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Search Results (352)

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Keywords = automated guided vehicle

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26 pages, 2625 KB  
Article
A Multi-Model Optimization Framework for Sustainable AGV-Assisted Order Picking with Experimentation Using Real-Life Data
by Simge Güçlükol Ergin and Mahmut Ali Gökçe
Sustainability 2026, 18(13), 6618; https://doi.org/10.3390/su18136618 - 30 Jun 2026
Viewed by 263
Abstract
Over the last decades, the rapid growth of e-commerce has increased the scale and operational intensity of warehouse systems. Consequently, sustainability in warehouse operations has become increasingly important due to rising energy consumption and environmental concerns. As an answer to this growth, Automated [...] Read more.
Over the last decades, the rapid growth of e-commerce has increased the scale and operational intensity of warehouse systems. Consequently, sustainability in warehouse operations has become increasingly important due to rising energy consumption and environmental concerns. As an answer to this growth, Automated Guided Vehicles (AGVs) are utilized more, directly affecting energy usage and operational efficiency. This study develops a sustainability-oriented optimization framework for AGV-assisted order picking in warehouses with random storage and multiple products per location. The framework includes five mathematical models prioritizing one or more environmental (distance minimization), economic (AGV utilization), and social (workload balancing) sustainability perspectives. A generalized recursive matheuristic algorithm based on iterative cut generation is developed for the first model. A real-life dataset is used to evaluate the proposed approaches. Results reveal substantially different outcomes from different sustainability perspectives. The “Compact Clustering Model” achieved the best environmental performance, reducing total travel distance and normalized energy consumption by approximately 27–29% compared with the baseline formulation. From an economic sustainability perspective, several formulations achieved 92–100% AGV utilization, while social sustainability indicators showed load variability ranging from approximately 5.1 to 13.1. Overall, the findings demonstrate that different formulations provide distinct sustainability advantages in AGV-assisted warehouse systems. Full article
(This article belongs to the Section Sustainable Transportation)
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36 pages, 7770 KB  
Article
Performance Evaluation and Error Mitigation of Ultrasonic Indoor Positioning: An ESP32-Based IMU-ESKF Architecture
by Dongze Wang, Mohammed Faeik Ruzaij Al-Okby, Sadegh Refaeiabdolhosseinzadehneishabouri, Mohammed Ali Tlili and Kerstin Thurow
Sensors 2026, 26(13), 4090; https://doi.org/10.3390/s26134090 - 27 Jun 2026
Viewed by 297
Abstract
Reliable indoor localization is required for automated guided vehicles (AGVs), robot validation, and industrial digital-twin applications, but ultrasonic positioning can degrade sharply when acoustic visibility changes. This paper evaluates Marvelmind Super-Beacon localization in controlled laboratory experiments involving both AGV tracking and UR10 robot-arm [...] Read more.
Reliable indoor localization is required for automated guided vehicles (AGVs), robot validation, and industrial digital-twin applications, but ultrasonic positioning can degrade sharply when acoustic visibility changes. This paper evaluates Marvelmind Super-Beacon localization in controlled laboratory experiments involving both AGV tracking and UR10 robot-arm positioning. The non-inverse architecture (NIA) and inverse architecture (IA) configurations are included as parallel validation scenarios to assess the robustness of the proposed mitigation framework across different Marvelmind deployment modes. The baseline analysis identifies the dominant acoustic failure modes, including multipath-induced scatter, crossover-zone handover jumps, update-rate degradation, complete non-line-of-sight (NLoS) outages, and height-dependent 3D jitter. To mitigate these effects, an embedded ultrasonic–inertial pipeline is implemented on an ESP32-S3-WROOM-1 module. The system combines UART packet validation, interrupt-driven ICM-20948 inertial acquisition at 500 Hz, sliding-window kinematic outlier rejection, and a 15-state error-state Kalman filter (ESKF). The embedded estimator logic is designed to maintain motion continuity during intermittent or corrupted acoustic positioning while reintroducing validated ultrasonic absolute corrections. Using recorded AGV and UR10 datasets, mitigation performance was quantitatively assessed through a firmware-consistent replay of the recorded measurements, using the same gating, inertial propagation, and measurement-update logic as the real-time ESP32-S3 implementation. Across ten trials per configuration, the replay-based trial-mean RMSE in the 2D AGV scenarios decreased from 101.2–104.1 mm for raw ultrasonic data to 47.2–48.7 mm after fusion, while peak failure-interval errors were reduced by 64.2–65.7%. In the 3D UR10 scenarios, replay-based trial-mean RMSE decreased from 157.6–158.4 mm to 80.2–80.5 mm, and peak height-sensitive 3D errors were reduced by 58.8–60.0%. The results demonstrate the feasibility of embedded ultrasonic–inertial robustness enhancement for localization in controlled laboratory AGV and robot-arm scenarios. While the proposed approach shows promising performance under the investigated conditions, further validation is required before extending the conclusions to larger-scale and dynamically changing industrial environments. Full closed-loop online robot localization and control based directly on the fused localization output remain subjects for future investigation. Full article
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28 pages, 23126 KB  
Article
A Bi-Level Hybrid Framework for Multi-Target Path Planning of AGV Based on Particle Swarm Optimization and Bidirectional Rapidly Exploring Random Tree
by Tursun Mamat, Zhaolong Liu, Qiuju Yang, Abdukeram Dolkun and Longfei Li
Sensors 2026, 26(13), 4062; https://doi.org/10.3390/s26134062 - 26 Jun 2026
Viewed by 234
Abstract
Multi-target path planning for Automated Guided Vehicle (AGV) in complex logistics environments requires balancing planning efficiency, obstacle avoidance capability, and trajectory smoothness. To address these challenges, this paper proposes a bi-level collaborative framework integrating Particle Swarm Optimization (PSO) with the Bidirectional Rapidly Exploring [...] Read more.
Multi-target path planning for Automated Guided Vehicle (AGV) in complex logistics environments requires balancing planning efficiency, obstacle avoidance capability, and trajectory smoothness. To address these challenges, this paper proposes a bi-level collaborative framework integrating Particle Swarm Optimization (PSO) with the Bidirectional Rapidly Exploring Random Tree (Bi-RRT). The framework unifies adaptive sampling, online parameter optimization, and trajectory smoothing within a single planning architecture. Specifically, the framework constructs a five-dimensional particle encoding that includes the expansion step size and multi-level strategy switching thresholds. During the Bi-RRT expansion process, an expansion-failure-driven adaptive sampling mechanism is introduced to enhance search performance in cluttered environments, while local-density-based suppression and directional dispersion are employed to reduce redundant exploration. In addition, a lightweight PSO-based monitoring mechanism enables online adaptive parameter adjustment. For multi-target scheduling, a greedy heuristic based on a hybrid weighted graph determines the visitation sequence. Trajectory smoothness is further improved using cubic B-spline interpolation combined with bounded perturbation optimization. Experimental results demonstrate that the proposed framework improves planning efficiency while maintaining stable performance across environments with different obstacle densities. These results demonstrate the effectiveness of the proposed framework for multi-target AGV path planning in complex warehouse environments. Full article
(This article belongs to the Section Sensors and Robotics)
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26 pages, 10413 KB  
Article
An A*-Distance-Guided Exploration Strategy for Multi-AGV Path Planning
by Ying Zhou, Yixin Feng, Peiyan Mao and Pengfei Wang
Automation 2026, 7(4), 100; https://doi.org/10.3390/automation7040100 - 25 Jun 2026
Viewed by 216
Abstract
A common limitation of existing multi-AGV cooperative systems is their reliance on the obstacle-agnostic Manhattan distance as the basis for reward signals. This causes agents to receive misleading feedback, engage in excessive futile exploration, and ultimately achieve poor training quality. To address this, [...] Read more.
A common limitation of existing multi-AGV cooperative systems is their reliance on the obstacle-agnostic Manhattan distance as the basis for reward signals. This causes agents to receive misleading feedback, engage in excessive futile exploration, and ultimately achieve poor training quality. To address this, we introduce an A*-distance guidance mechanism for multi-agent reinforcement learning (MARL) path planning, built on the precise path distance computed via the A* algorithm (A*-distance). Within the QMIX framework, we incorporate an A*-distance-based guiding function into the action selection mechanism. This function evaluates candidate actions by quantifying their immediate effect on the A*-distance, providing positive incentives for actions that bring the agent closer to the goal and applying negative penalties for those that lead it farther away. This effectively biases exploration towards actions that genuinely shorten the obstacle-aware path to the goal, suppresses ineffective exploration, and accelerates policy convergence. Experiments in four warehouse environments (simple obstacles, complex obstacles, large-scale, and congested) show that, compared with standard QMIX, the proposed method achieves higher global average reward and faster convergence. The advantage grows as environment scale and obstacle density increase. In the large-scale and congested environments, standard QMIX and the other MARL baselines fail to solve the task, whereas the proposed method still succeeds. It is the only learning-based method to solve these hardest tasks while keeping path length close to that of dedicated search-based solvers. Ablation experiments further show that the A*-distance-guided action selection is the primary contributor to these gains, while the A*-distance reward plays a supporting role. Full article
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33 pages, 7191 KB  
Article
Finite-Time Disturbance Compensation for Hierarchical Formation of Dual AGVs in Smart Ports
by Qiang Zhang, Bo Yuan, Li He, Zhengfang Xu and Dudu Guo
J. Mar. Sci. Eng. 2026, 14(13), 1166; https://doi.org/10.3390/jmse14131166 - 24 Jun 2026
Viewed by 129
Abstract
This paper proposes an integrated formation control framework with a finite-time nonlinear disturbance observer (FT-NDO) for automated guided vehicles (AGVs) operating in port environments, where constrained workspace, narrow formation spacing, and complex external disturbances pose significant challenges. An adaptive leader–follower formation strategy with [...] Read more.
This paper proposes an integrated formation control framework with a finite-time nonlinear disturbance observer (FT-NDO) for automated guided vehicles (AGVs) operating in port environments, where constrained workspace, narrow formation spacing, and complex external disturbances pose significant challenges. An adaptive leader–follower formation strategy with dynamic inter-vehicle spacing is developed to enhance maneuverability during turning. Within a hierarchical control structure that decouples lateral and longitudinal dynamics, two sliding mode controllers (SMCs) are designed: (a) a lateral SMC that prioritizes heading accuracy, limiting yaw angle error to within ±2°; and (b) a nonsingular terminal SMC (NTSMC) for longitudinal control, improving error convergence speed compared to conventional SMC. An FT-NDO is further incorporated into both control loops to estimate and compensate for external disturbances in real time, achieving a disturbance estimation accuracy of over 95% and significantly attenuating the impact of environmental disturbances. Validation through simulation and physical experiment of a dual-AGV formation in a realistic port scenario demonstrates that the proposed approach restricts formation deviation to 0.015 m and maintains stable operation under various disturbance conditions. This study provides a practical solution for dual-AGV collaborative transportation in spatially constrained and dynamically disturbed environments, with direct implications for improving operational efficiency and safety in port logistics. Full article
(This article belongs to the Section Ocean Engineering)
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28 pages, 2256 KB  
Article
Towards Fault-Tolerant AGV Task Scheduling in Flexible Manufacturing Systems Using a Tree-Based Max-Plus Predictive Approach
by Dominik Zaborniak, Paweł Kasza, Marcin Pazera and Marcin Witczak
Sensors 2026, 26(12), 3898; https://doi.org/10.3390/s26123898 - 19 Jun 2026
Viewed by 267
Abstract
Efficient task assignment for mobile robots is a crucial challenge in modern intralogistics. This paper presents an integrated cyber-physical framework combining predictive tree search on switching max-plus linear systems with a physical IoT-based dispatch interface. The scheduling problem is modelled as a discrete [...] Read more.
Efficient task assignment for mobile robots is a crucial challenge in modern intralogistics. This paper presents an integrated cyber-physical framework combining predictive tree search on switching max-plus linear systems with a physical IoT-based dispatch interface. The scheduling problem is modelled as a discrete event system, where standard max-plus algebra captures robot synchronization, and a switching mechanism represents alternative resource assignments. To address real-world operational disturbances, the predictive model is enhanced with a fault-tolerant control (FTC) mechanism that dynamically estimates and adapts to non-stationary transport delays. The resulting decision space, which grows exponentially with the prediction horizon, is explored via a predictive tree search algorithm utilizing a quadratic cost function to penalize excessive and uneven transport times. The physical dispatch layer is realized using KIS.BOX IoT devices acting as operator-controlled stations, communicating with the central controller via a WebSocket/STOMP event stream and a lightweight REST API. Simulation results obtained in a Blender 3D environment demonstrate that the proposed FTC predictive strategy significantly reduces the variance of task completion times under fault conditions compared to a baseline First-In-First-Out approach. Furthermore, the IoT integration successfully simulates and validates the feasibility of human-in-the-loop task injection within a realistic, stochastic scenario. Full article
(This article belongs to the Special Issue Feature Papers in Fault Diagnosis & Sensors 2026)
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30 pages, 42422 KB  
Article
Bi-Level Meta-Learning for Reliable Remote Sensing Image Registration
by Lin Shi, Renzhen Wang, Xiaofeng Zhu, Cong An, Kai Zhao, Jun Shu, Dongfang Yang and Deyu Meng
Remote Sens. 2026, 18(12), 2007; https://doi.org/10.3390/rs18122007 - 16 Jun 2026
Viewed by 197
Abstract
Unmanned aerial vehicle (UAV) visual navigation relies critically on robust image matching between UAV-acquired aerial imagery and pre-existing satellite reference maps. However, extreme cross-domain heterogeneity—encompassing temporal, radiometric, viewpoint, and sensor variations—causes severe performance degradation in existing deep learning-based matchers trained on conventional benchmarks. [...] Read more.
Unmanned aerial vehicle (UAV) visual navigation relies critically on robust image matching between UAV-acquired aerial imagery and pre-existing satellite reference maps. However, extreme cross-domain heterogeneity—encompassing temporal, radiometric, viewpoint, and sensor variations—causes severe performance degradation in existing deep learning-based matchers trained on conventional benchmarks. Furthermore, manual annotation of ground-truth correspondences is prohibitively expensive. This paper proposes a semi-supervised saliency-aware image matching framework with bi-level meta-learning. Our approach comprises two synergistic stages: (1) automated dense correspondence generation via parameterized geometric synthesis, which constructs a large-scale coarse dataset Dc (approximately 50,000 pairs) without dense manual point annotation, serving as the primary training corpus for the feature matching network; (2) expert-validated meta-data curation producing a high-quality meta-dataset Dm (500 pairs) that supervises the training of a Saliency Judgment Network through bi-level meta-optimization, enabling the network to identify and prioritize geometrically reliable correspondences. Experimental results on the proposed RS-Hetero-50K benchmark and cross-domain FuJian-Mountain dataset demonstrate substantial improvements over representative sparse and detector-free matchers, including LoFTR, SuperGlue, and LightGlue. The complete CNN-attention and saliency-aware framework achieves 95.4% matching precision, which is consistent with the best result reported in the experimental section. The plug-and-play experiments further confirm that the proposed saliency module consistently improves representative sparse and detector-free matchers, indicating that the performance gain stems from both stronger feature representation and saliency-guided correspondence selection. The largest terrain-specific gain is observed in gobi scenes, where the AUC@5 px improves by 16.8% relative to the LoFTR baseline, demonstrating improved robustness in weakly textured remote sensing environments. Full article
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32 pages, 6527 KB  
Review
A Literature Review on Challenges and Solutions for Smart and Sustainable Urban Mobility
by Antonio Verde, Miguel Meléndez-Useros and Fernando Viadero-Monasterio
Urban Sci. 2026, 10(6), 326; https://doi.org/10.3390/urbansci10060326 - 11 Jun 2026
Viewed by 556
Abstract
Urban mobility is undergoing a rapid transition driven by digitalization, electrification, and automation. However, current research remains largely fragmented across specific technological domains, obscuring the interactions required for city-scale deployment. To address this gap, we conducted a literature review (2018–2026) adhering to the [...] Read more.
Urban mobility is undergoing a rapid transition driven by digitalization, electrification, and automation. However, current research remains largely fragmented across specific technological domains, obscuring the interactions required for city-scale deployment. To address this gap, we conducted a literature review (2018–2026) adhering to the PRISMA 2020 guidelines. Using Google Scholar as an aggregate search engine, we screened and synthesized 162 peer-reviewed studies across four foundational pillars: intelligent transportation systems, resilient infrastructure, electric mobility, and autonomous/connected vehicles. The methodological evaluation of the literature reveals a prevalent overreliance on simulation models compared to large-scale field trials. Through a narrative synthesis of the selected studies, we derive a comprehensive five-layer conceptual framework that integrates the infrastructure, mobility, energy, digital, and governance layers. The findings indicate that scaling smart mobility is frequently constrained by institutional fragmentation and infrastructure rigidity, which often act as bottlenecks equal to or greater than technological capability. The review concludes by outlining targeted research priorities to guide the integration of sustainable urban mobility. Full article
(This article belongs to the Special Issue Smart Cities—Urban Planning, Technology and Future Infrastructures)
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26 pages, 6127 KB  
Article
Green Scheduling of AGVs in Automated Container Terminals with AGV-Mate Capacity Constraints Using a Learning-Enhanced Adaptive Large Neighborhood Search Algorithm
by Qinglei Zhang, Aiyan Huang and Ying Zhou
J. Mar. Sci. Eng. 2026, 14(11), 1063; https://doi.org/10.3390/jmse14111063 - 5 Jun 2026
Viewed by 240
Abstract
The efficiency and low-carbon operation of automated container terminals (ACTs) are closely related to the coordinated scheduling of quay cranes (QCs), yard cranes (YCs), and automated guided vehicles (AGVs). Under mixed import and export tasks, unreasonable equipment allocation often leads to prolonged AGV [...] Read more.
The efficiency and low-carbon operation of automated container terminals (ACTs) are closely related to the coordinated scheduling of quay cranes (QCs), yard cranes (YCs), and automated guided vehicles (AGVs). Under mixed import and export tasks, unreasonable equipment allocation often leads to prolonged AGV waiting and unnecessary energy consumption. This study focuses on the green AGV scheduling problem with AGV-mate capacity constraints and establishes a mixed-integer programming model aimed at minimizing the total energy consumption of AGVs. The model incorporates energy consumption characteristics of AGVs during loaded travel, empty travel, and waiting periods. A learning-enhanced adaptive large neighborhood search algorithm (L-ALNS) is developed with an ε-greedy operator selection mechanism and dynamic weight update strategy to improve search efficiency and solution quality. Numerical results demonstrate that L-ALNS outperforms benchmark algorithms in total system energy consumption under various scales. Further analysis reveals that AGV and AGV-mate configurations significantly affect system performance, while excessive resource deployment may lead to diminishing marginal benefits. Overall system performance depends on the dynamic balance among horizontal transport capacity, yard-side buffer capacity, and equipment coordination efficiency. Full article
(This article belongs to the Section Ocean Engineering)
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14 pages, 2190 KB  
Article
Research on Target Detection Algorithms for AGV Under Adverse Weather Conditions
by Huanwu Zhan, Shuwan Cui, Shibing Cai, Tao Wei and Yilong Li
Electronics 2026, 15(11), 2473; https://doi.org/10.3390/electronics15112473 - 4 Jun 2026
Viewed by 225
Abstract
With the rapid development of intelligent manufacturing and smart logistics, object detection has become increasingly important in automated transportation systems, including automated guided vehicles (AGVs), warehouses, production workshops, and distribution operations. However, under adverse weather conditions, existing object detection methods often suffer from [...] Read more.
With the rapid development of intelligent manufacturing and smart logistics, object detection has become increasingly important in automated transportation systems, including automated guided vehicles (AGVs), warehouses, production workshops, and distribution operations. However, under adverse weather conditions, existing object detection methods often suffer from degraded performance because object features become blurred or less distinguishable, resulting in reduced detection accuracy. To address this issue, this study proposes an improved object detection algorithm for adverse weather conditions based on YOLOv8n. Specifically, the SimAM attention mechanism is introduced into the backbone network to enhance feature representation. An LCAHead detection head is designed to improve cross-layer feature fusion. In addition, the Wise-IoUv1 loss function is used to replace CIoU, contributing to more stable training and improved convergence. Finally, channel-wise distillation is applied to further enhance detection accuracy without increasing inference cost. Experimental results on the test set show that the proposed method achieves an mAP@0.5 of 50.8%, representing a 7.6% improvement over YOLOv8n, while maintaining an inference speed of 128 FPS. Full article
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36 pages, 3755 KB  
Article
LR Linear Regression Model and FNN Feed-Forward Neural Network: Hybrid Approach to Predict SOH of Lithium Ion Batteries
by Alice Cervellieri
World Electr. Veh. J. 2026, 17(6), 289; https://doi.org/10.3390/wevj17060289 - 29 May 2026
Viewed by 213
Abstract
The integration of electric vehicles with grid vehicles promotes the creation of multi-energy microgrid models. One of the aims of these models is to decrease electricity usage through Vehicle-to-Grid planning. Effective management of microgrids necessitates sophisticated automation and control systems, which can prove [...] Read more.
The integration of electric vehicles with grid vehicles promotes the creation of multi-energy microgrid models. One of the aims of these models is to decrease electricity usage through Vehicle-to-Grid planning. Effective management of microgrids necessitates sophisticated automation and control systems, which can prove challenging to establish and sustain. To tackle these challenges, the author introduces a hybrid model that merges a Linear Regression model and a Feedforward Neural Network, created using Matlab software. This combined algorithm adjusts the quantity of hidden neurons to enhance performance, guided by the evaluation criteria of Mean Squared Error, Root Mean Squared Error, and Mean Absolute Percentage Error based on batteries B0005, B0006, and B0007 from the NASA PCoE Research Center Dataset. The author forecasts the lifespan of the battery that most accurately reflects its degradation, revealing important implications for the future advancement of systems that employ Linear Regression and Feedforward Neural Networks for integrating electric vehicles into Vehicle-to-Grid systems. The comparison among the training, testing, and validation stages of the methodology serves to thoroughly demonstrate its effectiveness. Furthermore, the author indicates that the LR-FFN algorithm provides predictive tools relevant for the management of V2G-compatible EV systems and performs superiorly compared to other methods noted in the existing literature. Additionally, the author aimed to specifically identify the attributes of the LR-FNN model for prospective usages, emphasizing its efficacy in developing effective microgrid management, promoting energy efficiency, and ensuring that microgrids remain secure and resilient against failures or threats. Full article
(This article belongs to the Section Charging Infrastructure and Grid Integration)
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23 pages, 2293 KB  
Article
Automation and Robotization for Enhancing Occupational Safety, Ergonomics, and Social Sustainability in Plastic Crate Production Processes
by Roksana Pawełczyk, Patrycja Kabiesz, Grażyna Płaza and Mohammad Gheibi
Sustainability 2026, 18(11), 5470; https://doi.org/10.3390/su18115470 - 29 May 2026
Viewed by 502
Abstract
This study investigates the impact of selected automation scenarios on occupational safety, ergonomics, and operational performance in a plastic crate production workstation. The research focuses on a specific case from the discrete manufacturing sector and aims to develop an integrated analytical framework combining [...] Read more.
This study investigates the impact of selected automation scenarios on occupational safety, ergonomics, and operational performance in a plastic crate production workstation. The research focuses on a specific case from the discrete manufacturing sector and aims to develop an integrated analytical framework combining ergonomic assessment with process simulation for the evaluation of organizational and technological improvements in manual handling operations. This study applies a simulation-based production model developed in the DBR77 discrete-event simulation environment to analyze alternative workstation configurations. The assessment framework integrates Ishikawa analysis for root-cause identification and the RULA and REBA methods for ergonomic risk evaluation. The investigated workstation was characterized by repetitive manual handling activities, awkward working postures, and increased physical workload associated with palletizing and transport operations. Several organizational and technological variants were analyzed, including additional operator support, robot-assisted palletizing, conveyor integration, and automated guided vehicle (AGV) transport. The simulation results indicated that the AGV-supported configuration achieved the shortest cycle time (1270 s per batch of 30 units), whereas the robot-assisted variant resulted in the longest cycle time (1520 s). Ergonomic assessment showed a reduction in RULA scores from 6–7 to 3–4 and REBA scores from 8–10 to 4–5 in the automated scenarios. The contribution of this study lies in the integration of ergonomic risk assessment and discrete-event simulation within a unified evaluation framework for workstation redesign in discrete manufacturing environments. The findings demonstrate how simulation-supported analysis can support decision-making regarding the balance between manual labor and automation under specific operational conditions. Due to the single-case-study design, the results should be interpreted as context-specific and exploratory rather than directly generalizable to all manufacturing systems. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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35 pages, 14703 KB  
Article
Research on Reinforcement Learning-Based Autonomous Navigation and Obstacle Avoidance Methods for AGVs in Unknown Hospital Environments
by Tianye Luo, Jing Hu, Bangcheng Zhang, Xinming Zhang and Shaoming Luo
Sensors 2026, 26(11), 3439; https://doi.org/10.3390/s26113439 - 29 May 2026
Viewed by 422
Abstract
Reinforcement learning (RL) represents an effective approach for developing autonomous navigation and obstacle avoidance capabilities in hospital automated guided vehicles (AGVs). However, real-world adoption is challenged by the need for carefully designed reward functions, low sample efficiency, and slow convergence behaviour. To effectively [...] Read more.
Reinforcement learning (RL) represents an effective approach for developing autonomous navigation and obstacle avoidance capabilities in hospital automated guided vehicles (AGVs). However, real-world adoption is challenged by the need for carefully designed reward functions, low sample efficiency, and slow convergence behaviour. To effectively address these issues, in this work, BEAGM-PPO, a reinforcement learning framework tailored for unknown hospital environments, was proposed. A reference model was initially employed to improve sample efficiency by directing the agent’s learning process. The reference model consists of expert demonstrations and policy derivation mechanisms. During the expert demonstration phase, human experts perform the required tasks and generate state-action pair datasets for training. During the policy derivation phase, demonstration data, behaviour cloning, and uncertainty estimation were used to derive the imitated expert policy. An ant colony optimization (ACO)-inspired pheromone mechanism and a memory replay strategy were incorporated to improve target-oriented action selection and supress unnecessary exploration. Experiments conducted in typical 3D simulation scenarios demonstrated that the proposed method achieved the highest arrival rate compared with baseline models. Moreover, the integrated imitation learning approach enables uncertainty estimation for both the policy and the model, while expanded training datasets further enhance performance. Overall, the results prove that BEAGM-PPO serves as a solid theoretical foundation for autonomous navigation in hospital AGVs. Full article
(This article belongs to the Section Navigation and Positioning)
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24 pages, 8281 KB  
Article
Fault-Tolerant Control of AGVs via Deep Feature Enhancement and Multi-Source Verification in Complex Industrial Environments
by Yazhou Zhou, Shanshan Peng, Yun Wang, Nan Zhou and Fei Shan
Sensors 2026, 26(11), 3428; https://doi.org/10.3390/s26113428 - 28 May 2026
Viewed by 309
Abstract
To address the issue of 2D laser-guided automated guided vehicles (AGVs) in industrial intelligent material handling scenarios being susceptible to interference from changes in lighting and complex obstacles, leading to abnormal positioning and mapping and frequent false stops, this paper designs a lightweight, [...] Read more.
To address the issue of 2D laser-guided automated guided vehicles (AGVs) in industrial intelligent material handling scenarios being susceptible to interference from changes in lighting and complex obstacles, leading to abnormal positioning and mapping and frequent false stops, this paper designs a lightweight, multi-dimensional perception and anti-false-stop YOLOv8 anomaly recognition network, achieving accurate identification of various interferences in complex environments. An adaptive decision-making fault-tolerant control algorithm is proposed, introducing a temporal logic verification and dynamic threshold adjustment mechanism to achieve real-time dynamic switching of obstacle avoidance levels, ensuring efficient coordination between perception decision-making and control execution. An AGV anomaly detection sample set suitable for complex industrial scenarios is constructed, providing reliable data support for model optimization and accuracy evaluation. Finally, real-world deployment verification in a real electronics factory environment shows that this method reduces the vehicle false-stop rate and improves task handling efficiency. This research effectively solves the robust perception problem of AGVs in complex industrial environments and has significant engineering application value. Full article
(This article belongs to the Special Issue AI for Sensor-Based Robotic Object Perception)
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32 pages, 6605 KB  
Article
A Hybrid Enhanced Harris Hawks Optimization Algorithm for AGV Path Planning in Smart Warehousing
by Guiqiang Cheng, Chunfang Li, Yuhang Ren, Jiankun Li, Yuqi Yao, Yiwen Zhang, Linsen Song, Xinming Zhang, Jingru Liu, Lei Gong and Zhenglei Yu
Actuators 2026, 15(6), 294; https://doi.org/10.3390/act15060294 - 27 May 2026
Viewed by 289
Abstract
Automated Guided Vehicles (AGVs) play a crucial role in intelligent warehousing; however, effective path planning remains challenging because of obstacles, safety constraints, and the risk of suboptimal routes. This study proposes an improved Harris Hawks Optimization algorithm for AGV path planning, introducing strategies [...] Read more.
Automated Guided Vehicles (AGVs) play a crucial role in intelligent warehousing; however, effective path planning remains challenging because of obstacles, safety constraints, and the risk of suboptimal routes. This study proposes an improved Harris Hawks Optimization algorithm for AGV path planning, introducing strategies to enhance initial solution quality, balance global and local search, and avoid local optima. The proposed algorithm generates shorter, smoother, and safer paths, as demonstrated through benchmark tests, multi-scale grid-map simulations, and real-world AGV experiments. In terms of path length and computational efficiency, the enhanced algorithm significantly outperforms the original HHO, reducing average path length by 10.81% and average travel time by 11.94%. These results demonstrate that the proposed method provides a practical and reliable solution for autonomous warehouse navigation and significantly improves AGV path-planning performance. Full article
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