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Search Results (812)

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Keywords = Tera-Hertz frequencies

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19 pages, 5974 KiB  
Article
Absorption Loss Modeling Tools for Terahertz Band Drone Communications
by Berkay Sekeroglu, Mikail Erdem, Ozgur Gurbuz, Akhtar Saeed, Hayrettin Cagan Sendag and Murat Kulaksizoglu
Sensors 2025, 25(16), 4957; https://doi.org/10.3390/s25164957 - 11 Aug 2025
Viewed by 274
Abstract
This paper compares the following four Terahertz (THz) band molecular absorption loss modeling tools: International Telecommunication Union (ITU)-R P.676 model, Line-by-Line Radiative Transfer Model (LBLRTM), Atmospheric Model (am), and HITRAN on the Web (HotW). We evaluate the THz band drone communication [...] Read more.
This paper compares the following four Terahertz (THz) band molecular absorption loss modeling tools: International Telecommunication Union (ITU)-R P.676 model, Line-by-Line Radiative Transfer Model (LBLRTM), Atmospheric Model (am), and HITRAN on the Web (HotW). We evaluate the THz band drone communication tools under horizontal and vertical communication scenarios. We use the U.S. Standard 1976 and tropical weather profiles to generate path loss data across different altitudes, frequencies, and distances. We also employ a simple analytical model, fitting the data from the ITU, LBLRTM, and am tools to assess its accuracy in predicting path loss. Our results demonstrate high consistency among the tools, with path loss differences becoming more significant in vertical scenarios. This study provides the first comprehensive comparison of four widely used molecular absorption loss modeling tools for THz band drone communications, considering various scenarios and weather conditions. Full article
(This article belongs to the Special Issue Recent Advances in UAV Communications and Networks)
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16 pages, 2069 KiB  
Article
High-Efficiency Mid-Infrared Transmission Modulator Based on Graphene Plasmon Resonance and Photonic Crystal Defect States
by Jiduo Dong, Qing Zang, Linlong Tang, Binbin Wei, Xiangxing Bai, Hao Zhang, Chunheng Liu, Haofei Shi, Hongyan Shi, Yang Liu and Yueguang Lu
Photonics 2025, 12(8), 800; https://doi.org/10.3390/photonics12080800 - 9 Aug 2025
Viewed by 266
Abstract
With the continuous exploration and advancement of communication frequency bands, terahertz and mid-to-far-infrared communication systems have attracted significant attention in recent years. Modulators are essential components in these systems, making the enhancement of modulator performance in the infrared and terahertz bands a prominent [...] Read more.
With the continuous exploration and advancement of communication frequency bands, terahertz and mid-to-far-infrared communication systems have attracted significant attention in recent years. Modulators are essential components in these systems, making the enhancement of modulator performance in the infrared and terahertz bands a prominent research focus. In this study, we propose a high-performance infrared transmission-type modulator based on the plasmon resonance effect of graphene nanoribbons. This design synergistically exploits near-field enhancement from metal slits and defect states in one-dimensional photonic crystals to strengthen light–graphene interactions. The modulator achieves a modulation depth exceeding 80% and an operating bandwidth greater than 4 THz in the mid-infrared range, enabling efficient signal modulation for free-space optical communication. Importantly, the proposed design alleviates experimental challenges typically associated with the need for high graphene mobility and a wide Fermi energy tuning range in conventional approaches, thereby improving its practical feasibility. Moreover, the approach is scalable to far-infrared and terahertz bands, offering valuable insights for advancing signal modulation technologies across these spectral regions. Full article
(This article belongs to the Special Issue Metamaterials and Nanophotonics: Fundamentals and Applications)
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19 pages, 8922 KiB  
Article
A Two-Stage Time-Domain Equalization Method for Mitigating Nonlinear Distortion in Single-Carrier THz Communication Systems
by Yunchuan Liu, Hongcheng Yang, Ziqi Liu, Minghan Jia, Shang Li, Jiajie Li, Jingsuo He, Zhe Yang and Cunlin Zhang
Sensors 2025, 25(15), 4825; https://doi.org/10.3390/s25154825 - 6 Aug 2025
Cited by 1 | Viewed by 307
Abstract
Terahertz (THz) communication is regarded as a key technology for achieving high-speed data transmission and wireless communication due to its ultra-high frequency and large bandwidth characteristics. In this study, we focus on a single-carrier THz communication system and propose a two-stage deep learning-based [...] Read more.
Terahertz (THz) communication is regarded as a key technology for achieving high-speed data transmission and wireless communication due to its ultra-high frequency and large bandwidth characteristics. In this study, we focus on a single-carrier THz communication system and propose a two-stage deep learning-based time-domain equalization method, specifically designed to mitigate the nonlinear distortions in such systems, thereby enhancing communication reliability and performance. The method adopts a progressive learning strategy, whereby global characteristics are initially captured before progressing to local levels. This enables the effective identification and equalization of channel characteristics, particularly in the mitigation of nonlinear distortion and random interference, which can otherwise negatively impact communication quality. In an experimental setting at a frequency of 230 GHz and a channel distance of 2.1 m, this method demonstrated a substantial reduction in the system’s bit error rate (BER), exhibiting particularly noteworthy performance enhancements in comparison to before equalization. To validate the model’s generalization capability, data collection and testing were also conducted at a frequency of 310 GHz and a channel distance of 1.5 m. Experimental results show that the proposed time-domain equalizer, trained using the two-stage DL framework, achieved significant BER reductions of approximately 92.15% at 230 GHz (2.1 m) and 83.33% at 310 GHz (1.5 m), compared to the system’s performance prior to equalization. The method exhibits stable performance under varying conditions, supporting its use in future THz communication studies. Full article
(This article belongs to the Section Communications)
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21 pages, 3942 KiB  
Article
Experimental Demonstration of Terahertz-Wave Signal Generation for 6G Communication Systems
by Yazan Alkhlefat, Amr M. Ragheb, Maged A. Esmail, Sevia M. Idrus, Farabi M. Iqbal and Saleh A. Alshebeili
Optics 2025, 6(3), 34; https://doi.org/10.3390/opt6030034 - 28 Jul 2025
Viewed by 592
Abstract
Terahertz (THz) frequencies, spanning from 0.1 to 1 THz, are poised to play a pivotal role in the development of future 6G wireless communication systems. These systems aim to utilize photonic technologies to enable ultra-high data rates—on the order of terabits per second—while [...] Read more.
Terahertz (THz) frequencies, spanning from 0.1 to 1 THz, are poised to play a pivotal role in the development of future 6G wireless communication systems. These systems aim to utilize photonic technologies to enable ultra-high data rates—on the order of terabits per second—while maintaining low latency and high efficiency. In this work, we present a novel photonic method for generating sub-THz vector signals within the THz band, employing a semiconductor optical amplifier (SOA) and phase modulator (PM) to create an optical frequency comb, combined with in-phase and quadrature (IQ) modulation techniques. We demonstrate, both through simulation and experimental setup, the generation and successful transmission of a 0.1 THz vector. The process involves driving the PM with a 12.5 GHz radio frequency signal to produce the optical comb; then, heterodyne beating in a uni-traveling carrier photodiode (UTC-PD) generates the 0.1 THz radio frequency signal. This signal is transmitted over distances of up to 30 km using single-mode fiber. The resulting 0.1 THz electrical vector signal, modulated with quadrature phase shift keying (QPSK), achieves a bit error ratio (BER) below the hard-decision forward error correction (HD-FEC) threshold of 3.8 × 103. To the best of our knowledge, this is the first experimental demonstration of a 0.1 THz photonic vector THz wave based on an SOA and a simple PM-driven optical frequency comb. Full article
(This article belongs to the Section Photonics and Optical Communications)
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19 pages, 1307 KiB  
Article
Three-Dimensional Non-Stationary MIMO Channel Modeling for UAV-Based Terahertz Wireless Communication Systems
by Kai Zhang, Yongjun Li, Xiang Wang, Zhaohui Yang, Fenglei Zhang, Ke Wang, Zhe Zhao and Yun Wang
Entropy 2025, 27(8), 788; https://doi.org/10.3390/e27080788 - 25 Jul 2025
Viewed by 241
Abstract
Terahertz (THz) wireless communications can support ultra-high data rates and secure wireless links with miniaturized devices for unmanned aerial vehicle (UAV) communications. In this paper, a three-dimensional (3D) non-stationary geometry-based stochastic channel model (GSCM) is proposed for multiple-input multiple-output (MIMO) communication links between [...] Read more.
Terahertz (THz) wireless communications can support ultra-high data rates and secure wireless links with miniaturized devices for unmanned aerial vehicle (UAV) communications. In this paper, a three-dimensional (3D) non-stationary geometry-based stochastic channel model (GSCM) is proposed for multiple-input multiple-output (MIMO) communication links between the UAVs in the THz band. The proposed channel model considers not only the 3D scattering and reflection scenarios (i.e., reflection and scattering fading) but also the atmospheric molecule absorption attenuation, arbitrary 3D trajectory, and antenna arrays of both terminals. In addition, the statistical properties of the proposed GSCM (i.e., the time auto-correlation function (T-ACF), space cross-correlation function (S-CCF), and Doppler power spectrum density (DPSD)) are derived and analyzed under several important UAV-related parameters and different carrier frequencies, including millimeter wave (mmWave) and THz bands. Finally, the good agreement between the simulated results and corresponding theoretical ones demonstrates the correctness of the proposed GSCM, and some useful observations are provided for the system design and performance evaluation of UAV-based air-to-air (A2A) THz-MIMO wireless communications. Full article
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17 pages, 820 KiB  
Article
Optimized Hybrid Precoding for Wideband Terahertz Massive MIMO Systems with Angular Spread
by Ye Wang, Chuxin Chen, Ran Zhang and Yiqiao Mei
Electronics 2025, 14(14), 2830; https://doi.org/10.3390/electronics14142830 - 15 Jul 2025
Viewed by 295
Abstract
Terahertz (THz) communication is regarded as a promising technology for future 6G networks because of its advances in providing a bandwidth that is orders of magnitude wider than current wireless networks. However, the large bandwidth and the large number of antennas in THz [...] Read more.
Terahertz (THz) communication is regarded as a promising technology for future 6G networks because of its advances in providing a bandwidth that is orders of magnitude wider than current wireless networks. However, the large bandwidth and the large number of antennas in THz massive multiple-input multiple-output (MIMO) systems induce a pronounced beam split effect, leading to a serious array gain loss. To mitigate the beam split effect, this paper considers a delay-phase precoding (DPP) architecture in which a true-time-delay (TTD) network is introduced between radio-frequency (RF) chains and phase shifters (PSs) in the standard hybrid precoding architecture. Then, we propose a fast Riemannian conjugate gradient optimization-based alternating minimization (FRCG-AltMin) algorithm to jointly optimize the digital precoding, analog precoding, and delay matrix, aiming to maximize the spectral efficiency. Different from the existing method, which solves an approximated version of the analog precoding design problem, we adopt an FRCG method to deal with the original problem directly. Simulation results demonstrate that our proposed algorithm can improve the spectral efficiency, and achieve superior performance over the existing algorithm for wideband THz massive MIMO systems with angular spread. Full article
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17 pages, 4763 KiB  
Article
Multi-Band Terahertz Metamaterial Absorber Integrated with Microfluidics and Its Potential Application in Volatile Organic Compound Sensing
by Liang Wang, Bo Zhang, Xiangrui Dong, Qi Lu, Hao Shen, Yi Ni, Yuechen Liu and Haitao Song
Electronics 2025, 14(13), 2731; https://doi.org/10.3390/electronics14132731 - 7 Jul 2025
Viewed by 314
Abstract
In this study, a terahertz microfluidic multi-band sensor was designed. Unlike previous microfluidic absorption sensors that rely on dipole resonance, the proposed sensor uses a physical mechanism for absorption by exciting higher-order lattice resonances in microfluidic structures. With a Fabry–Perot cavity, the sensor [...] Read more.
In this study, a terahertz microfluidic multi-band sensor was designed. Unlike previous microfluidic absorption sensors that rely on dipole resonance, the proposed sensor uses a physical mechanism for absorption by exciting higher-order lattice resonances in microfluidic structures. With a Fabry–Perot cavity, the sensor can form an absorption peak with a high quality factor (Q) and narrow full width at half maximum (FWHM). A high Q value and a narrow FWHM are valuable in the field of sensing and provide strong support for high-precision sensing. On this basis, the sensing performance of the device was investigated. The simulation results clearly show that the absorption sensor has ultra-high sensitivity, which reaches 400 GHz/Refractive Index Unit (RIU). In addition, the sensor generates three absorption peaks, overcoming the limitations of a single frequency band in a composite resonance mode and multidimensional frequency response, which has potential application value in the field of volatile organic compound (VOC) sensing. Full article
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26 pages, 389 KiB  
Review
Recent Advancements in Millimeter-Wave Antennas and Arrays: From Compact Wearable Designs to Beam-Steering Technologies
by Faisal Mehmood and Asif Mehmood
Electronics 2025, 14(13), 2705; https://doi.org/10.3390/electronics14132705 - 4 Jul 2025
Cited by 1 | Viewed by 1521
Abstract
Millimeter-wave (mmWave) antennas and antenna arrays have gained significant attention due to their pivotal role in emerging wireless communication, sensing, and imaging technologies. With the rapid deployment of 5G and the transition toward 6G networks, the demand for compact, high-gain, and reconfigurable mmWave [...] Read more.
Millimeter-wave (mmWave) antennas and antenna arrays have gained significant attention due to their pivotal role in emerging wireless communication, sensing, and imaging technologies. With the rapid deployment of 5G and the transition toward 6G networks, the demand for compact, high-gain, and reconfigurable mmWave antennas has intensified. This article highlights recent advancements in mmWave antenna technologies, including hybrid beamforming using phased arrays, dynamic beam-steering enabled by liquid crystal and MEMS-based structures, and high-capacity MIMO architectures. We also examine the integration of metamaterials and metasurfaces for miniaturization and gain enhancement. Applications covered include wearable antennas with low-SAR textile substrates, conformal antennas for UAV-based mmWave relays, and high-resolution radar arrays for autonomous vehicles. The study further analyzes innovative fabrication methods such as inkjet and aerosol jet printing, micromachining, and laser direct structuring, along with advanced materials like Kapton, PDMS, and graphene. Numerical modeling techniques such as full-wave EM simulation and machine learning-based optimization are discussed alongside experimental validation approaches. Beyond communications, we assess mmWave systems for biomedical imaging, security screening, and industrial sensing. Key challenges addressed include efficiency degradation at high frequencies, interference mitigation in dense environments, and system-level integration. Finally, future directions, including AI-driven design automation, intelligent reconfigurable surfaces, and integration with quantum and terahertz technologies, are outlined. This comprehensive synthesis aims to serve as a valuable reference for advancing next-generation mmWave antenna systems. Full article
(This article belongs to the Special Issue Recent Advancements of Millimeter-Wave Antennas and Antenna Arrays)
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12 pages, 483 KiB  
Article
Effect of Localized Surface Plasmons on the Nonlinear Optical Properties in the Semi-Parabolic Quantum Well
by Shusen Chen and Kangxian Guo
Optics 2025, 6(3), 29; https://doi.org/10.3390/opt6030029 - 2 Jul 2025
Viewed by 335
Abstract
In this paper, the effects of localized surface plasmons on the nonlinear optical properties of a composite system are studied. The system operates by placing a metal nanoparticle next to a semi-parabolic quantum well under a terahertz laser field. Firstly, the energy expression [...] Read more.
In this paper, the effects of localized surface plasmons on the nonlinear optical properties of a composite system are studied. The system operates by placing a metal nanoparticle next to a semi-parabolic quantum well under a terahertz laser field. Firstly, the energy expression of the semi-parabolic well in the terahertz laser field is derived via a Kramers–Henneberger transformation, and then the new energy levels and wave functions are solved by the finite difference method. Next, optical absorption coefficients and refraction index changes are derived according to quantum theory. Finally, the study shows that localized surface plasmons can cause a redshift in the peak position, while simultaneously weakening the peak value of optical absorption coefficients. The results confirm that the desired performance can be obtained by adjusting the radius of the particle, the distance between the particle and the quantum well, or the natural frequency of the quantum well. Full article
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14 pages, 2161 KiB  
Article
Enhanced Power Distribution and Symmetry in Terahertz Waveguides Using Graphene-Based Power Dividers
by Amin Honarmand, Hamed Dehdashti Jahromi, Mohsen Maesoumi, Masoud Jabbari and Farshad Pesaran
Photonics 2025, 12(7), 658; https://doi.org/10.3390/photonics12070658 - 30 Jun 2025
Viewed by 316
Abstract
This paper investigates a graphene-on-insulator power divider designed for terahertz applications based on spoof surface plasmon polaritons. We optimize structural parameters to maximize signal transmission from input to output ports while achieving a uniform and symmetrical electric field distribution at the output cross-section. [...] Read more.
This paper investigates a graphene-on-insulator power divider designed for terahertz applications based on spoof surface plasmon polaritons. We optimize structural parameters to maximize signal transmission from input to output ports while achieving a uniform and symmetrical electric field distribution at the output cross-section. Our findings indicate that utilizing three graphene layers significantly enhances power distribution and symmetry at output ports. We demonstrate electrical control over waveguide transmission properties by modulating the graphene chemical potential from 0 to 0.5 eV. The proposed device holds promise for applications in plasmonic circuits and on-chip interconnects operating within the terahertz frequency range. Full article
(This article belongs to the Section Optical Communication and Network)
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20 pages, 4340 KiB  
Article
Spectral Tuning and Angular–Gap Interrogation of Terahertz Spoof Surface Plasmon Resonances Excited on Rectangular Subwavelength Grating Using Attenuated Total Reflection in Otto Configuration
by Oleg Kameshkov, Vasily Gerasimov, Boris Goldenberg and Vladimir Nazmov
Photonics 2025, 12(7), 651; https://doi.org/10.3390/photonics12070651 - 26 Jun 2025
Viewed by 404
Abstract
In this paper, we experimentally investigated the excitation of spoof surface plasmon polaritons (SSPPs) supported by a 1D subwavelength grating with a rectangular profile in the terahertz (THz) frequency range. Using the attenuated total reflection technique and the THz radiation of the Novosibirsk [...] Read more.
In this paper, we experimentally investigated the excitation of spoof surface plasmon polaritons (SSPPs) supported by a 1D subwavelength grating with a rectangular profile in the terahertz (THz) frequency range. Using the attenuated total reflection technique and the THz radiation of the Novosibirsk free electron laser, we carried out detailed studies of both angular and gap spectra at several wavelengths. A shallow grating supporting a fundamental mode was fabricated by means of multibeam X-ray lithography and used as a test sample. The results indicated that we achieved 1-THz tunability of resonance in the frequency range from 1.51 to 2.54 THz on a single grating, which cannot be obtained with active tunable metamaterials. The Q factors of the resonances in the angular spectra were within the range of 19.4–37.6, while the resonances of the gap spectra had a Q factor lying within the 1.17–2.03 range. The gap adjustment capability of the setup shown in the work has great potential in modulation of the absorption efficiency, whereas the angular tuning and recording data from each point of the grating will enable real-time monitoring of changes in the surrounding medium. All of this is highly important for enhanced terahertz real-time absorption spectroscopy and imaging. Full article
(This article belongs to the Special Issue Photonics Metamaterials: Processing and Applications)
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13 pages, 3019 KiB  
Article
Efficient Design of a Terahertz Metamaterial Dual-Band Absorber Using Multi-Objective Firefly Algorithm Based on a Multi-Cooperative Strategy
by Guilin Li, Yan Huang, Yurong Wang, Weiwei Qu, Hu Deng and Liping Shang
Photonics 2025, 12(7), 637; https://doi.org/10.3390/photonics12070637 - 24 Jun 2025
Viewed by 371
Abstract
Terahertz metamaterial dual-band absorbers are used for multi-target detection and high-sensitivity sensing in complex environments by enhancing information that reflects differences in the measured substances. Traditional design processes are complex and time-consuming. Machine learning-based methods, such as neural networks and deep learning, require [...] Read more.
Terahertz metamaterial dual-band absorbers are used for multi-target detection and high-sensitivity sensing in complex environments by enhancing information that reflects differences in the measured substances. Traditional design processes are complex and time-consuming. Machine learning-based methods, such as neural networks and deep learning, require a large number of simulations to gather training samples. Existing design methods based on single-objective optimization often result in uneven multi-objective optimization, which restricts practical applications. In this study, we developed a metamaterial absorber featuring a circular split-ring resonator with four gaps nested in a “卍” structure and used the Multi-Objective Firefly Algorithm based on Multiple Cooperative Strategies to achieve fast optimization of the absorber’s structural parameters. A comparison revealed that our approach requires fewer iterations than the Multi-Objective Particle Swarm Optimization and reduces design time by nearly half. The absorber designed using this method exhibited two resonant peaks at 0.607 THz and 0.936 THz, with absorptivity exceeding 99%, indicating near-perfect absorption and quality factors of 31.42 and 30.08, respectively. Additionally, we validated the absorber’s wave-absorbing mechanism by applying impedance-matching theory. Finally, we elucidated the resonance-peak formation mechanism of the absorber based on the surface current and electric-field distribution at the resonance frequencies. These results confirmed that the proposed dual-band metamaterial absorber design is efficient, representing a significant step toward the development of metamaterial devices. Full article
(This article belongs to the Special Issue Thermal Radiation and Micro-/Nanophotonics)
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15 pages, 4137 KiB  
Article
Non-Destructive Thickness Measurement of Energy Storage Electrodes via Terahertz Technology
by Zhengxian Gao, Xiaoqing Jia, Jin Wang, Zhijun Zhou, Jianyong Wang, Dongshan Wei, Xuecou Tu, Lin Kang, Jian Chen, Dengzhi Chen and Peiheng Wu
Sensors 2025, 25(13), 3917; https://doi.org/10.3390/s25133917 - 23 Jun 2025
Viewed by 494
Abstract
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS [...] Read more.
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS systems mostly adopt fixed threshold filtering or Fourier filtering, making it disssssfficult to balance noise suppression and signal fidelity. The developed approach integrates three key technological advancements. Firstly, the refractive index of the material is determined through multi-peak amplitude analysis, achieving an error rate control within 1%. Secondly, a hybrid signal processing algorithm is applied, combining an optimized Savitzky–Golay filter for high-frequency noise suppression with an enhanced sinc function wavelet threshold technique for signal fidelity improvement. Thirdly, the time-of-flight method enables real-time online measurement of coating thickness under atmospheric conditions. Experimental validation demonstrates effective thickness measurement across a 35–425 μm range, achieving a 17.62% range extension and a 2.13% improvement in accuracy compared to conventional non-filtered methods. The integrated system offers a robust quality control solution for next-generation battery production lines. Full article
(This article belongs to the Section Physical Sensors)
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18 pages, 4367 KiB  
Article
Three-Dimensional Phase-Space Design and Simulation of a Broadband THz Transmission Line Using Wigner Optics and Ray Tracing
by Jacob Gerasimov, Emmanuel Bender, Moshe Sitbon, Egor Dyunin and Michael Gerasimov
Electronics 2025, 14(13), 2506; https://doi.org/10.3390/electronics14132506 - 20 Jun 2025
Viewed by 352
Abstract
Designing a transmission line (TL) for a widely tunable, broadband terahertz radiation source presents substantial challenges due to the complexity of beam dynamics and spectral characteristics. Here, we investigate the propagation of the most significant radiation modes expected to traverse the TL, intended [...] Read more.
Designing a transmission line (TL) for a widely tunable, broadband terahertz radiation source presents substantial challenges due to the complexity of beam dynamics and spectral characteristics. Here, we investigate the propagation of the most significant radiation modes expected to traverse the TL, intended for integration with an advanced particle accelerator currently under construction at the Schlesinger Family Center for Compact Accelerators, Radiation Sources and Applications. The total electromagnetic field at the source output is expressed in the frequency domain via cavity eigenmodes and transformed into an optical field representation using the Wigner distribution function (WDF). This formulation enables physically consistent modeling within the constraints of geometric optics and Wigner formalism of the spatiotemporal evolution of the radiation during propagation. The initial TL design is developed and optimized based on this representation. A 3D space–frequency analysis tool for pulsed radiation, based on the WDF, was implemented to characterize field behavior and guide system development. Complementary ray tracing simulations were conducted using the Zemax Optic Studio platform, supporting the assessment of optical feasibility through simulation and system feasibility. Full article
(This article belongs to the Special Issue 3D Computer Vision and 3D Reconstruction)
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24 pages, 5461 KiB  
Article
Classification and Prediction of Unknown Thermal Barrier Coating Thickness Based on Hybrid Machine Learning and Terahertz Nondestructive Characterization
by Zhou Xu, Jianfei Xu, Yiwen Wu, Changdong Yin, Suqin Chen, Qiang Liu, Xin Ge, Luanfei Wan and Dongdong Ye
Coatings 2025, 15(6), 725; https://doi.org/10.3390/coatings15060725 - 17 Jun 2025
Viewed by 541
Abstract
Thickness inspection of thermal barrier coatings is crucial to safeguard the reliability of high-temperature components of aero-engines, but traditional destructive inspection methods are difficult to meet the demand for rapid assessment in the field. In this study, a new non-destructive testing method integrating [...] Read more.
Thickness inspection of thermal barrier coatings is crucial to safeguard the reliability of high-temperature components of aero-engines, but traditional destructive inspection methods are difficult to meet the demand for rapid assessment in the field. In this study, a new non-destructive testing method integrating terahertz time-domain spectroscopy and machine learning algorithms is proposed to systematically study the thickness inspection of 8YSZ coatings prepared by two processes, namely atmospheric plasma spraying (APS) and electron beam physical vapor deposition (EB-PVD). By optimizing the preparation process parameters, 620 sets of specimens with thicknesses of 100–400 μm are prepared, and three types of characteristic parameters, namely, time delay Δt, frequency shift Δf, and energy decay η, are extracted by combining wavelet threshold denoising and time-frequency joint analysis. A CNN-RF cascade model is constructed to realize coating process classification, and an attention-LSTM and SVR weighted fusion model is developed for thickness regression prediction. The results show that the multimodal feature fusion reduces the root-mean-square error of thickness prediction to 8.9 μm, which further improves the accuracy over the single feature model. The classification accuracy reaches 96.8%, of which the feature importance of time delay Δt accounts for 62%. The hierarchical modeling strategy reduces the detection mean absolute error from 6.2 μm to 4.1 μm. the method provides a high-precision solution for intelligent quality assessment of thermal barrier coatings, which is of great significance in promoting the progress of intelligent manufacturing technology for high-end equipment. Full article
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