Search Results (399)

Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution by noise intensity and morphology analysis. By setting the PEO parameters and monitoring process characteristics, such as current density, spark appearance, and noise intensity, it was deduced that the PEO process consists of the following three stages: anodic oxidation, spark discharge, and micro-arc discharge. The PEO oxide coating formed on the AZ31 alloy exhibits various irregular volcano-like structures. Oxygen species are uniformly distributed along the coating cross-section. Phosphorus species tend to be enriched inwards to the coating/magnesium substrate interface, while aluminum piles up towards the surface region. Surface roughness of the PEO coating formed in the silicate-based electrolyte was the lowest in an arithmetic average height (Sa) of 0.76 μm. Electrochemical analysis indicated that the corrosion current density of the PEO coating decreased by about two orders of magnitude compared to that of untreated blank AZ31 substrate, while, at the same time, the open-circuit potential shifted significantly to the positive direction. The corrosion current density of the 10 min/400 V coating was 1.415 × 10⁻⁶ A/cm², approximately 17% lower than that of the 2 min/400 V coating (1.738 × 10⁻⁶ A/cm²). For a fixed 10 min treatment, the longer the PEO duration time, the lower the corrosion current density. Finally, the tested potentiodynamic polarization curve reveals the impact of different types of PEO electrolytes and different durations of PEO treatment on the corrosion resistance of the oxide coating surface. Full article

In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 nm, which allowed the identification of active components (Hα, CN, Fe I, O I lines, etc.) and the calculation of electron density. Additionally, the EPNC process was recorded using a high-speed camera (1500 frames per second), which made it possible to visually evaluate the dynamics of arc and glow discharges under varying electrolyte compositions. At the next stage, the influence of temperature regimes (650 °C, 750 °C, and 850 °C) on the formation of the hardened layer was studied. Using SEM and EDS methods, the morphology, phase zones, and the distribution of chemical elements were determined. Microhardness measurements along the depth and friction tests were carried out. It was found that a temperature of 750 °C provides the best balance between the uniformity of chemical composition, high microhardness (~800 HV), and a minimal coefficient of friction (~0.48). The obtained results confirm the potential of the selected EPNC regime for improving the performance characteristics of 20-grade steel. Full article

The dry conversion of CO₂ into CO and O₂ provides an attractive path for CO₂ utilization which allows for the use of the CO produced for the synthesis of valuable hydrocarbons. In the following work, the CO₂ conversion is driven by an arc discharge at atmospheric pressure, producing hot plasma. This study presents a series of experiments aiming to optimize the process. The results obtained include the energy efficiency and the conversion rate of the process, as well as the electrical parameters of the discharge (current and voltage signals). In addition, optical emission spectroscopy diagnostics based on an analysis of C₂’s Swan bands are used to determine the gas temperature in the discharge. The data is analyzed according to several aspects—an analysis of the arc’s motion based on the electrical signals; an analysis of the effect of the gas flow and the discharge current on the discharge performance for CO₂ conversion; and an analysis of the vibrational and rotational temperatures of the arc channel. The results show significant improvements over previous studies. Relatively high gas conversion and energy efficiency are achieved due to the arc acceleration caused by the Lorentz force. The rotational (gas) temperatures are in the order of 5500–6000 K. Full article

Rhizopus stolonifer causes soft rot disease in strawberry and is considered one of the most destructive pathogens affecting strawberries worldwide. This study investigated the efficacy of three atmospheric non-thermal plasmas (NTPs) consisting of gliding arc (GA), Tesla coil (TC) and dielectric barrier discharge (DBD) for controlling R. stolonifer infection. Fungal mycelial discs were exposed to these plasmas for 10, 15 or 20 min, whereas conidial suspensions were treated for 1, 3, 5 or 7 min. Morphological alterations following non-thermal plasma exposure were studied using scanning electron microscopy (SEM). Exposure to GA and DBD plasmas for 20 min completely inhibited mycelial growth. SEM analysis revealed significant structural damage to the mycelium, sporangia and sporangiospores of treated samples compared to untreated controls. Complete inhibition of sporangiospore germination was achieved with treatments for at least 3 min for all NTPs. Pathogenicity assays on strawberry fruit showed that 15 min exposure to any of the tested NTPs completely prevented the development of soft rot disease. Importantly, NTP treatments did not adversely affect the external or internal characteristics of treated strawberries. These findings suggest that atmospheric non-thermal plasmas offer an effective approach for controlling R. stolonifer infection in strawberries, potentially providing a non-chemical alternative for post-harvest disease management. Full article

Pulsed Power Plasma Stimulation (3PS) represents a promising and environmentally favorable alternative to conventional well stimulation techniques for enhancing subsurface permeability. This comprehensive review tracks the evolution of plasma-based rock stimulation, offering insights from key laboratory, numerical, and field-scale studies. The review begins with foundational electrohydraulic discharge concepts and progresses through the evolution of Pulsed Arc Electrohydraulic Discharge (PAED) and the more advanced 3PS systems. High-voltage, ultrafast plasma discharges generate mechanical shockwaves and localized thermal effects that result in complex fracture networks, particularly in tight and crystalline formations. Compared to conventional well stimulation techniques, 3PS reduces water use, avoids chemical additives, and minimizes induced seismicity. Laboratory studies demonstrate significant improvements in permeability, porosity, and fracture intensity, while field trials show an increase in production from oil, gas, and geothermal wells. However, 3PS faces some limitations such as short stimulation radii and logistical constraints in wireline-based delivery systems. Emerging technologies like plasma-assisted drilling and hybrid PDC–plasma tools offer promising integration pathways. Overall, 3PS provides a practical, scalable, low-impact stimulation approach with broad applicability across energy sectors, especially in environmentally sensitive or water-scarce regions. Full article

This study fabricated a C/C-CuNi composite using the hydrothermal co-deposition method and investigated its friction and wear behavior as well as the underlying mechanisms after being subjected to arc discharge ablation. The results indicate that the graphitization degree of the material matrix was significantly enhanced after arc discharge ablation, accompanied by a transformation in the carbon microstructure. Carbon nanotubes and graphene structures were generated in the arc ablation zone. Under low arc discharge density, limited pits and open pores are formed on the material surface, with the generated graphene structures effectively reducing friction. Specifically, CN-5 exhibited a stable friction coefficient, a wear rate of 5.2 mg/km, and partial self-repair capability. In contrast, CN-10, under high arc discharge density, suffered from structural collapse, matrix-fiber debonding, and extensive open pores, leading to increased surface roughness. The combined effects of frictional heat and Joule heating elevated the wear surface temperature, triggering matrix oxidation and a sharp rise in wear rate to 14.7 mg/km. The wear mechanisms of C/C-CuNi composites under continuous arc conditions involve arc erosion wear, oxidative wear, abrasive wear, and adhesive wear. Full article

In this work, micro-arc oxidation (MAO) under constant- and gradient-current modes was used to modify the surface of 6061 aluminum alloy. A black coating was created in situ on the alloy surface by controlling the spark discharge parameters during MAO. Using an electrochemical workstation (Metrohm Autolab, PGSTAT302 N, Herisau, Switzerland), energy-dispersive spectroscopy (EDS, JEOL, JSM-IT500A, Tokyo Metropolis, Japan), and scanning electron microscopy (SEM, JEOL, JSM-7900F, Tokyo Metropolis, Japan), the effects of the current output modes on the coating growth rate, energy consumption, colorimetric parameters (L*, a*, b*), microstructure, and corrosion resistance were methodically examined. The findings showed that the gradient-current mode (6 → 4 → 2 A/dm²) greatly lowered the micropore size (from 3.89 μm to 1.52 μm) and improved the coating compactness (porosity dropped by 40%), and all coatings satisfied the necessary blackness criterion (L* < 30). Additionally, this mode achieved excellent corrosion resistance, as demonstrated by a one-order-of-magnitude reduction in the corrosion current density (2.55 × 10⁻⁸ A/cm² vs. 2.34 × 10⁻⁷ A/cm²), while minimizing the energy consumption (2.37 kW·h/m²·μm vs. 3.45 kW·h/m²·μm for constant current). Full article

A copper-10 wt.% graphite composite was paired with QCr0.5 to investigate the effects of normal load on current-carrying friction behavior. Arc discharges were monitored using a high-speed camera and photodiodes. The results indicate that, under the given experimental conditions, normal load predominantly influences the tribological performance of the material. As the c normal load increases, the wear rate decreases rapidly at first and then increases gradually. The optimal normal load was found to be 70 N, at which the wear rate reached a minimum of 0.46 mg/m. Material degradation was found to consist of mechanical damage—mainly plowing and plastic deformation—as well as arc-induced erosion characterized by melting and spattering. With increasing normal load, arc erosion decreased progressively, and the overall damage was minimized at 70 N. Arc erosion contributed to surface wear non-uniformity. Moreover, particular attention should be paid to high-current, long-duration arcs, which can pose serious localized threats to material integrity. Full article

Although oily sludge is an industrial waste and difficult to separate, its calorific value can still reach 6000 cal/g, thus possessing significant recycling value. This study compares various types of non-thermal plasma for refining oily sludge. The pre-treatment technology utilized filtration combined with solvent extraction to extract the oil portion from the oily sludge. Subsequently, two types of non-thermal plasma, DC streamer discharge and dielectric plasma discharge, were used to crack and activate the oily sludge under different operating conditions. The fuel compositions and properties of the refined fuel treated by two types of non-thermal plasma were compared. The elemental carbon and oxygen of the oily sludge after treatment in a direct DBD plasma reactor for 8 min were 1.96 wt.% less and 1.38 wt.% higher than those of commercial diesel. The research results indicate that the pre-treatment process can effectively improve the refined fuel properties. After pre-treatment, the calorific value of the primary product from the oily sludge can reach 10,598 cal/g. However, the carbon residue of the oily sludge after pre-treatment remained as high as 5.58 wt.%, which implied that further refining processes are required. The streamer discharge plasma reactor used a tungsten needle tip as a high-voltage electrode, leading to a rather small treated range. Corona discharge and arc formation are prone to being produced during the plasma action. Moreover, the addition of quartz glass beads can form a protruding area on the surface of the oily sludge, generating an increase in the reacting surface of the oily sludge, and hence an enhancement of treatment efficiency, in turn. The direct treatment of DBD plasma can thus have a wider and more uniform operating range of plasma generation and a superior efficiency of plasma reaction. Therefore, a direct DBD type of non-thermal equilibrium plasma reactor is preferable to treat oily sludge among those three types of plasma reactor designs. Additionally, when the plasma voltage is increased, it effectively enhances fuel properties. Full article

To address the biological inertness of pure titanium implants, a composite coating with a strontium-doped hydroxyapatite (Sr-HA) phase and H₂Ti₅O₁₁·H₂O nanorods was engineered via ultrasonic-assisted micro-arc oxidation (UMAO) with hydrothermal treatment (HT). The ultrasonic field was applied to modulate the MAO discharge behavior, enhancing ion transport and coating formation. Structural characterization revealed that UMAO-HT coatings exhibited a lower anatase/rutile ratio and higher Sr-HA crystallinity, as compared to MAO-HT. In vitro simulated body immersion studies showed that UMAO-HT induced rapid apatite formation within 24 h, with a better apatite-inducing ability than the conventional MAO-HT. Density functional theory (DFT) simulations demonstrated that Sr substitution in HA lowered the (001) surface work function, enhancing Ca²⁺ adsorption energy and promoting apatite phase nucleation. This work reported the synergistic effects of ultrasonic-induced microstructure optimization and Sr-HA higher bioactivity, providing a mechanistic framework for designing next-generation bioactive coatings with enhanced osseointegration potential. Full article

This paper presents the synthesis and characterization of Ni-TiN@CN nanocomposites fabricated via arc discharge, followed by dopamine polymerization and pyrolysis. The cubic morphology of the Ni-TiN cores and uniform CN encapsulation were confirmed by structural analyses. Electromagnetic evaluations revealed that the CN shell thickness critically influenced the dielectric dispersion, polarization relaxation and conductive loss. The optimal sample (Ni-TiN@CN-3) achieved a minimum reflection loss of −42.05 dB at 4.06 GHz. The incorporation of magnetic Ni particles introduced a magnetic loss mechanism, while the multiple intrinsic defects within the heterogeneous structure synergistically generated defect dipole polarization and conductive loss. The strategic addition of Ni facilitated the construction of heterogeneous interfaces, which achieved enhanced interface polarization effects. The effective absorption bandwidth (≤−10 dB) reached 14.9 GHz, while the effective absorption bandwidth (≤−20 dB) achieved 6.5 GHz. The optimized CN layer facilitated a synergistic interplay between the dielectric loss and magnetic loss, which ensured balanced impedance matching and attenuation, as well as enhanced electromagnetic wave dissipation. This integrated optimization ultimately endowed the material with exceptional microwave absorption performance through an effective electromagnetic energy conversion. This work highlights Ni-TiN@CN nanocomposites as promising candidates for high-performance microwave absorbers in extreme environments. Full article

In the present work, chemical and ion beam surface treatments were performed in order to modify the electrochemical behavior of industrial austenitic–martensitic steel VNS-5 in 3.5 wt. % NaCl. Immersion for 140 h in a solution containing 0.05 M potassium dichromate and 10% phosphoric acid promotes formation of chromium hydroxides in the outer surface layer. By means of a new type of ion source, based on a high-current pulsed magnetron discharge with injection of electrons from vacuum arc plasma, ion implantation with Ar⁺ and Cr⁺ ions of the VNS-5 steel was performed. It has been found that the ion implantation leads to formation of an Fe- and Cr-bearing oxide layer with advanced passivation ability. Moreover, the ion beam-treated steel exhibits a lower corrosion rate (by ~7.8 times) and higher charge transfer resistance in comparison with an initial (mechanically polished) substrate. Comprehensive electrochemical and XPS analysis has shown that a Cr₂O₃-rich oxide film is able to provide an improved corrosion performance of the steel, while the chromium hydroxides may increase the specific conductivity of the surface layer. A scheme of a charge transfer between the microgalvanic elements was proposed. Full article

Carbon nanomaterials that include different forms such as graphene, carbon nanotubes, fullerenes, graphite, nanodiamonds, carbon nanocones, amorphous carbon, as well as porous carbon, are quite distinguished by their unique structural, electrical, and mechanical properties. This plays a major role in making them pivotal in various medical applications. The synthesis methods used for such nanomaterials, including techniques such as chemical vapor deposition (CVD), arc discharge, laser ablation, and plasma-enhanced chemical vapor deposition (PECVD), are able to offer very precise control over material purity, particle size, and scalability, enabling for nanomaterials catered for different specific applications. These materials have been explored in a range of different systems, which include drug-delivery systems, biosensors, tissue engineering, as well as advanced imaging techniques such as MRI and fluorescence imaging. Recent advancements, including green synthesis strategies and novel innovative approaches like ultrasonic cavitation, have improved both the precision as well as the scalability of carbon nanomaterial production. Despite challenges like biocompatibility and environmental concerns, these nanomaterials hold immense promise in revolutionizing personalized medicine, diagnostics, and regenerative therapies. Many of these applications are currently positioned at Technology Readiness Levels (TRLs) 3–4, with some systems advancing toward preclinical validation, highlighting their emerging translational potential in clinical settings. This review is specific in evaluating synthesis techniques of different carbon nanomaterials and establishing their modified properties for use in biomedicine. It focuses on how these techniques establish biocompatibility, scalability, and performance for use in medicines such as drug delivery, imaging, and tissue engineering. The implications of nanostructure behavior in biological environments are further discussed, with emphasis on applications in imaging, drug delivery, and biosensing. Full article

During the electromagnetic launching process, the actual current input into the launcher is obtained by controlling the discharge of the pulsed power supply. Generally, the waveform of the pulse current is determined by the discharge characteristics and discharge time of the pulse power supply. Due to the limitation of control accuracy, the driving current is not an ideal trapezoidal wave, but there is a certain fluctuation (current ripple) in the flat top portion of the trapezoidal wave. The fluctuation of the current will affect the thickness of the liquefied layer at the armature–rail interface as well as the magnitude of the contact pressure, thereby inducing instability at the armature–rail interface and generating micro-arcs, which result in a reduction in the service life of the rails within the launcher. Consequently, it is imperative to conduct an in-depth analysis of the influence of current ripple on the liquefied layer during electromagnetic launching. In this paper, a thermoelastic magnetohydrodynamic model is constructed by coupling temperature, stress, and electromagnetic fields, which are predicated on the Reynolds equation of the metal liquefied layer at the armature–rail contact interface. The effects of current fluctuations on the melting rate of the surface of the armature, the thickness of the liquefied layer, and the hydraulic pressure of the liquefied layer under four different current ripple coefficients (RCs) were analyzed. The results show the following: (1) The thickness and the pressure of the liquefied layer at the armature–rail interface fluctuate with the fluctuation of the current, and, the larger the ripple coefficient, the greater the fluctuations in the thickness and pressure of the liquefied layer. (2) The falling edge of the current fluctuation leads to a decrease in the hydraulic pressure of the liquefied layer, which results in the instability of the liquefied layer between the armature and rails. (3) As the ripple coefficient increases, the time taken for the liquefied layer to reach a stable state increases. In addition, a launching experiment was also conducted in this paper, and the results showed that, at the falling edge of the current fluctuation, the liquefied layer is unstable, and a phenomenon such as the ejection of molten armature and transition may occur. The results of the experiment and simulations mutually confirm that the impact of current fluctuations on the armature–rail interface increases with increases in the ripple coefficient. Full article

SiAlCN coatings were first obtained by the method of reactive evaporation of aluminum and plasma chemical activation of an organosilicon precursor in a hollow cathode arc discharge. The spectrum of discharge plasma was studied by optical emission spectroscopy under conditions of evaporation of Al in an Ar+N₂+hexamethyldisilazane vapor/gas medium, and it was shown that in the presence of a metal component in the plasma, not only did intensive activation of various components of the media occur but also an increased ionic effect on the surface of the coating was provided, with a deposition rate of up to 10.1 µm/h. The films had a dense and homogeneous structure and had a hardness of up to 31 GPa and good adhesion on stainless steel. The results of SEM, FTIR, and XRD showed that their structure was a nanocomposite consisting of an amorphous matrix based on SiCN and AlN with inclusions of AlCN nanocrystals. Full article