Search Results (55)

Soft electrothermal actuators have attracted increasing attention in soft robotics and wearable systems due to their simple structure, low driving voltage, and ease of integration. However, traditional designs based on homogeneous or layered composites often suffer from interfacial failure and limited deformation modes, restricting their long-term stability and actuation versatility. In this study, we present a programmable soft electrothermal actuator based on a functionally graded structure composed of polydimethylsiloxane (PDMS)/multiwalled carbon nanotube (MWCNTs) composite material and an embedded EGaIn conductive circuit. Rheological and mechanical characterization confirms the enhancement of viscosity, modulus, and tensile strength with increasing MWCNTs content, confirming that the gradient structure improves mechanical performance. The device shows excellent actuation performance (bending angle up to 117°), fast response (8 s), and durability (100 cycles). The actuator achieves L-shaped, U-shaped, and V-shaped bending deformations through circuit pattern design, demonstrating precise programmability and reconfigurability. This work provides a new strategy for realizing programmable, multimodal deformation in soft systems and offers promising applications in adaptive robotics, smart devices, and human–machine interfaces. Full article

The two-stage proportional valve is a key control component in heavy-duty equipment, where its signal-flow characteristics critically influence operational performance. This study proposes an innovative flow characteristic regulation method using variable-gain feedback grooves. Unlike conventional throttling notch optimization, the core mechanism actively adjusts pilot–main valve mapping through feedback groove shape and area gain adjustments to achieve the desired flow curves. This approach avoids complex throttling notch issues while retaining the valve’s high dynamics and flow capacity. Mathematical modeling elucidated the underlying mechanism. Subsequently, trapezoidal and composite feedback grooves are designed and investigated via simulation. Finally, composite feedback groove spools tailored to construction machinery operating conditions are developed. Comparative experiments demonstrate the following: (1) Pilot–main mapping inversely correlates with area gain; increasing gain enhances micro-motion control, while decreasing gain boosts flow gain for rapid actuation. (2) This method does not significantly increase pressure loss or energy consumption (measured loss: 0.88 MPa). (3) The composite groove provides segmented characteristics; its micro-motion flow gain (2.04 L/min/0.1 V) is 61.9% lower than conventional valves, significantly improving fine control. (4) Adjusting groove area gain and transition point flexibly modifies flow gain and micro-motion zone length. This method offers a new approach for high-performance valve flow regulation. Full article

In recent times, blades that have the ability to change shape passively or actively have garnered interest due to their ability to optimize blade performance for varying flow conditions. Various versions of morphing exist, from simple chord length changes to full blade morphing with multiple degrees of freedom. These blades can incorporate smart materials or mechanical actuators to modify the blade shape to suit the wind conditions. Morphing blades have shown an ability to improve performance in simulations. These simulations show increased performance in Region 2 (partial load) operating conditions. This study focuses on the effects of the wake for a flexible wind turbine with actively variable twist angle distribution (TAD) to improve the energy production capabilities of morphing structures. These wake effects influence wind farm performance for locally clustered turbines by extracting energy from the free stream. Hence, the development of better wake models is critical for better turbine design and controls. This paper provides an outline of some approaches available for wake modeling. FLORIS (FLow Redirection and Induction Steady-State) is a program used to predict steady-state wake characteristics. Alongside that, the Materials and Methods section shows different modeling environments and their possible integration into FLORIS. The Results and Discussion section analyzes the 20 kW wind turbine with previously acquired data from the National Renewable Energy Laboratory’s (NREL) AeroDyn v13 software. The study employs FLORIS to simulate steady-state non-linear wake interactions for the nine TAD shapes. These TAD shapes are evaluated across Region 2 operating conditions. The previous study used a genetic algorithm to obtain nine TAD shapes that maximized aerodynamic efficiency in Region 2. The Results and Discussion section compares these TAD shapes to the original blade design regarding the wake characteristics. The project aims to enhance the understanding of FLORIS for studying wake characteristics for morphing blades. Full article

This study presents a bioinspired phase-change transparent flexible heater (PTFH) for programmable droplet manipulation under ultralow voltage. By embedding a self-junctioned copper nanowire network into paraffin-infused, porous PVDF-HFP gel matrices, the PTFH achieves rapid, non-contact, and reversible control of microdroplet mobility. The PTFH can be bent or tailored into diverse shapes (e.g., V/X configurations), enabling multidirectional droplet transport. Under ultralow voltage actuation (<1 V), the surface of PTFH melts the phase-change lubricant within 2 s, switching surface wettability from high adhesion (Wenzel state) to low adhesion (SLIPS state). By combining Laplace pressure and temperature gradients (up to 22 °C/mm), drive droplets at ~2.0 mm/s over distances of ~13.9 mm. Programmable droplet coalescence, curved-surface transport, and a microreactor design for batch reactions were also demonstrated. The PTFH exhibits excellent transparency (89% when activated), mechanical flexibility, and cyclic stability, offering a versatile platform for microreactors, microengines, and smart windows. Full article

Restricted by the inherent low sensitivity of materials and complex integration technology, it is difficult for existing soft actuators (s-actuators) to simultaneously possess the advantages of flexibility, fast response, and simple manufacturing, which greatly limits their practical applications. Herein, a stretchable (ε = 200%) nanocomposite film capable of deformation and motion driven by near infrared light (NIR) was developed using multi-walled carbon nanotubes (MWCNTs) as the light absorption–photothermal conversion nanonetwork, and liquid crystal polymer (LCP) as an elastic matrix featured reversible phase transition. Furthermore, s-actuators with various deformation and motion modes have been realized employing MWCNT/LCP nanocomposite film. Based on the mechanism that photothermal-effect-regulated liquid crystal–isotropic phase transition in LCP can induce macroscopic deformation of nanocomposites, MWCNT/LCP s-actuators have completed a series of complex deformation and motion tasks such as opening the knot, “V”-shape reversible deformation (30 s per cycle), the “spring” rotating and unfolding, imitating a “caterpillar” walking in a straight line (the average speed is 13 s/mm), etc. This work provides an effective strategy for the intelligent development of s-actuators. Full article

This study presents a pneumatic proportional pressure valve employing a silicon microfluidic chip (SMC) integrated with a V-shaped electrothermal microactuator, aiming to address the limitations of traditional solenoid-based valves in miniaturization and high-precision control. The SMC, fabricated via MEMS technology, leverages the thermal expansion of microactuator ribs to regulate pressure through adjustable orifices. A first-order transfer function between input voltage and displacement of the microactuator was derived through theoretical modeling and validated via COMSOL Multiphysics 5.2a simulations. Key geometric parameters of the actuator ribs—cross-section, number, inclination angle, width, span length and thickness—were analyzed for their influence on lever mechanism displacement, actuator displacement, static gain and time constant. AMESim 16.0-based simulations of single- and dual-chip valve structures revealed that increasing ζ shortens step-response rise time, while reducing τ improves hysteresis. Experimental validation confirmed the valve’s static and dynamic performance, achieving a step-response rise time of <40 ms, linearity within the 30–60% input voltage range, and effective tracking of sinusoidal control signals up to 8 Hz with a maximum pressure deviation of 0.015 MPa. The work underscores the potential of MEMS-based actuators in advancing compact pneumatic systems, offering a viable alternative to conventional solenoids. Key innovations include geometry-driven actuator optimization and dual-chip integration, providing insights into high-precision, low-cost pneumatic control solutions. Full article

In this paper, a bidirectional micro-device based on multi-electrothermal co-actuation is proposed for a fuze safety system, combining the advantages of the simple structure, small size, low input voltage, large output, and absence of electromagnetic interference in electrothermal actuators. Based on the working principle of the multi-electrothermal co-actuation device and the mathematical model of the single V-shaped electrothermal actuator established in this paper, the temperature distribution of the V-shaped electrothermal actuator is simulated. In addition, the dynamic response and the effect of geometric factors on the output performance of the multi-electrothermal co-actuation device are analyzed in detail. Furthermore, driving characteristics tests of the electrothermal micro-device are carried out. The experimental findings indicate that a displacement of approximately 258.95 μm with a response time of about 156.51 ms can be achieved by the V-shaped electrothermal actuator when the applied voltage is 1.2 V. In a single cycle, a total displacement of 340 μm is obtained by the co-actuation device in around 1.28 s. Full article

Dielectric elastomer actuators (DEAs) are difficult to apply to flexible grippers due to their small deformation range and low output force. Hence, a DEA with a large bending deformation range and output force was designed, and a corresponding flexible gripper was developed to realize the function of grasping objects of different shapes. The relationship between the pre-stretch ratio and DEA deformation degree was tested by experiments. Based on the performance test results of the dielectric elastomer (DE), the bending deformation process of DEAs with different shapes was simulated by Finite Element Method (FEM) simulation. DEAs with different shapes were prepared through laser cutting and the relationship between the voltage and the bending angle, and the output force of the DEAs was measured. The result shows that under uniaxial stretching, the deformation of the DEA in the stretching direction gradually increases and decreases in the unstretched direction with the increase in the pre-stretch ratio. Under biaxial stretching, DEA deformation increases with the increase in the pre-stretch ratio. The shape of the DEA has a certain influence on the bending deformation range under the same conditions, and the elliptical DEA has a larger bending deformation range and higher output force compared with the rectangular DEA and the trapezium DEA. The elliptical DEA can produce a bending deformation of 40° and an output force of 37.2 mN at a voltage of 24 kV. The three-finger flexible gripper composed of an elliptical DEA can realize the grasping of a paper cup. Full article

Piezoelectric sensors convert mechanical stress into electrical charge via the piezoelectric effect, and when fabricated as fibers, they offer flexibility, lightweight properties, and adaptability to complex shapes for self-powered wearable sensors. Polyvinylidene fluoride (PVDF) nanofibers have garnered significant interest due to their potential applications in various fields, including sensors, actuators, and energy-harvesting devices. Achieving optimal piezoelectric properties in PVDF nanofibers requires the careful optimization of polarization. Applying a high electric field to PVDF chains can cause significant mechanical deformation due to electrostriction, leading to crack formation and fragmentation, particularly at the chain ends. Therefore, it is essential to explore methods for polarizing PVDF at the lowest possible voltage to prevent structural damage. In this study, a Design of Experiments (DoE) approach was employed to systematically optimize the polarization parameters using a definitive screening design. The main effects of the input parameters on piezoelectric properties were identified. Heat treatment and the electric field were significant factors affecting the sensor’s sensitivity and β-phase fraction. At the highest temperature of 120 °C and the maximum applied electric field of 3.5 kV/cm, the % β-phase (F(β)) exceeded 95%. However, when reducing the electric field to 1.5 kV/cm and 120 °C, the % F(β) ranged between 87.5% and 90%. The dielectric constant (ɛ′) of polarized PVDF was determined to be 30 at an electric field frequency of 1 Hz, compared to a value of 25 for non-polarized PVDF. The piezoelectric voltage coefficient (g₃₃) for polarized PVDF was measured at 32 mV·m/N at 1 Hz, whereas non-polarized PVDF exhibited a value of 3.4 mV·m/N. The findings indicate that, in addition to a high density of β-phase dipoles, the polarization of these dipoles significantly enhances the sensitivity of the PVDF nanofiber mat. Full article

A simple actuator to create non-reciprocal leg motion is imperative in realizing a multi-legged micro-locomotion mechanism. This work focuses on an arch-shaped electrostatic actuator as a candidate actuator, and it proposes the operation protocol to realize a non-reciprocal trajectory. The actuator consists of two hard and flexible sheets and a leg attached to the flexible sheet. The flexible sheet is deformed through an electrostatic zipping motion that changes the height and/or angle of the attached leg. The fabricated prototype weighed 0.1 g and swung about 15 degrees with the applied voltage of 1000 V. The swinging force exceeded 5 mN, five times the gravitational force on the actuator’s weight. Large performance deviations among prototypes were found, which were due to the manual fabrication process and the varying conditions of the silicone oil injected into the gap. The trajectory measurement showed that the leg tip moved along a non-reciprocal trajectory with a vertical shift of about 0.3 mm between the forward and backward swings. The prototype locomotion mechanism using four actuators successfully demonstrated forward and backward motions with the non-reciprocal swing motion of the four legs. The observed locomotion speed was about 0.3 mm/s. Although the speed was limited, the results showed the potential of the actuator for use in multi-legged micro-locomotion systems. Full article

This work explores microcombustion technologies enhanced by plasma-assisted combustion, focusing on a novel simulation model for a Y-shaped device with a non-premixed hydrogen-air mixture. The simulation integrates the ZDPlasKin toolbox to determine plasma-produced species concentrations to Particle-In-Cell with Monte Carlo Collision analysis for momentum and power density effects. The study details an FE-DBD plasma actuator operating under a sinusoidal voltage from 150 to 325 V peak-to-peak and a 162.5 V DC bias. At potentials below 250 V, no hydrogen dissociation occurs. The equivalence ratio fitting curve for radical species is incorporated into the plasma domain, ensuring local composition accuracy. Among the main radical species produced, H reaches a maximum mass fraction of 8% and OH reaches 1%. For an equivalence ratio of 0.5, the maximum temperature reached 2238 K due to kinetic and joule heating contributions. With plasma actuation with radicals in play, the temperature increased to 2832 K, and with complete plasma actuation, it further rose to 2918.45 K. Without plasma actuation, the temperature remained at 300 K, reflecting ambient conditions and no combustion phenomena. At lower equivalence ratios, temperatures in the plasma area consistently remained around 2900 K. With reduced thermal power, the flame region decreased, and at Φ = 0.1, the hot region was confined primarily to the plasma area, indicating a potential blow-off limit. The model aligns with experimental data and introduces relevant functionalities for modeling plasma interactions within microcombustors, providing a foundation for future validation and numerical models in plasma-assisted microcombustion applications. Full article

Soft grippers, a rapidly growing subfield of soft robotics, utilize compliant and flexible materials capable of conforming to various shapes. This feature enables them to exert gentle yet, if required, strong gripping forces. In this study, we elaborate on the material selection and fabrication process of gripping fingers based on the dielectric elastomer actuation technique. We study the effects of mixing the silicone elastomer with a silicone thinner on the performance of the actuators. Inspired by nature, where the motion of end-effectors such as soft limbs or fingers is, in many cases, directed by a stiff skeleton, we utilize backbones for translating the planar actuation into a bending motion. Thus, the finger does not need any rigid frame or pre-stretch, as in many other DEA approaches. The idea and function of the backbone strategy are demonstrated by finite element method simulations with COMSOL Multiphysics^® 6.5. The paper describes the full methodology from material choice and characterization, design, and simulation to characterization to enable future developments based on our approach. Finally, we present the performance of these actuators in a gripper demonstrator setup. The developed actuators bend up to 68.3° against gravity, and the gripper fingers hold up to 10.3 g against gravity under an actuation voltage of 8 kV. Full article

In recent years, the immense potential for MEMS devices in the biomedical industry has been understood. It has been determined that, among their many plausible functions, their use may also extend to single human red blood cell diagnostics, whereby biomarkers of quantifiable magnitudes may be detected. Without a doubt, the mechanical and thermal specifications by which potential devices must be able to function are very strict. Among them is the ability to operate while fully submerged in aqueous solutions. In this work, six devices were modelled numerically in deionised (DI) water and 0.9 wt% NaCl solution, the results of which were validated experimentally. The mechanical performance of the different devices when fully submerged in 0.9 wt% NaCl solution is hereby discussed. With the exception of one, all the devices in their current configuration are confirmed to be suitable candidates for biomedical applications. Full article

Today, microfluidics has become a revolutionary interdisciplinary topic with considerable attention in a wide range of biotechnology applications. In this research work, a numerical investigation of a microfluidic micromixer is carried out using a hybrid actuation approach with different micropillar shapes and gaps. For this purpose, COMSOL Multiphysics v.5.2. is used with three different physics, such as thermoviscous acoustic physics to solve acoustic governing equations, laminar physics to solve fluid flow governing equations, and diluted transport species to solve mixing governing equations. The simulations were carried out at different Reynolds numbers such as 2, 4, 6, 8, 10, and 12 with an oscillation frequency of 15 kHz. The results were in the form of acoustic characteristics such as acoustic pressure, acoustic velocity, acoustic stream, mixing index, and fluid flow behaviour at various Reynolds numbers. The results revealed that the inclusion of micropillars improved the mixing performance and strength of the acoustic field, resulting in an improvement of the mixing performance compared to the case without micropillars. In addition, the mixing performance is also investigated at different Reynolds numbers, and a higher mixing index is investigated at lower Reynolds numbers. Moreover, it was also investigated that blade-shaped micropillars with 0.150 mm gaps deliver the best results compared to the other cases, and the maximum and minimum values of the mixing index are 0.97 and 0.72, respectively, at Reynolds number 2. The main reason behind this larger mixing index at low Reynolds numbers is due to the inclusion of micropillars that enhance the diffusion rate and contact area, leading to the homogenisation of the heterogeneous fluids in the microchamber. The obtained results can be extremely helpful for the design and modifications of a hybrid microfluidics micromixer. Full article

By leveraging the benefits of a high energy density, miniaturization and integration, acoustic-wave-driven micromotors have recently emerged as powerful tools for microfluidic actuation. In this study, a Lamb-wave-driven micromotor is proposed for the first time. This motor consists of a ring-shaped Lamb wave actuator array with a rotor and a fluid coupling layer in between. On a driving mechanism level, high-frequency Lamb waves of 380 MHz generate strong acoustic streaming effects over an extremely short distance; on a mechanical design level, each Lamb wave actuator incorporates a reflector on one side of the actuator, while an acoustic opening is incorporated on the other side to limit wave energy leakage; and on electrical design level, the electrodes placed on the two sides of the film enhance the capacitance in the vertical direction, which facilitates impedance matching within a smaller area. As a result, the Lamb-wave-driven solution features a much lower driving voltage and a smaller size compared with conventional surface acoustic-wave-driven solutions. For an improved motor performance, actuator array configurations, rotor sizes, and liquid coupling layer thicknesses are examined via simulations and experiments. The results show the micromotor with a rotor with a diameter of 5 mm can achieve a maximum angular velocity of 250 rpm with an input voltage of 6 V. The proposed micromotor is a new prototype for acoustic-wave-driven actuators and demonstrates potential for lab-on-a-chip applications. Full article