfill were prepared in this study. Biaxial loading tests were conducted, with digital image correlation (DIC) technology employed simultaneously to monitor the evolution of strain and displacement on the specimen surface. The results indicate that the biaxial strength of RLBCS decreases exponentially as the W/C increases. When the W/C exceeds 0.7, the strength reaches a plateau. The strength contribution of the backfill increases relatively. The axial stress–strain curve exhibits four distinct phases. A pronounced bimodal distribution is observed when the W/C exceeds 0.5. The evolution of lateral strain exhibits a transition point where compression is followed by expansion. The threshold for lateral expansion stress exhibits a non-monotonic variation. The modulus of elasticity decreases as the W/C increases. The apparent structural strain ratio exhibits a non-monotonic variation. The failure pattern exhibits marked asymmetry. The rock-like side shows tensile failure. Where the interface is present, this manifests as localised crushing at the top of the rock-like layer, cracking along the interface, and bulging of the backfill. The W/C ratio of the rock-like material governs the failure mechanism of RLBCS. The strain localisation modes in backfill materials are classified into two types: post-peak abrupt and pre-peak gradual. The evolution of interface strain exhibits four distinct stages: an initial abrupt change, cooperative deformation, crack initiation, and post-peak instability. The spatiotemporal evolution of interfacial delamination and the deformation of the backfill was quantified through displacement field analysis. The research findings provide a theoretical basis for the design of underground mining operations. Full article
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22 pages, 14130 KB  
Article
Combined Protection Technology in Deep High In Situ Stress Environment of Metal Mines
by Shankun Zhao, Qifan Zeng, Zhenguo Su and Taoying Liu
AppliedMath 2026, 6(9), 145; https://doi.org/10.3390/appliedmath6090145 - 3 Sep 2026
Viewed by 94
Abstract
Deep mining operations in metal mines face escalating challenges from high in situ stress environments, where conventional single-method ground control approaches often prove insufficient. This study proposes an innovative combined protection technology integrating four synergistic components: (i) prestressed rock bolt and plate support [...] Read more.
Deep mining operations in metal mines face escalating challenges from high in situ stress environments, where conventional single-method ground control approaches often prove insufficient. This study proposes an innovative combined protection technology integrating four synergistic components: (i) prestressed rock bolt and plate support for immediate roadway reinforcement, (ii) hydraulic fracturing-based shielding to create fracture zones isolating the orebody from surrounding high-stress regimes, (iii) destress blasting at the orebody crown to form a stress-transfer barrier, and (iv) subsequent cemented paste backfill to provide long-term regional stability. Theoretical formulations are derived for each component: a bolt–rock composite bearing model quantifies the confinement provided by prestressed support; a fracture mechanics-based model characterizes the stress-shielding efficiency of hydraulic fracture networks; controlled blasting theory predicts the stress redistribution achieved through crown destressing; and a backfill arching model evaluates the long-term load-bearing capacity of cemented paste fill. A three-dimensional FLAC3D numerical model was established to simulate six working conditions: no protection, support-only, shield-only, pressure relief-only, backfilling-only, and the integrated four-component system combining support, shield, pressure relief and backfilling. The numerical results reveal that the integrated composite protection system reduces roadway subsidence by 86%. Furthermore, the synergistic effect among all components exceeds the sum of individual contributions, which verifies the necessity of adopting the comprehensive protection strategy under deep high in situ stress conditions. The research findings provide theoretical basis and engineering design references for safe and efficient mining in deep metal mines. Full article
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23 pages, 8974 KB  
Article
Degradation of Confined Compressibility in Weakly Cemented Coal Gangue Backfill Exposed to High Humidity
by Ruofan Wang, Yujie Zhu, Lang Liu, Junjun Yang, Shichen Song and Jiaxuan Wang
Appl. Sci. 2026, 16(17), 8520; https://doi.org/10.3390/app16178520 - 27 Aug 2026
Viewed by 149
Abstract
Coal gangue (CG) backfill, utilizing magnesium slag as a cost-effective alternative to ordinary Portland cement, represents a critical technology for underground waste management in China. Crucially, the confined compressibility of this matrix governs its long-term deformation resistance. However, since CG is enriched with [...] Read more.
Coal gangue (CG) backfill, utilizing magnesium slag as a cost-effective alternative to ordinary Portland cement, represents a critical technology for underground waste management in China. Crucially, the confined compressibility of this matrix governs its long-term deformation resistance. However, since CG is enriched with hydrophilic clay minerals that trigger intense water uptake, the compressibility of this weakly cemented backfill is highly susceptible to deterioration under the pervasive high-humidity conditions of underground coal mines, which remains poorly understood. To address this gap, this study investigated the multi-scale confined compression behavior of magnesium slag-based (MPB) and conventional cement-based (CPB) fine CG aggregate backfill cured under a high-humidity environment. One-dimensional confined compression tests using a triple-lever oedometer and scanning electron microscopy (SEM) observations were integrated across varied curing ages. The results indicate that the macroscopic confined compression response is governed by the coupling effects of the moisture-induced softening of fine CG aggregates and the progressive evolution of hydration minerals. With prolonged curing, increased moisture absorption elevates the void ratio variation and compression index (Cc), thereby increasing matrix compressibility. The post-yield Cc after the bond breaks increases with the higher binder content because abundant hydration products encapsulate aggregates, which undergo catastrophic shearing after the cement bond breaks. Conversely, the consolidation coefficient continuously decreases under advancing loads as matrices densify. Although CPB consistently maintains lower compressibility than MPB, both backfills exhibit a time-dependent decline in the yield stress of the cement bond under high-humidity curing. These macro-mechanical degradations are supported by SEM observations; the experimental accuracy was validated through benchmark tests on standard quartz sand. Full article
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23 pages, 21464 KB  
Article
Numerical Investigation of Rock–Backfill Composite Fracture Evolution Laws Under Deep Mining and Filling Stress Paths
by Hongjian Lu, Zhaoyang Ren and Fan Jiang
Minerals 2026, 16(9), 870; https://doi.org/10.3390/min16090870 - 25 Aug 2026
Viewed by 318
Abstract
Fracture evolution of rock–backfill composites (RBCs) under complex loading–unloading and dynamic disturbances is critical for stope stability in deep backfill mining. Using PFC3D, this study constructs numerical models of RBCs to investigate this process, considering burial depths (500, 1000, 1500, 2000 m), interface [...] Read more.
Fracture evolution of rock–backfill composites (RBCs) under complex loading–unloading and dynamic disturbances is critical for stope stability in deep backfill mining. Using PFC3D, this study constructs numerical models of RBCs to investigate this process, considering burial depths (500, 1000, 1500, 2000 m), interface angles (IA: 60°, 90°), and cement–tailings ratios (CTR—1:4, 1:8), while replicating true triaxial paths and blasting impacts. Systematic analysis of mesoscopic crack quantity, spatiotemporal distribution, and multiscale fracturing reveals that shear cracks dominate damage, with crack counts evolving in stages as strain increases. With greater depth, the number of propagation stages and growth rate inflection points shift systematically. During mining–filling disturbance, crack quantity negatively correlates with depth but turns positive during late static loading beyond 70% peak stress. Spatial crack distribution is synergistically controlled by IA, CTR, and depth. For IA 60°, shear crack angles spread broadly yet concentrate at 50–70°; for IA 90°, they are near-axial, concentrated at 80–90°. The synergistic process progresses through microscopic initiation, mesoscopic accumulation, and macroscopic instability. In terms of failure modes, IA 60° exhibits shear failure along the cemented interface plus tensile fracturing in rock, while IA 90° shows combined diagonal shear and axial tension. Higher CTR yields more extensive fracture networks in backfill, indicating superior synergistic bearing capacity. Full article
(This article belongs to the Special Issue Cemented Mine Waste Backfill: Experiment and Modelling, 3rd Edition)
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26 pages, 13943 KB  
Article
Mechanical Properties and Damage Evolution of Cemented Gangue–Rubber Paste Backfill (CGRPB) Under Monotonic and Cyclic Compressions
by Chengjin Gu, Matilde Costa e Silva, Baogui Yang, Qifan Ren and Paula Falcão Neves
Mining 2026, 6(3), 67; https://doi.org/10.3390/mining6030067 - 25 Aug 2026
Viewed by 149
Abstract
Cemented paste backfill (CPB) is widely used in mining, but its high brittleness, low toughness, and limited ductility can cause it to crack and spall, or even damage the overall structure, thereby limiting its application in deep underground mine excavations. To this end, [...] Read more.
Cemented paste backfill (CPB) is widely used in mining, but its high brittleness, low toughness, and limited ductility can cause it to crack and spall, or even damage the overall structure, thereby limiting its application in deep underground mine excavations. To this end, this study investigates the damage and failure mechanisms of cemented gangue–rubber paste backfill (CGRPB) and analyses its energy evolution characteristics. The aims are to: (i) assess the CGRPB mechanical properties, i.e., toughness, ductility, and brittleness due to incorporating rubber; (ii) analyze the fracture propagation process of CGRPB from an energy evolution perspective. Therefore, monotonic and cyclic compression tests were conducted on CGRPB samples containing 0%, 5%, and 10% recycled rubber powder. This study focuses on analyzing compressive strength, failure modes, stress–strain responses, energy evolution and the damage evolution process. Key findings include: (1)the effect of rubber incorporation on strength is dosage- and curing-age-dependent; a moderate rubber content (5%) improves early-age strength, whereas excessive rubber addition reduces strength due to increased porosity and weakened load-bearing capacity; (2) samples with rubber significantly reduce the length, number, and width of cracks, achieving better structural integrity; (3) introducing rubber improves the pre-peak deformation capacity of the samples; (4) the strain growth magnitude is positively correlated with the rubber content, enhancing their toughness and ductility; (5) adding rubber effectively reduces the damage propagation rate within the sample; (6) under loading, rubber elastic deformation in samples dissipates energy, which describes the approximately linear energy storage and dissipation trend; (7) among the investigated rubber contents, 5% rubber incorporation achieved a favorable balance between mechanical strength, toughness, and ductility. Full article
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32 pages, 18263 KB  
Article
Study on Overlying Strata Bearing Characteristics of Mining via Strip Slice Filling for Super-Thick Isolated Working Face Coal Seams
by Huisheng Qu, Dengdeng Zhuang, Lang Liu, Chen Huang, Jiangbo Wei, Ermeng Zhang, Zhenmin Luo and Tiantian Li
Appl. Sci. 2026, 16(16), 8127; https://doi.org/10.3390/app16168127 - 14 Aug 2026
Viewed by 196
Abstract
In this study, to address the overlying strata control issue for the isolated working face of a super-thick coal seam confined by surrounding goafs and open-pit boundaries, we focus on mining via upward slicing strip paste filling in a Ningxia coal mine. We [...] Read more.
In this study, to address the overlying strata control issue for the isolated working face of a super-thick coal seam confined by surrounding goafs and open-pit boundaries, we focus on mining via upward slicing strip paste filling in a Ningxia coal mine. We adopt strip coal pillar stability theory for safety factor analysis and conduct FLAC3D three-dimensional numerical simulations to quantitatively reveal overlying strata displacement, stress redistribution, plastic zone evolution, and surface subsidence response. Our theoretical calculations show that, when the mining width is 5 m, the safety factors of retained coal pillars with widths of 5, 10, and 15 m are <1, 1.3, and 1.8, respectively. Our numerical results indicate that the overlying strata of the first slice are dominated by continuous bending subsidence, with a maximum vertical displacement of 21.4 cm, increasing to 55.5 cm after four slices without through damage. High stress is mainly controlled by mined-out area boundaries and inter-face coal pillars, with the maximum principal stress of the fourth slice reaching 18.9 MPa. The surface subsidence center stably corresponds to the underlying backfill goaf, with a maximum value of 11.4 cm. Our research demonstrates that slicing strip filling can suppress deformation and stress concentration risks by reconstructing load transfer and realizing synergistic bearing, as reflected by the limited surface subsidence of 11.4 cm, the controlled maximum principal stress of 18.9 MPa, and the improved coal pillar safety factor from <1 to 1.3–1.8 under wider retained pillars, providing a basis for optimizing strip pillar width and mining–filling parameters. Full article
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22 pages, 12132 KB  
Article
Improved Technology with Backfilling in Potash Mines
by Denis A. Stadnik, Nino M. Stadnik, Alexey G. Zhilin, Ruslan G. Kisnichian and Eduard E. Permyakov
Technologies 2026, 14(8), 505; https://doi.org/10.3390/technologies14080505 - 12 Aug 2026
Viewed by 324
Abstract
The development of potash deposits is generally accompanied by large losses of minerals in the subsurface. The main reason for these losses is the use of a room-and-pillar mining system, where left pillars hold the overlying rock strata and aquifers located above the [...] Read more.
The development of potash deposits is generally accompanied by large losses of minerals in the subsurface. The main reason for these losses is the use of a room-and-pillar mining system, where left pillars hold the overlying rock strata and aquifers located above the productive seams. Over time, the bearing elements of the mining system begin to deteriorate, leading to a loss of continuity of the water-protective stratum, the formation of water-conducting fractures, salt dissolution, and consequently, the flooding of the potash mine. The most effective method for solving production problems in the field of increasing mineral recovery and mine safety is the introduction of backfilling technology. The aim of the study is to identify the effect of backfilling on the stress–strain state of the rock mass in the vicinity of stopping and backfilling operations, to develop a technology for potash ore extraction with increased recovery, and also to solve the fundamental issue of the proposed technology, namely, the transport and property considerations of the backfill mixture. Numerical modeling methods and analytical derivations of calculation formulas for backfill mixture transport are used in the work. A comparison of dry, hydraulic, and hardening backfill mixtures is carried out. The study established that hardening backfill ensures a faster transition to the stage of mining the remaining reserves. A technology for pillar extraction with the leaving of technologically necessary narrow pillars is proposed, allowing for the safety of mining operations. Formulas are derived for calculating the required strength of the backfill based on the loading degree of the technological pillar. Transportability criteria are formulated, and a calculation procedure for pipeline transport parameters under gravity and gravity-pneumatic modes is developed. The proposed technology for potash ore extraction with hardening backfill allows for increased mineral recovery while maintaining safe conditions for undermining the water-protective stratum. Full article
(This article belongs to the Section Construction Technologies)
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34 pages, 21620 KB  
Article
Dynamic Mechanical Properties and Damage Constitutive Model of Layered Cemented Backfill Under Blasting Disturbance
by Yuye Tan, Ziyi Zeng, Fenghao Zhu, Zhaohui Xiong and Weidong Song
Minerals 2026, 16(8), 791; https://doi.org/10.3390/min16080791 - 29 Jul 2026
Viewed by 317
Abstract
In this study, we explore the static and dynamic mechanical responses of layered cemented backfill subjected to blasting loads. Variable-rate uniaxial compression tests and Split Hopkinson Pressure Bar (SHPB) numerical simulations were performed on specimens with three different interlayer cement-to-tailings ratios. All samples [...] Read more.
In this study, we explore the static and dynamic mechanical responses of layered cemented backfill subjected to blasting loads. Variable-rate uniaxial compression tests and Split Hopkinson Pressure Bar (SHPB) numerical simulations were performed on specimens with three different interlayer cement-to-tailings ratios. All samples were cured for 28 days before testing. The test results reveal that uniaxial compressive strength rises and then falls with increasing loading rates, and mixed tensile-shear failure dominates quasi-static loading conditions. The interlayer cement-to-tailings ratio dominates the bearing capacity of backfill. At the test loading rate of 0.02 mm/s, lowering the interlayer ratio from 1:4 to 1:8 sharply reduces peak strength from 5.595 MPa to 1.285 MPa, with a total drop of 77.0%. SHPB simulation results show obvious strain-rate hardening under dynamic impact. For samples with an interlayer ratio of 1:4, dynamic compressive strength increases from 5.38 MPa to 6.16 MPa as impact velocity rises from 4 m/s to 13 m/s, a 14.5% improvement caused by rapid compaction of internal micropores. Combining damage mechanics and energy conservation principles, we establish a dynamic damage constitutive model that couples inherent layered interfacial damage with blasting-induced dynamic disturbance. Model predictions match experimental measurements well. The peak strength error is only 1.3% at a loading rate of 0.005 mm/s, and peak deviations for all test cases are controlled within 5.0%. This work quantitatively clarifies the static and dynamic mechanical evolution of layered cemented backfill, and provides solid theoretical support for mixture proportion design and blasting stability assessment in high-stage sequential backfilling mining. Full article
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27 pages, 13321 KB  
Article
Failure Mechanism and Support Control of Deep Gob-Side Entry Retaining in Top-Coal Roadways
by Jiahao Liu, Jianbiao Bai, Qingcang Wang, Feiteng Zhang, Shuaigang Liu, Xiangyu Wang and Shuai Yan
Appl. Sci. 2026, 16(15), 7390; https://doi.org/10.3390/app16157390 - 23 Jul 2026
Viewed by 380
Abstract
To address the engineering challenges of asymmetric large surrounding rock deformation and roadway support failure of deep gob-side entry retaining (GER) in the top-coal roadway, the progressive surrounding rock instability mechanism and fracture spatiotemporal evolution characteristics are revealed via theoretical analysis and universal [...] Read more.
To address the engineering challenges of asymmetric large surrounding rock deformation and roadway support failure of deep gob-side entry retaining (GER) in the top-coal roadway, the progressive surrounding rock instability mechanism and fracture spatiotemporal evolution characteristics are revealed via theoretical analysis and universal distinct element code (UDEC) Trigon discrete element simulation. Results show that the top coal first undergoes bed separation and tensile failure, followed by backfill corner crushing and bearing capacity loss, which ultimately induces roadway support failure. Using UDEC simulation and mechanical tests, the influences of top-coal thickness, key block B length, backfill performance, and roadway support mode on roadway support stability are systematically clarified. Results indicate that keeping full top coal within the reinforcement zone, reducing key block B length, adopting a backfill width-to-height ratio of 0.45–0.8, a water–cement ratio of 1.5:1, and combining synergistic anchoring with delayed reinforced support can reduce the risk of roadway support failure. An optimized support scheme for the entry is proposed and field-implemented. Monitoring shows that the backfill has a smooth surface; reinforcement ladder beams and steel mesh have no fracture; coal pillar peak stress reaches 5.95 MPa; coal rib bolt load (178 kN) is significantly higher than that in the backfill section (115 kN); and the backfill adapts well to roof rotation and subsidence. The results support the feasibility of the proposed control scheme under the studied geological and engineering conditions and may provide a useful reference for similar GER projects. Full article
(This article belongs to the Section Civil Engineering)
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24 pages, 14139 KB  
Article
Effect of Aggregate Fractal Dimension on Creep Behavior and Fractional-Order Constitutive Modeling of Cemented Coal Gangue Backfill
by Yongjin Zhang, Hui Yang, Xin Qu and Cheng Li
Minerals 2026, 16(7), 752; https://doi.org/10.3390/min16070752 - 19 Jul 2026
Cited by 1 | Viewed by 350
Abstract
To investigate the influence of aggregate fractal gradation on the time-dependent deformation of cemented coal gangue backfill, four groups of specimens with different aggregate fractal dimensions were prepared based on mass fractal theory. Multi-stage loading creep tests were conducted to examine the effects [...] Read more.
To investigate the influence of aggregate fractal gradation on the time-dependent deformation of cemented coal gangue backfill, four groups of specimens with different aggregate fractal dimensions were prepared based on mass fractal theory. Multi-stage loading creep tests were conducted to examine the effects of aggregate fractal dimension on creep strain, steady-state creep rate, and long-term strength. An improved fractional-order Burgers creep model incorporating a fractional Abel dashpot was then established to describe the creep response and to further interpret the relationship between aggregate gradation and model parameters. The results show that the creep deformation of cemented coal gangue backfill increased with increasing stress level and exhibited instantaneous deformation, decelerating creep, steady-state creep, and accelerating creep stages. With increasing aggregate fractal dimension, the creep deformation, steady-state creep rate, and damage accumulation first decreased and then increased. Among the tested aggregate fractal gradations, the specimen with D = 2.41 exhibited the best creep resistance, with a long-term strength of 8.83 MPa, approximately 33.40% higher than that of the specimen with D = 2.20. This behavior may be attributed to a more favorable coarse–fine particle proportion, which improves particle filling and skeleton continuity under the present material system. The comparison between experimental and fitted results indicates that the improved fractional-order Burgers model can effectively reproduce the creep process of cemented coal gangue backfill, with coefficients of determination greater than 0.97 for all tested specimens. These findings provide a useful reference for aggregate gradation optimization and creep-resistance evaluation of cemented coal gangue backfill under laboratory multi-stage loading conditions. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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36 pages, 4122 KB  
Article
Duty Cycle-Based Optimization of the Usable Energy Buffer Ratio in a Battery–Supercapacitor HESS for Mining Electric Dump Trucks
by Nikita V. Martyushev, Boris V. Malozyomov, Vladislav V. Kukartsev, Aleksey Sergeevich Govorkov, Alena A. Stupina, Roman Vladimirovich Kononenko, Yadviga Aleksandrovna Tynchenko and Galina L. Kozenkova
World Electr. Veh. J. 2026, 17(7), 355; https://doi.org/10.3390/wevj17070355 - 10 Jul 2026
Viewed by 1065
Abstract
Hybrid energy storage systems combining LiFePO4 batteries and supercapacitors can reduce high-rate battery loading in battery electric mining dump trucks operating under intensive regenerative braking conditions. This study proposes a constrained multi-objective sizing methodology for a semi-active battery–supercapacitor hybrid energy storage system [...] Read more.
Hybrid energy storage systems combining LiFePO4 batteries and supercapacitors can reduce high-rate battery loading in battery electric mining dump trucks operating under intensive regenerative braking conditions. This study proposes a constrained multi-objective sizing methodology for a semi-active battery–supercapacitor hybrid energy storage system applied to a 65 t payload-class mining electric dump truck. The model combines segment-level mining duty cycles, longitudinal vehicle dynamics, a first-order Thevenin battery representation, a usable supercapacitor energy window, bidirectional DC/DC converter limits, and constrained supervisory power splitting. Three mining duty cycles are considered: production haulage, reclamation/backfill operation, and mixed operation. The final sizing result is reported using a dimensionless usable energy buffer ratio rather than a direct comparison between supercapacitor capacitance and battery energy capacity. The results show that the required supercapacitor buffer is strongly duty cycle-dependent. For the regenerative-dominant backfill cycle, the hybrid configuration reduced peak battery charging current from approximately −950 A to −180 … −280 A and reduced battery root mean square (RMS) current by 52–64% relative to the pure battery configuration. The constrained stored fraction of regenerative energy also increased when the supercapacitor branch was included, while non-accepted braking power was assigned to the residual braking channel. The proposed approach provides a physically consistent basis for preliminary hybrid energy storage system (HESS) sizing and clarifies that battery current reduction should be interpreted as a degradation-relevant stress indicator rather than as a direct quantified lifetime prediction. Full article
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13 pages, 1611 KB  
Article
Features of Modeling the Mechanical Response of Crushed Salt-Based Backfill Material in Potash Mines
by Alexander A. Selikhov, Maxim A. Karasev, Vladislav V. Petrushin, Ekaterina L. Romanova, Anna V. Andreeva, Vadim S. Biberin and Egor S. Kudashov
Eng 2026, 7(7), 330; https://doi.org/10.3390/eng7070330 - 8 Jul 2026
Viewed by 469
Abstract
The development of potash deposits under complex mining and geological conditions requires the implementation of efficient geotechnologies, including backfilling of mined-out voids. Preserving the water-protective strata and preventing mining-induced accidents are impossible without accurate prediction of the stress–strain state of the backfill mass. [...] Read more.
The development of potash deposits under complex mining and geological conditions requires the implementation of efficient geotechnologies, including backfilling of mined-out voids. Preserving the water-protective strata and preventing mining-induced accidents are impossible without accurate prediction of the stress–strain state of the backfill mass. Traditional models, based on the Mohr–Coulomb criterion, are unable to properly describe physical and mechanical processes occurring in crushed salt rock, including the transition from dilatancy to compaction and nonlinear hardening. This requires the application of specialized models such as the SRP model. The aim of this study is to investigate the mechanical response of crushed salt rock backfill material under complex loading conditions and to calibrate the parameters of the SRP model in order to improve the accuracy of geomechanical calculations. The shape of the plastic flow surface in the deviatoric plane was established, including both shear and cap components. A nonlinear dependence of the friction angle on mean stress was identified and described by a logarithmic function. The law of plastic hardening was determined, and a non-associated plastic flow rule was confirmed in the shear domain. The calibrated SRP model allows for predicting the backfill mass behavior with high reliability, which is a necessary condition for substantiating the parameters of safe potash mining. Full article
(This article belongs to the Special Issue Advanced Numerical Simulation Techniques for Geotechnical Engineering)
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24 pages, 28316 KB  
Article
Mechanical Characterization and Artificial Floor Design for Underhand Cut-And-Fill Mining in a Kaolinized Altered Orebody
by Yantian Yin, Zhihai An, Weiguo Li, Chao Peng, Shuyan Du and Chengpeng Liu
Processes 2026, 14(13), 2157; https://doi.org/10.3390/pr14132157 - 2 Jul 2026
Viewed by 338
Abstract
Thin, steeply dipping orebodies hosted in kaolinized altered fault zones are difficult to mine safely because of weak rock mass integrity, water sensitivity, and limited self-supporting capacity. This study investigates the F20 ore-bearing altered structural zone at Changtai Mining and develops an artificial [...] Read more.
Thin, steeply dipping orebodies hosted in kaolinized altered fault zones are difficult to mine safely because of weak rock mass integrity, water sensitivity, and limited self-supporting capacity. This study investigates the F20 ore-bearing altered structural zone at Changtai Mining and develops an artificial floor design for downward drift-and-fill mining. Engineering geological characterization, rock mass quality evaluation, mechanical analysis, and three-dimensional numerical simulation were combined to assess floor-bearing requirements and regional recovery stability. The results show that the wall rocks are grade III, whereas the ore-bearing altered zone is grade IV and represents the controlling weak component. For the preferred 3.5 m × 3.5 m drift, an equivalent artificial floor bearing thickness of about 1.0 m is required. Numerical evaluation indicates that supported drifts remain stable, but crosscut–drift intersections are the main deformation and damage concentration zones. A representative 0.5 m drift offset significantly weakens the load-transfer path of the floor–rock system. The proposed vertically aligned, short drift, rapid backfill scheme with a reinforced composite artificial floor provides a practical basis for safe recovery of weak kaolinized altered orebodies. Full article
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