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Keywords = articulated arm

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18 pages, 1601 KB  
Article
Path Planning for a Cartesian Apple Harvesting Robot Using the Improved Grey Wolf Optimizer
by Dachen Wang, Huiping Jin, Chun Lu, Xuanbo Wu, Qing Chen, Lei Zhou, Xuesong Jiang and Hongping Zhou
Agronomy 2026, 16(2), 272; https://doi.org/10.3390/agronomy16020272 - 22 Jan 2026
Viewed by 20
Abstract
As a high-value fruit crop grown worldwide, apples require efficient harvesting solutions to maintain a stable supply. Intelligent harvesting robots represent a promising approach to address labour shortages. This study introduced a Cartesian robot integrated with a continuous-picking end-effector, providing a cost-effective and [...] Read more.
As a high-value fruit crop grown worldwide, apples require efficient harvesting solutions to maintain a stable supply. Intelligent harvesting robots represent a promising approach to address labour shortages. This study introduced a Cartesian robot integrated with a continuous-picking end-effector, providing a cost-effective and mechanically simpler alternative to complex articulated arms. The system employed a hand–eye calibration model to enhance positioning accuracy. To overcome the inefficiencies resulting from disordered harvesting sequences and excessive motion trajectories, the harvesting process was treated as a travelling salesman problem (TSP). The conventional fixed-plane return trajectory of Cartesian robots was enhanced using a three-dimensional continuous picking path strategy based on a fixed retraction distance (H). The value of H was determined through mechanical characterization of the apple stem’s brittle fracture, which eliminated redundant horizontal displacements and improved operational efficiency. Furthermore, an improved grey wolf optimizer (IGWO) was proposed for multi-fruit path planning. Simulations demonstrated that the IGWO achieved shorter path lengths compared to conventional algorithms. Laboratory experiments validated that the system successfully achieved vision-based localization and fruit harvesting through optimal path planning, with a fruit picking success rate of 89%. The proposed methodology provides a practical framework for automated continuous harvesting systems. Full article
(This article belongs to the Section Precision and Digital Agriculture)
22 pages, 3108 KB  
Article
Multi-Criteria Decision Framework for Optimal Robotic System Selection in 3D Concrete Printing
by Ciprian Lapusan, Camelia Maria Negrutiu and Ioan Sosa
Buildings 2026, 16(1), 202; https://doi.org/10.3390/buildings16010202 - 2 Jan 2026
Viewed by 243
Abstract
3D Concrete Printing (3DCP) is increasingly used for both on-site building fabrication and off-site production of structural components in controlled environments. The differences between these application contexts pose distinct requirements and constraints for the robotic systems used for material deposition. Selecting an appropriate [...] Read more.
3D Concrete Printing (3DCP) is increasingly used for both on-site building fabrication and off-site production of structural components in controlled environments. The differences between these application contexts pose distinct requirements and constraints for the robotic systems used for material deposition. Selecting an appropriate robotic architecture, therefore, represents a critical design decision that directly influences printing quality and system performance. To address this challenge, this study proposes a multi-criteria decision-making framework for optimal selection of the robotic architecture for a 3DCP system, in accordance with its application requirements and constraints. For this, the method integrates AHP and TOPSIS, and takes into consideration factors such as technical characteristics, operational requirements, and economic costs. To demonstrate the applicability of the method, a case study was conducted to identify the most suitable robotic architecture for a laboratory-scale façade printing 3DCP system. Three robotic configurations were analyzed: a gantry system, an articulated robotic arm, and a parallel delta robot. The results showed that the articulated robotic arm achieves the highest TOPSIS closeness coefficient (CCᵢ = 0.681), outperforming the other two configurations. These findings align with existing façade-oriented 3DCP studies and indicate that articulated robotic arms are well-suited for the fabrication of geometrically complex components with higher surface quality and dimensional accuracy. The results show that the proposed framework enables transparent, application-driven decisions during early-stage robotic system design for 3DCP. Full article
(This article belongs to the Section Construction Management, and Computers & Digitization)
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15 pages, 3170 KB  
Article
Measuring Relative Component Motion and Stability in Total Hip Replacements Using a Magnetic Position and Orientation Sensing System
by Oliver G. Vickers, Peter R. Culmer, Graham H. Isaac, Robert W. Kay, Matthew P. Shuttleworth, Tim N. Board and Sophie Williams
Sensors 2025, 25(23), 7280; https://doi.org/10.3390/s25237280 - 29 Nov 2025
Viewed by 510
Abstract
An instrumented total hip replacement (THR) implant capable of remote and continuous monitoring would be an attractive prospect for a surgeon to conveniently track the recovery of their patients. Measuring the relative motion of the prosthesis components would provide insight into joint kinematics [...] Read more.
An instrumented total hip replacement (THR) implant capable of remote and continuous monitoring would be an attractive prospect for a surgeon to conveniently track the recovery of their patients. Measuring the relative motion of the prosthesis components would provide insight into joint kinematics and contribute to the detection of adverse events including impingement and subluxation. The aim of this study was to develop a sensing system to measure the relative orientation and translation of the prosthesis components. A tri-axis magnetometer and a permanent magnet were integrated into clinically available THR components, forming a magnetic position and orientation sensing system. A robotic arm was used to articulate the components through controlled motion routines and record the orientation of the components. The output of the robot arm and a camera tracking system were used to validate the performance of the sensing system. The sensing system measured the relative orientation of the components to two degrees of freedom with an RMSE of <4.0° and measured the displacement of the femoral head during an impingement-driven subluxation motion with an RMSE of 0.2 mm. This proof-of-concept work has shown that magnetic sensing technology can track the position and orientation of THR components. With further development, this sensing method could feature within an instrumented THR implant. Full article
(This article belongs to the Special Issue Advanced Sensors in Biomechanics and Rehabilitation—2nd Edition)
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22 pages, 6895 KB  
Article
A Study on Fractional-Order Adaptive Super-Twisting Sliding Mode Control for an Excavator Working Device
by Shunjie Zhou, Zhong Liu, Mengyi Li, Deqing Liu, Chongyu Wang and Hao Li
Appl. Sci. 2025, 15(23), 12581; https://doi.org/10.3390/app152312581 - 27 Nov 2025
Cited by 2 | Viewed by 420
Abstract
This study proposes a fractional-order adaptive super-twisting sliding mode control (FO-ASTSMC) strategy to mitigate the difficulties arising from nonlinearity, uncertain parameters, and substantial external interferences during path-following operations of a hydraulic excavator working device. The developed approach merges a high-order sliding mode differentiator [...] Read more.
This study proposes a fractional-order adaptive super-twisting sliding mode control (FO-ASTSMC) strategy to mitigate the difficulties arising from nonlinearity, uncertain parameters, and substantial external interferences during path-following operations of a hydraulic excavator working device. The developed approach merges a high-order sliding mode differentiator aimed at state observation, a fresh fractional-order sliding manifold that embeds a memory component for bolstering transient performance and equilibrium accuracy, together with an adaptable super-twisting coefficient. This adaptive gain eliminates the requirement for prior awareness of disturbance limits, all the while mitigating chattering effects and bolstering system robustness. Utilizing Lyapunov theory, the finite-time stability of the overall closed-loop framework has been thoroughly demonstrated. For controller verification, joint simulations employing AMESim and Simulink platforms were performed, pitting its efficacy against both terminal sliding mode control (TSMC) and adaptive fuzzy sliding mode control (AFSMC). In nominal scenarios, the FO-ASTSMC method yielded the lowest root mean square error (RMSE) along with maximum error (MAXE) across boom, arm, and bucket articulations, registering mean decreases of 60% in RMSE and 58.2% in MAXE when benchmarked against AFSMC, alongside 41.8% in RMSE and 43.6% in MAXE versus TSMC. Facing sudden variations in loading, it exhibited enhanced robustness, achieving reductions of 64.2% in RMSE and 54.5% in MAXE beyond AFSMC, as well as 39% in RMSE and 36.5% in MAXE in comparison to TSMC. Outcomes from the simulations affirm that the suggested controller exhibits elevated precision, formidable robustness, and good applicability to actuators, thereby highlighting its considerable promise for implementation in actual engineering scenarios. Full article
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27 pages, 3625 KB  
Article
Digital Twin-Driven Sorting System for 3D Printing Farm
by Zeyan Wang, Fei Xie, Zhiyuan Wang, Yijian Liu, Qi Mao and Jun Chen
Appl. Sci. 2025, 15(18), 10222; https://doi.org/10.3390/app151810222 - 19 Sep 2025
Cited by 1 | Viewed by 1079
Abstract
Modern agricultural intelligent manufacturing faces critical challenges including low automation levels, safety hazards in high-temperature processing, and insufficient production data integration. Digital twin technology and 3D printing offer promising solutions through real-time virtual–physical synchronization and customized equipment manufacturing, respectively. However, existing research exhibits [...] Read more.
Modern agricultural intelligent manufacturing faces critical challenges including low automation levels, safety hazards in high-temperature processing, and insufficient production data integration. Digital twin technology and 3D printing offer promising solutions through real-time virtual–physical synchronization and customized equipment manufacturing, respectively. However, existing research exhibits significant limitations: inadequate real-time synchronization mechanisms causing delayed response, poor environmental adaptability in unstructured agricultural settings, and limited human–machine collaboration capabilities. To address these deficiencies, this study develops a digital twin-driven intelligent sorting system for 3D-printed agricultural tools, integrating an Articulated Robot Arm, 16 industrial-grade 3D printers, and the Unity3D 2024.x platform to establish a complete “printing–sorting–warehousing” digitalized production loop. Unlike existing approaches, our system achieves millisecond-level bidirectional physical–virtual synchronization, implements an adaptive grasping algorithm combining force control and thermal sensing for safe high-temperature handling, employs improved RRT-Connect path planning with ellipsoidal constraint sampling, and features AR/VR/MR-based multimodal interaction. Validation testing in real agricultural production environments demonstrates a 98.7% grasping success rate, a 99% reduction in burn accidents, and a 191% sorting efficiency improvement compared to traditional methods, providing breakthrough solutions for sustainable agricultural development and smart farming ecosystem construction. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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16 pages, 7134 KB  
Article
The Impact of an Object’s Surface Material and Preparatory Actions on the Accuracy of Optical Coordinate Measurement
by Danuta Owczarek, Ksenia Ostrowska, Jerzy Sładek, Adam Gąska, Wiktor Harmatys, Krzysztof Tomczyk, Danijela Ignjatović and Marek Sieja
Materials 2025, 18(15), 3693; https://doi.org/10.3390/ma18153693 - 6 Aug 2025
Viewed by 802
Abstract
Optical coordinate measurement is a universal technique that aligns with the rapid development of industrial technologies and new materials. Nevertheless, can this technique be consistently effective when applied to the precise measurement of all types of materials? As shown in this article, an [...] Read more.
Optical coordinate measurement is a universal technique that aligns with the rapid development of industrial technologies and new materials. Nevertheless, can this technique be consistently effective when applied to the precise measurement of all types of materials? As shown in this article, an analysis of optical measurement systems reveals that some materials cause difficulties during the scanning process. This article details the matting process, resulting, as demonstrated, in lower measurement uncertainty values compared to the pre-matting state, and identifies materials for which applying a matting spray significantly improves the measurement quality. The authors propose a classification of materials into easy-to-scan and hard-to-scan groups, along with specific procedures to improve measurements, especially for the latter. Tests were conducted in an accredited Laboratory of Coordinate Metrology using an articulated arm with a laser probe. Measured objects included spheres made of ceramic, tungsten carbide (including a matte finish), aluminum oxide, titanium nitride-coated steel, and photopolymer resin, with reference diameters established by a high-precision Leitz PMM 12106 coordinate measuring machine. Diameters were determined from point clouds obtained via optical measurements using the best-fit method, both before and after matting. Color measurements using a spectrocolorimeter supplemented this study to assess the effect of matting on surface color. The results revealed correlations between the material type and measurement accuracy. Full article
(This article belongs to the Section Optical and Photonic Materials)
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27 pages, 2327 KB  
Article
Experimental Study of Ambient Temperature Influence on Dimensional Measurement Using an Articulated Arm Coordinate Measuring Machine
by Vendula Samelova, Jana Pekarova, Frantisek Bradac, Jan Vetiska, Matej Samel and Robert Jankovych
Metrology 2025, 5(3), 45; https://doi.org/10.3390/metrology5030045 - 1 Aug 2025
Viewed by 3160
Abstract
Articulated arm coordinate measuring machines are designed for in situ use directly in manufacturing environments, enabling efficient dimensional control outside of climate-controlled laboratories. This study investigates the influence of ambient temperature variation on the accuracy of length measurements performed with the Hexagon Absolute [...] Read more.
Articulated arm coordinate measuring machines are designed for in situ use directly in manufacturing environments, enabling efficient dimensional control outside of climate-controlled laboratories. This study investigates the influence of ambient temperature variation on the accuracy of length measurements performed with the Hexagon Absolute Arm 8312. The experiment was carried out in a laboratory setting simulating typical shop floor conditions through controlled temperature changes in the range of approximately 20–31 °C. A calibrated steel gauge block was used as a reference standard, allowing separation of the influence of the measuring system from that of the measured object. The results showed that the gauge block length changed in line with the expected thermal expansion, while the articulated arm coordinate measuring machine exhibited only a minor residual thermal drift and stable performance. The experiment also revealed a constant measurement offset of approximately 22 µm, likely due to calibration deviation. As part of the study, an uncertainty budget was developed, taking into account all relevant sources of influence and enabling a more realistic estimation of accuracy under operational conditions. The study confirms that modern carbon composite articulated arm coordinate measuring machines with integrated compensation can maintain stable measurement behavior even under fluctuating temperatures in controlled environments. Full article
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25 pages, 13994 KB  
Article
A Semi-Autonomous Aerial Platform Enhancing Non-Destructive Tests
by Simone D’Angelo, Salvatore Marcellini, Alessandro De Crescenzo, Michele Marolla, Vincenzo Lippiello and Bruno Siciliano
Drones 2025, 9(8), 516; https://doi.org/10.3390/drones9080516 - 23 Jul 2025
Cited by 1 | Viewed by 1758
Abstract
The use of aerial robots for inspection and maintenance in industrial settings demands high maneuverability, precise control, and reliable measurements. This study explores the development of a fully customized unmanned aerial manipulator (UAM), composed of a tilting drone and an articulated robotic arm, [...] Read more.
The use of aerial robots for inspection and maintenance in industrial settings demands high maneuverability, precise control, and reliable measurements. This study explores the development of a fully customized unmanned aerial manipulator (UAM), composed of a tilting drone and an articulated robotic arm, designed to perform non-destructive in-contact inspections of iron structures. The system is intended to operate in complex and potentially hazardous environments, where autonomous execution is supported by shared-control strategies that include human supervision. A parallel force–impedance control framework is implemented to enable smooth and repeatable contact between a sensor for ultrasonic testing (UT) and the inspected surface. During interaction, the arm applies a controlled push to create a vacuum seal, allowing accurate thickness measurements. The control strategy is validated through repeated trials in both indoor and outdoor scenarios, demonstrating consistency and robustness. The paper also addresses the mechanical and control integration of the complex robotic system, highlighting the challenges and solutions in achieving a responsive and reliable aerial platform. The combination of semi-autonomous control and human-in-the-loop operation significantly improves the effectiveness of inspection tasks in hard-to-reach environments, enhancing both human safety and task performance. Full article
(This article belongs to the Special Issue Unmanned Aerial Manipulation with Physical Interaction)
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22 pages, 3348 KB  
Article
Comparison of NeRF- and SfM-Based Methods for Point Cloud Reconstruction for Small-Sized Archaeological Artifacts
by Miguel Ángel Maté-González, Roy Yali, Jesús Rodríguez-Hernández, Enrique González-González and Julián Aguirre de Mata
Remote Sens. 2025, 17(14), 2535; https://doi.org/10.3390/rs17142535 - 21 Jul 2025
Cited by 2 | Viewed by 2859
Abstract
This study presents a critical evaluation of image-based 3D reconstruction techniques for small archaeological artifacts, focusing on a quantitative comparison between Neural Radiance Fields (NeRF), its recent Gaussian Splatting (GS) variant, and traditional Structure-from-Motion (SfM) photogrammetry. The research targets artifacts smaller than 5 [...] Read more.
This study presents a critical evaluation of image-based 3D reconstruction techniques for small archaeological artifacts, focusing on a quantitative comparison between Neural Radiance Fields (NeRF), its recent Gaussian Splatting (GS) variant, and traditional Structure-from-Motion (SfM) photogrammetry. The research targets artifacts smaller than 5 cm, characterized by complex geometries and reflective surfaces that pose challenges for conventional recording methods. To address the limitations of traditional methods without resorting to the high costs associated with laser scanning, this study explores NeRF and GS as cost-effective and efficient alternatives. A comprehensive experimental framework was established, incorporating ground-truth data obtained using a metrological articulated arm and a rigorous quantitative evaluation based on root mean square (RMS) error, Chamfer distance, and point cloud density. The results indicate that while NeRF outperforms GS in terms of geometric fidelity, both techniques still exhibit lower accuracy compared to SfM, particularly in preserving fine geometric details. Nonetheless, NeRF demonstrates strong potential for rapid, high-quality 3D documentation suitable for visualization and dissemination purposes in cultural heritage. These findings highlight both the current capabilities and limitations of neural rendering techniques for archaeological documentation and suggest promising future research directions combining AI-based models with traditional photogrammetric pipelines. Full article
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12 pages, 692 KB  
Article
Developing and Implementing a Narration of Care Framework to Teach Nurses When and How to Narrate Care
by Courtenay R. Bruce, Natalie N. Zuniga-Georgy, Nathan Way, Lenis Sosa, Emmanuel Javaluyas, Terrell L. Williams and Gail Vozzella
Nurs. Rep. 2025, 15(7), 244; https://doi.org/10.3390/nursrep15070244 - 2 Jul 2025
Viewed by 1170
Abstract
Background: It is generally well-known that narration of care is critically important to high-quality nursing care. Narration of care is loosely defined as a nurse’s ability to describe to patients and families the clinical purpose behind nursing practice, what is hoped to be [...] Read more.
Background: It is generally well-known that narration of care is critically important to high-quality nursing care. Narration of care is loosely defined as a nurse’s ability to describe to patients and families the clinical purpose behind nursing practice, what is hoped to be achieved, and the “why” (or clinical rationale) behind nursing activities. Despite the importance of narration of care, there is little practical guidance given to nurses about how to narrate care—what makes for effective or ineffective narration of care. Objective: Our aim was to develop a framework for teaching nurses and patient care assistants (PCAs) on how to effectively narrate care. In this article, we provide a practical framework for teaching nurses and PCAs how to narrate care. We describe the process of developing the framework as part of quality improvement efforts and implementing a course for eight hospitals based on the framework. Methods: Consistent with a Plan-Do-Study Act (PDSA) quality improvement approach, we developed the framework by first conducting a data and literature review, then convening a taskforce, discussing with patients on our existing committees, and finally formulating a framework. We then drafted supplementary cases and course material and implemented a course to teach nurses and PCAs how to narrate care. Results: The narration of care framework (NOC) that we developed and implemented consisted of the following five principles, which can be called RECAP as an acronym: 1. The “R” in RECAP stands for removing uncertainty. 2. The “E” in RECAP stands for explaining the environment. 3. The “C” in RECAP stands for being calm and sincere. 4. The “A” in RECAP stands for assume nothing. 5. The “P” in RECAP stands for personal connection. As for the course developed based on the RECAP principles, there was a total of 276 course offerings conducted by 30 facilitators, and 7341 nurses and PCAs completed the course. The evaluations reflected that 99% of learners believed their learning was improved by the course. Discussion: There are several multifaceted benefits to NOC: nurses’ and PCAs’ capability to narrate care well shows empathy and compassion to patients; it strengthens patient understanding and education that can lead to improved patient outcomes; and it helps allay patients’ uncertainties and anxieties. In essence, narrating care in an effective manner cultivates a strong nurse–patient therapeutic relationship. Yet, in the absence of any practical guidance, nurses and PCAs are left to develop narration skills on their own, learning by trial and error, and, in doing so, perhaps failing to meet patients’ needs and failing to fully derive the many benefits that the NOC is designed to achieve. Our hope is that, if hospital systems adopt our work, nurses and PCAs can comfortably and confidently enter the profession knowing the purpose or narrating care, its many benefits, and how to practically conduct sufficient narration, and what would constitute insufficient narration. Hospitals, in turn, can specify and clearly articulate their expectations for nurses and PCAs narrating with patients—what would make for a strong, compassionate process and what would be inadequate. For more experienced nurses, they can use the RECAP framework to reflect on their own practices and perhaps strengthen or refreshen existing skills. Conclusions: NOC is acknowledged, somewhat implicitly, as being critical to nursing and PCA practice, yet practical instruction and specified principles are lacking. We aimed to fill this gap by developing, implementing, and teaching a practical framework, armed with many tools nurses can use. Full article
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20 pages, 2781 KB  
Article
Optimal Control-Based Grover’s Algorithm for a Six-Jointed Articulated Robotic Arm
by Mohamed Salah Dahassa and Nadjet Zioui
Electronics 2025, 14(13), 2503; https://doi.org/10.3390/electronics14132503 - 20 Jun 2025
Cited by 3 | Viewed by 1230
Abstract
This paper introduces a novel theoretical framework that reformulates optimal control as a quantum search problem using Grover’s algorithm, leveraging its quadratic speedup. Specifically, the method encodes all possible control inputs into a quantum superposition state and uses a reference value interpreted as [...] Read more.
This paper introduces a novel theoretical framework that reformulates optimal control as a quantum search problem using Grover’s algorithm, leveraging its quadratic speedup. Specifically, the method encodes all possible control inputs into a quantum superposition state and uses a reference value interpreted as a candidate minimum to evaluate which inputs yield a lower control cost. To guide the search, we integrate a quantum comparator circuit to identify the inputs below this reference, and quantum counting to estimate their number. The reference is iteratively updated using a sigmoid-based rule until only one input satisfies the condition, thereby ensuring convergence to the global minimum within the discretized control space. Although full quantum implementation is currently infeasible due to oracle complexity and hardware limitations, we simulate the process using a classical controller as a pseudo-oracle to illustrate the algorithmic structure. This work does not aim to demonstrate performance gains but rather to establish a foundational method for embedding control synthesis within Grover-based quantum circuits. The framework paves the way for scalable quantum control systems once hardware resources permit full realization. Full article
(This article belongs to the Special Issue Quantum Computation and Its Applications)
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15 pages, 8494 KB  
Article
Physical Adaptation of Articulated Robotic Arm into 3D Scanning System
by Mirko Sokovic, Dejan Bozic, Dejan Lukic, Mijodrag Milosevic, Mario Sokac and Zeljko Santosi
Appl. Sci. 2025, 15(10), 5377; https://doi.org/10.3390/app15105377 - 12 May 2025
Cited by 3 | Viewed by 1867
Abstract
Robots and 3D scanning systems are essential in modern industrial production, enhancing quality control, reducing costs, and improving production efficiency. Such systems align with Industry 4.0 trends, incorporating the Internet of Things (IoT), Big Data, Cyber–Physical Systems, and Artificial Intelligence to drive innovation. [...] Read more.
Robots and 3D scanning systems are essential in modern industrial production, enhancing quality control, reducing costs, and improving production efficiency. Such systems align with Industry 4.0 trends, incorporating the Internet of Things (IoT), Big Data, Cyber–Physical Systems, and Artificial Intelligence to drive innovation. This paper focuses on the physical adaptation of old or out-of-use articulated robot arms for new tasks such as manipulation with a handheld 3D scanner, with the goal of automated quality control. The adaptation was carried out using a methodology that features the application of several techniques such as 3D digitization (photogrammetry), reverse engineering and 3D modeling (SolidWorks), the CAD search engine (3Dfindit), and 3D printing (fused deposition modeling—FDM). Reconstructed 3D models were used to design connecting elements, such as gripper jaws. The final results show that it is possible to create a connecting element utilizing this approach with very little expenditure of resources and time. Full article
(This article belongs to the Special Issue Cyber-Physical Systems for Smart Manufacturing)
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19 pages, 2291 KB  
Article
Real-Time Coordinate Estimation for SCARA Robots in PCB Repair Using Vision and Laser Triangulation
by Nuwan Sanjeewa, Vimukthi Madushan Wathudura, Nipun Shantha Kahatapitiya, Bhagya Nathali Silva, Kasun Subasinghage and Ruchire Eranga Wijesinghe
Instruments 2025, 9(2), 7; https://doi.org/10.3390/instruments9020007 - 7 Apr 2025
Cited by 3 | Viewed by 3334
Abstract
The Printed Circuit Board (PCB) manufacturing industry is a rapidly expanding sector, fueled by advanced technologies and precision-oriented production processes. The placement of Surface-Mount Device (SMD) components in PCB assembly is efficiently automated using robots and design software-generated coordinate files; however, the PCB [...] Read more.
The Printed Circuit Board (PCB) manufacturing industry is a rapidly expanding sector, fueled by advanced technologies and precision-oriented production processes. The placement of Surface-Mount Device (SMD) components in PCB assembly is efficiently automated using robots and design software-generated coordinate files; however, the PCB repair process remains significantly more complex and challenging. Repairing faulty PCBs, particularly replacing defective SMD components, requires high precision and significant manual expertise, making automated solutions both rare and difficult to implement. This study introduces a novel real-time machine vision-based coordinate estimation system designed for estimating the coordinates of SMD components during soldering or desoldering tasks. The system was specifically designed for Selective Compliance Articulated Robot Arm (SCARA) robots to overcome the challenges of repairing miniature PCB components. The proposed system integrates Image-Based Visual Servoing (IBVS) for precise X and Y coordinate estimation and a simplified laser triangulation method for Z-axis depth estimation. The system demonstrated accuracy rates of 98% for X and Y axes and 99% for the Z axis, coupled with high operational speed. The developed solution highlights the potential for automating PCB repair processes by enabling SCARA robots to execute precise picking and placement tasks. When equipped with a hot-air gun as the end-effector, the system could enable automated soldering and desoldering, effectively replacing faulty SMD components without human intervention. This advancement has the potential to bridge a critical gap in the PCB repair industry, improving efficiency and reducing dependence on manual expertise. Full article
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25 pages, 13369 KB  
Article
Three-Dimensional Path-Following with Articulated 6DoF Robot and ToF Sensors
by Tymon F. Wawrzyniak, Ignacy D. Orłowski and Marek A. Galewski
Appl. Sci. 2025, 15(6), 2917; https://doi.org/10.3390/app15062917 - 7 Mar 2025
Viewed by 2182
Abstract
This paper presents an algorithm for 3D path-following using an articulated 6-Degree-of-Freedom (DoF) robot as well as experimental verification of the proposed approach. This research extends the classic line-following concept, typically applied in 2D spaces, into a 3D space. This is achieved by [...] Read more.
This paper presents an algorithm for 3D path-following using an articulated 6-Degree-of-Freedom (DoF) robot as well as experimental verification of the proposed approach. This research extends the classic line-following concept, typically applied in 2D spaces, into a 3D space. This is achieved by equipping a standard industrial robot with a path detection tool featuring six low-cost Time-of-Flight (ToF) sensors. The primary objective is to enable the robot to follow a physically existing path defined in 3D space. The developed algorithm allows for step-by-step detection of the path’s orientation and calculation of consecutive positions and orientations of the detection tool that are necessary for the robot arm to follow the path. Experimental tests conducted using a Nachi MZ04D robot demonstrated the reliability and effectiveness of the proposed solution. Full article
(This article belongs to the Special Issue Motion Control for Robots and Automation)
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15 pages, 11058 KB  
Article
Plate Wall Offset Measurement for U-Shaped Groove Workpieces Based on Multi-Line-Structured Light Vision Sensors
by Yaoqiang Ren, Lu Wang, Qinghua Wu, Zhoutao Li and Zheming Zhang
Sensors 2025, 25(4), 1018; https://doi.org/10.3390/s25041018 - 8 Feb 2025
Viewed by 1368
Abstract
To address the challenge of measuring the plate wall offset at the U-shaped groove positions after assembling large cylindrical shell arc segments, this paper proposes a measurement method based on multi-line-structured light vision sensors. The sensor is designed and calibrated to collect U-shaped [...] Read more.
To address the challenge of measuring the plate wall offset at the U-shaped groove positions after assembling large cylindrical shell arc segments, this paper proposes a measurement method based on multi-line-structured light vision sensors. The sensor is designed and calibrated to collect U-shaped groove workpiece images containing multiple laser stripes. The central points of the laser stripes are extracted and matched to their corresponding light plane equations to obtain local point cloud data of the measured positions. Subsequently, point cloud data from the plate wall regions on both sides of the groove are separated, and the plate wall offset is calculated using the local distance computation method between planes in space. The experimental results demonstrate that, when measuring a standard sphere with a diameter of 30 mm from multiple angles, the measurement uncertainty is ±0.015 mm within a 95% confidence interval. Within a measurement range of 155 mm × 220 mm × 80 mm, using articulated arm measurements as reference values, the plate wall offset measurement uncertainty of the multi-line-structured light vision sensor is ±0.013 mm within a 95% confidence interval, showing close agreement with reference values. Full article
(This article belongs to the Section Optical Sensors)
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