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19 pages, 895 KB  
Article
A Survey of Hydrogen Electrolyzer Technologies for Canada’s Clean Energy Transition
by Shafay Ishtiaq, Luiz A. C. Lopes and Yanick Paquet
Energies 2026, 19(1), 49; https://doi.org/10.3390/en19010049 - 22 Dec 2025
Viewed by 908
Abstract
The growing necessity to decarbonize the global energy system has positioned green hydrogen as a central enabler of a secure and sustainable future. Among various production paths, water electrolysis has emerged as the most developed route for generating high purity hydrogen from renewable [...] Read more.
The growing necessity to decarbonize the global energy system has positioned green hydrogen as a central enabler of a secure and sustainable future. Among various production paths, water electrolysis has emerged as the most developed route for generating high purity hydrogen from renewable power. The paper includes a broad and comparative overview of four leading electrolyzer technologies: Alkaline Water Electrolyzers (AWE), Proton Exchange Membrane Electrolyzers (PEM), Solid Oxide Electrolyzer Cells (SOEC), and new Anion Exchange Membrane Electrolyzers (AEM). Key technical parameters, operating principles, system level properties, and innovation trends are discussed, with a particular emphasis on their deployment and application in different regions of Canada. The study also highlights Canada’s growing role in the global hydrogen economy, supported by vast renewable resources, a favorable policy environment, and a dense network of research facilities and technology hubs. By combining comparative insights and tying them to national energy strategy, this survey establishes the agenda for driving adoption and innovation in electrolyzers in Canada’s clean energy shift. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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49 pages, 17709 KB  
Review
Scoping Review of Potentials to Optimize Planar Solid Oxide Cell Designs for Use in Fuel Cell and Electrolysis Applications
by Bernhard Malicek, Friedrich-Wilhelm Speckmann, Marc Entenmann and Kai Peter Birke
Energies 2025, 18(24), 6420; https://doi.org/10.3390/en18246420 - 8 Dec 2025
Cited by 1 | Viewed by 501
Abstract
This scoping review evaluates the literature on options for planar solid oxide cell (SOC) performance optimization, with a focus on applied fabrication methods and design enhancements. Literature identification, selection, and charting followed PRISMA-ScR guidelines to ensure transparency, reproducibility, and comprehensive coverage, while also [...] Read more.
This scoping review evaluates the literature on options for planar solid oxide cell (SOC) performance optimization, with a focus on applied fabrication methods and design enhancements. Literature identification, selection, and charting followed PRISMA-ScR guidelines to ensure transparency, reproducibility, and comprehensive coverage, while also enabling the identification of research gaps beyond the scope of narrative reviews. We analyze the influence of fabrication methods on cell and component characteristics and evaluate optimization approaches identified in the literature. Subsequent discussion explores how design innovations intersect with fabrication choices. The surveyed literature reveals a broad spectrum of manufacturing methods, including conventional processes, thin-film deposition, infiltration, and additive manufacturing. Our critical assessment of scalability revealed that reduction in operating temperature, improving robustness, and electrochemical performance are the main optimization objectives for SOC designs. Regarding production cost, production scale-up, and process control, inkjet, electrophoretic deposition, and solution aerosol thermolysis appeared to be promising manufacturing methods for design enhancements. By combining the PRISMA-ScR evidence map with a synthesis focused on scalability and process control, this review provides practical insights and a strong foundation for future SOC research and scale-up, also for evolving the field of proton-conducting cells. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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29 pages, 4056 KB  
Review
Green Hydrogen in Europe: Where Are We Now?
by Maria Giovanna Buonomenna and Aliaksei Patonia
Hydrogen 2025, 6(4), 105; https://doi.org/10.3390/hydrogen6040105 - 8 Nov 2025
Cited by 2 | Viewed by 3360
Abstract
As global efforts to decarbonize intensify, hydrogen produced via renewable electricity has emerged as a pivotal energy vector for a sustainable industrial future. This commentary provides a critical analysis of the current state of the hydrogen economy in Europe, detailing the core principles, [...] Read more.
As global efforts to decarbonize intensify, hydrogen produced via renewable electricity has emerged as a pivotal energy vector for a sustainable industrial future. This commentary provides a critical analysis of the current state of the hydrogen economy in Europe, detailing the core principles, operational mechanisms, and industrial status of four primary water electrolysis technologies: alkaline (ALK), proton exchange membrane (PEM), solid oxide (SOEC), and anion exchange membrane (AEM). Furthermore, it explores the significant socio-political challenges inherent in producing green hydrogen in non-EU nations for subsequent import into the European market. Full article
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28 pages, 8323 KB  
Article
Optimization of Novel Variable-Channel-Width Solid Oxide Electrolysis Cell (SOEC) Design for Enhanced Hydrogen Production
by Mahmoud Makki Abadi, Udayabhaskararao Thumu, Mohammad Mehdi Rashidi and Payam Mohammadi Dashtaki
Processes 2025, 13(11), 3472; https://doi.org/10.3390/pr13113472 - 29 Oct 2025
Cited by 1 | Viewed by 1062
Abstract
This study presents a novel solid oxide electrolysis cell (SOEC) design with variable channel widths to optimize thermal management and electrochemical performance for enhanced hydrogen production. Using high-fidelity computational modeling in COMSOL Multiphysics 6.1, five distinct channel width configurations were analyzed, with a [...] Read more.
This study presents a novel solid oxide electrolysis cell (SOEC) design with variable channel widths to optimize thermal management and electrochemical performance for enhanced hydrogen production. Using high-fidelity computational modeling in COMSOL Multiphysics 6.1, five distinct channel width configurations were analyzed, with a baseline model validated against experimental data. The simulations showed that modifying the channel geometry, particularly in Scenario 2, significantly improved hydrogen production rates by 6.8% to 29% compared to a uniform channel design, with the effect becoming more pronounced at higher voltages. The performance enhancement was found to be primarily due to improved fluid velocity regulation, which increased reactant residence time and enhanced mass transport, rather than a significant thermal effect, as temperature distribution remained largely uniform across the cell. Additionally, the inclusion of a dedicated heat transfer channel was shown to improve current density and overall efficiency, particularly at lower voltages. While a small increase in voltage raised internal cell pressure, the variable-width designs, especially those with widening channels, led to greater hydrogen output, albeit with a corresponding increase in system energy consumption due to higher pressure. Overall, the findings demonstrate that strategically designed variable-width channels offer a promising approach to optimizing SOEC performance for industrial-scale hydrogen production. Full article
(This article belongs to the Special Issue Green Hydrogen Production: Advances and Prospects)
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20 pages, 3635 KB  
Article
Theoretical Thermal Management Concepts of Recovery Heat Waste in Solid Oxide Fuel Cell System
by Georgi D. Todorov, Todor Todorov, Konstantin Kamberov and Grazia Lo Sciuto
Hydrogen 2025, 6(4), 82; https://doi.org/10.3390/hydrogen6040082 - 9 Oct 2025
Viewed by 1596
Abstract
Solid oxide electrolysis cells (SOEC) system has potential to offer an efficient green hydrogen production technology. However, the significant cost of this technology is related to the high operating temperatures, materials and thermal management including the waste heat. Recovering the waste heat can [...] Read more.
Solid oxide electrolysis cells (SOEC) system has potential to offer an efficient green hydrogen production technology. However, the significant cost of this technology is related to the high operating temperatures, materials and thermal management including the waste heat. Recovering the waste heat can be conducted through techniques to reduce the overall energy consumption. This approach aims to improve accuracy and efficiency by recovering and reusing the heat that would otherwise be lost. In this paper, thermal energy models are proposed based on waste heat recovery methodologies to utilize the heat from outlet fluids within the SOEC system. The mathematical methods for calculating thermal energy and energy transfer in SOEC systems have involved the principles of heat transfer. To address this, different simplified thermal models are developed in Simulink Matlab R2025b. The obtained results for estimating proper thermal energy for heating incoming fluids and recycled heat are discussed and compared to determine the efficient and potential thermal model for improvement the waste heat recovery. Full article
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16 pages, 3356 KB  
Article
Multi-Physics Coupling Simulation of H2O–CO2 Co-Electrolysis Using Flat Tubular Solid Oxide Electrolysis Cells
by Chaolong Cheng, Wen Ding, Junfeng Shen, Penghui Liao, Chengrong Yu, Bin Miao, Yexin Zhou, Hui Li, Hongying Zhang and Zheng Zhong
Processes 2025, 13(10), 3192; https://doi.org/10.3390/pr13103192 - 8 Oct 2025
Viewed by 952
Abstract
Solid oxide electrolysis cells (SOECs) have emerged as a promising technology for efficient energy storage and CO2 utilization via H2O–CO2 co-electrolysis. While most previous studies focused on planar or tubular configurations, this work investigated a novel flat, tubular SOEC [...] Read more.
Solid oxide electrolysis cells (SOECs) have emerged as a promising technology for efficient energy storage and CO2 utilization via H2O–CO2 co-electrolysis. While most previous studies focused on planar or tubular configurations, this work investigated a novel flat, tubular SOEC design using a comprehensive 3D multi-physics model developed in COMSOL Multiphysics 5.6. This model integrates charge transfer, gas flow, heat transfer, chemical/electrochemical reactions, and structural mechanics to analyze operational behavior and thermo-mechanical stress under different voltages and pressures. Simulation results indicate that increasing operating voltage leads to significant temperature and current density inhomogeneity. Furthermore, elevated pressure improves electrochemical performance, possibly due to increased reactant concentrations and reduced mass transfer limitations; however, it also increases temperature gradients and the maximum first principal stress. These findings underscore that the design and optimization of flat tubular SOECs in H2O–CO2 co-electrolysis should take the trade-off between performance and durability into consideration. Full article
(This article belongs to the Special Issue Recent Advances in Fuel Cell Technology and Its Application Process)
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21 pages, 1833 KB  
Review
A Review of Green Hydrogen Technologies and Their Role in Enabling Sustainable Energy Access in Remote and Off-Grid Areas Within Sub-Saharan Africa
by Nkanyiso Msweli, Gideon Ude Nnachi and Coneth Graham Richards
Energies 2025, 18(18), 5035; https://doi.org/10.3390/en18185035 - 22 Sep 2025
Viewed by 1939
Abstract
Electricity access deficits remain acute in Sub-Saharan Africa (SSA), where more than 600 million people lack reliable supply. Green hydrogen, produced through renewable-powered electrolysis, is increasingly recognized as a transformative energy carrier for decentralized systems due to its capacity for long-duration storage, sector [...] Read more.
Electricity access deficits remain acute in Sub-Saharan Africa (SSA), where more than 600 million people lack reliable supply. Green hydrogen, produced through renewable-powered electrolysis, is increasingly recognized as a transformative energy carrier for decentralized systems due to its capacity for long-duration storage, sector coupling, and near-zero carbon emissions. This review adheres strictly to the PRISMA 2020 methodology, examining 190 records and synthesizing 80 peer-reviewed articles and industry reports released from 2010 to 2025. The review covers hydrogen production processes, hybrid renewable integration, techno-economic analysis, environmental compromises, global feasibility, and enabling policy incentives. The findings show that Alkaline (AEL) and PEM electrolyzers are immediately suitable for off-grid scenarios, whereas Solid Oxide (SOEC) and Anion Exchange Membrane (AEM) electrolyzers present high potential for future deployment. For Sub-Saharan Africa (SSA), the levelized costs of hydrogen (LCOH) are in the range of EUR5.0–7.7/kg. Nonetheless, estimates from the learning curve indicate that these costs could fall to between EUR1.0 and EUR1.5 per kg by 2050, assuming there is (i) continued public support for the technology innovation, (ii) appropriate, flexible, and predictable regulation, (iii) increased demand for hydrogen, and (iv) a stable and long-term policy framework. Environmental life-cycle assessments indicate that emissions are nearly zero, but they also highlight serious concerns regarding freshwater usage, land occupation, and dependence on platinum group metals. Namibia, South Africa, and Kenya exhibit considerable promise in the early stages of development, while Niger demonstrates the feasibility of deploying modular, community-scale systems in challenging conditions. The study concludes that green hydrogen cannot be treated as an integrated solution but needs to be regarded as part of blended off-grid systems. To improve its role, targeted material innovation, blended finance, and policies bridging export-oriented applications to community-scale access must be established. It will then be feasible to ensure that hydrogen contributes meaningfully to the attainment of Sustainable Development Goal 7 in SSA. Full article
(This article belongs to the Section A: Sustainable Energy)
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16 pages, 1593 KB  
Article
Machine Learning-Based Predictive Modeling for Solid Oxide Electrolysis Cell (SOEC) Electrochemical Performance
by Nathan Gil A. Estrada and Rinlee Butch M. Cervera
Appl. Sci. 2025, 15(17), 9388; https://doi.org/10.3390/app15179388 - 27 Aug 2025
Viewed by 2055
Abstract
Solid oxide electrolysis cells (SOECs) are emerging as a promising technology for high-efficiency and environmentally friendly hydrogen production. While laboratory-scale experiments and physics-based simulations have significantly advanced SOEC research, there remains a need for faster, scalable, and cost-effective methods to predict electrochemical performance. [...] Read more.
Solid oxide electrolysis cells (SOECs) are emerging as a promising technology for high-efficiency and environmentally friendly hydrogen production. While laboratory-scale experiments and physics-based simulations have significantly advanced SOEC research, there remains a need for faster, scalable, and cost-effective methods to predict electrochemical performance. This study explores the feasibility of using machine learning (ML) techniques to model the performance of SOECs with the material configuration LSM-YSZ/YSZ/Ni-YSZ. A dataset of 593 records (from 31 IV curves) was compiled from 12 peer-reviewed sources and used to train and evaluate four ML algorithms: SVR, ANN, XGBoost, and Random Forest. Among these, XGBoost achieved the highest accuracy, with an R2 of 98.39% for cell voltage prediction and 98.10% for IV curve interpolation test under typical conditions. Extrapolation tests revealed the model’s limitations in generalizing beyond the bounds of the training data, emphasizing the importance of comprehensive data coverage. Overall, the results confirm that ML models, particularly XGBoost, can serve as accurate and efficient tools for predicting SOEC electrochemical behavior when applied with appropriate data coverage and guided by materials science concepts. Full article
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11 pages, 818 KB  
Proceeding Paper
Analysis of the Role of Temperature and Current Density in Hydrogen Production via Water Electrolysis: A Systematic Literature Review
by Panji Narputro, Prastiyo Effendi, Iqbal Maulana Akbar and Saefur Rahman
Eng. Proc. 2025, 107(1), 23; https://doi.org/10.3390/engproc2025107023 - 26 Aug 2025
Viewed by 3383
Abstract
The production of hydrogen through water electrolysis has emerged as a promising alternative to decarbonizing the energy sector, especially when integrated with renewable energy sources. Among the key operational parameters that affect electrolysis performance, temperature and current density play a critical role in [...] Read more.
The production of hydrogen through water electrolysis has emerged as a promising alternative to decarbonizing the energy sector, especially when integrated with renewable energy sources. Among the key operational parameters that affect electrolysis performance, temperature and current density play a critical role in determining the energy efficiency, hydrogen yield and durability of the system. The study presents a Systematic Literature Review (SLR) that includes peer-reviewed publications from 2018 to 2025, focusing on the effects of temperature and current density across a variety of electrolysis technologies, including alkaline (AEL), proton exchange membrane (PEMEL), and solid oxide electrolysis cells (SOEC). A total of seven high-quality studies were selected following the PRISMA 2020 framework. The results show that high temperatures improve electrochemical kinetics and reduce excess potential, especially in PEM and SOEC systems, but can also accelerate component degradation. Higher current densities increase hydrogen production rates but lead to lower Faradaic efficiency and increased material stress. The optimal operating range was identified for each type of electrolysis, with PEMEL performing best at 60–80 °C and 500–1000 mA/cm2, and SOEC at >750 °C. In addition, system-level studies emphasize the importance of integrating hydrogen production with flexible generation and storage infrastructure. The review highlights several research gaps, including the need for dynamic modeling, multi-parameter control strategies, and techno-economic assessments. These findings provide a basic understanding for optimizing hydrogen electrolysis systems in low-carbon energy architectures. Full article
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29 pages, 5893 KB  
Review
Solid Oxide Electrolyzers Process Integration: A Comprehensive Review
by Fernando Ferrete, Ana Molina, Gracia María Cabello González, Ángeles Moreno-Racero, Henar Olmedo and Alfredo Iranzo
Processes 2025, 13(8), 2656; https://doi.org/10.3390/pr13082656 - 21 Aug 2025
Cited by 6 | Viewed by 4750
Abstract
Solid oxide electrolysis (SOEL) has emerged as a promising technology for efficient hydrogen production. Its main advantages lie in the high operating temperatures, which enhance thermodynamic efficiency, and in the ability to supply part of the required energy in the form of heat. [...] Read more.
Solid oxide electrolysis (SOEL) has emerged as a promising technology for efficient hydrogen production. Its main advantages lie in the high operating temperatures, which enhance thermodynamic efficiency, and in the ability to supply part of the required energy in the form of heat. Nevertheless, improving the long-term durability of stack materials remains a key challenge. Thermal energy can be supplied by dedicated integration with different industrial processes, where the main challenge lies in the elevated stack operating temperature (700–900 °C). This review provides a comprehensive analysis of the integration of solid oxide electrolysis cells (SOECs) into different industrial applications. Main processes cover methanol production, methane production, Power-to-Hydrogen systems, or the use of reversible solid oxide electrolysis cell (rSOEC) stacks that can operate in both electrolysis and fuel cell mode. The potential of co-electrolysis to increase process flexibility and broaden application areas is also analyzed. The aim is to provide a comprehensive analysis of the integration strategies, identify the main technical and economic challenges, and highlight recent developments and future trends in the field. A detailed comparison assessment of the different processes is being discussed in terms of electrical and thermal efficiencies and operating parameters, as well as Key Performance Indicators (KPIs) for each process. Technical-economic challenges that are currently a barrier to their implementation in industry are also analyzed. Full article
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19 pages, 1953 KB  
Article
Thermodynamic Analysis and Optimization of a Regenerative Heat Exchange System for Solid Oxide Electrolyzer-Based Hydrogen Production
by Georgi Todorov, Konstantin Kamberov and Todor Todorov
Energies 2025, 18(16), 4424; https://doi.org/10.3390/en18164424 - 19 Aug 2025
Cited by 3 | Viewed by 1304
Abstract
The article discusses a regenerative heat exchange system for a solid oxide electrolyzer cell (SOEC) used in the production of green hydrogen. The heating system comprises four heat exchangers, one condenser heat exchanger, and a mixer evaporator. A pump and two throttle valves [...] Read more.
The article discusses a regenerative heat exchange system for a solid oxide electrolyzer cell (SOEC) used in the production of green hydrogen. The heating system comprises four heat exchangers, one condenser heat exchanger, and a mixer evaporator. A pump and two throttle valves have been added to separate the hydrogen at an elevated steam condensation temperature. Assuming steady flow, a thermodynamic analysis was performed to validate the design and to predict the main parameters of the heating system. Numerical optimization was then used to determine the optimal temperature distribution, ensuring the lowest possible additional external energy requirement for the regenerative system. The proportions of energy gained through heat exchange were determined, and their distribution analyzed. The calculated thermal efficiency of the regenerative system is 75%, while its exergy efficiency is 73%. These results can be applied to optimize the design of heat exchangers for hydrogen production systems using SOECs. Full article
(This article belongs to the Special Issue Advances in Hydrogen Production in Renewable Energy Systems)
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11 pages, 12405 KB  
Article
An Analysis of Frontoethmoid Cell Types According to the International Frontal Sinus Anatomy Classification in the Korean Population and Their Relation to Frontal Sinusitis
by Jasmine Pei Ying Kho, Sakinah Mohammad and Chae-Seo Rhee
Sinusitis 2025, 9(2), 14; https://doi.org/10.3390/sinusitis9020014 - 28 Jul 2025
Cited by 1 | Viewed by 1884
Abstract
Background: The International Frontal Sinus Anatomy Classification (IFAC) is a consensus created to simplify the classification of cells affecting frontal sinus drainage. Our study aims to determine the prevalence of the frontal cell variants using the IFAC and to identify their association with [...] Read more.
Background: The International Frontal Sinus Anatomy Classification (IFAC) is a consensus created to simplify the classification of cells affecting frontal sinus drainage. Our study aims to determine the prevalence of the frontal cell variants using the IFAC and to identify their association with the development of FS in the Korean population. Methods: A total of 1060 computed tomography scans of paranasal sinuses (PNS CT) were reviewed. Patient demographics were recorded, and the presentation of types of IFAC cells and presence of frontal sinusitis (FS) were documented. Results: The mean age of the subjects’ scans is 49.8 ± 17, ranging from 16 to 94 years old. The frequency of cells presents from most common to least common are agger nasi cells (ANCs) at 97.1%, suprabullar cells (SBCs) at 73.8%, supraagger cells (SACs) at 38.1%, supraorbital ethmoid cells (SOECs) at 23.3%, frontal septal cells (FSCs) at 19.2%, suprabullar frontal cells (SBFCs) at 16.3% and supraagger frontal cells (SAFCs) at 10.1%. A total of 183 (17.7%) frontal sinuses had an infection, of which the majority were male 67.2%. The presence of SAFCs and/or SBFCs is significantly associated with the development of FS with ORSAFC = 1.646 and ORSBFC = 4.483, respectively. Conclusion: The presence of SAFCs and SBFCs statistically increased the probability of developing FS. Full article
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22 pages, 4625 KB  
Article
Multiphysics Modeling and Performance Optimization of CO2/H2O Co-Electrolysis in Solid Oxide Electrolysis Cells: Temperature, Voltage, and Flow Configuration Effects
by Rui Xue, Jinping Wang, Jiale Chen and Shuaibo Che
Energies 2025, 18(15), 3941; https://doi.org/10.3390/en18153941 - 24 Jul 2025
Cited by 2 | Viewed by 1948
Abstract
This study developed a two-dimensional multiphysics-coupled model for co-electrolysis of CO2 and H2O in solid oxide electrolysis cells (SOECs) using COMSOL Multiphysics, systematically investigating the influence mechanisms of key operating parameters including temperature, voltage, feed ratio, and flow configuration on [...] Read more.
This study developed a two-dimensional multiphysics-coupled model for co-electrolysis of CO2 and H2O in solid oxide electrolysis cells (SOECs) using COMSOL Multiphysics, systematically investigating the influence mechanisms of key operating parameters including temperature, voltage, feed ratio, and flow configuration on co-electrolysis performance. The results demonstrate that increasing temperature significantly enhances CO2 electrolysis, with the current density increasing over 12-fold when temperature rises from 923 K to 1423 K. However, the H2O electrolysis reaction slows beyond 1173 K due to kinetic limitations, leading to reduced H2 selectivity. Higher voltages simultaneously accelerate all electrochemical reactions, with CO and H2 production at 1.5 V increasing by 15-fold and 13-fold, respectively, compared to 0.8 V, while the water–gas shift reaction rate rises to 6.59 mol/m3·s. Feed ratio experiments show that increasing CO2 concentration boosts CO yield by 5.7 times but suppresses H2 generation. Notably, counter-current operation optimizes reactant concentration distribution, increasing H2 and CO production by 2.49% and 2.3%, respectively, compared to co-current mode, providing critical guidance for reactor design. This multiscale simulation reveals the complex coupling mechanisms in SOEC co-electrolysis, offering theoretical foundations for developing efficient carbon-neutral technologies. Full article
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15 pages, 3154 KB  
Article
Multi-Physics Coupling of Rectangular Channels with Different Aspect Ratios in Solid Oxide Electrolysis Cells
by Jie Yao, Carsten Korte, Zhengyang Qian, Ming Chen and Jiangshui Luo
Materials 2025, 18(12), 2827; https://doi.org/10.3390/ma18122827 - 16 Jun 2025
Cited by 1 | Viewed by 769
Abstract
To explore the impact of the aspect ratio of the channels in the flow fields of solid oxide electrolysis cells on the performance of the cell, we developed three-dimensional models for cells with varying aspect ratios. Our findings revealed that channels with low [...] Read more.
To explore the impact of the aspect ratio of the channels in the flow fields of solid oxide electrolysis cells on the performance of the cell, we developed three-dimensional models for cells with varying aspect ratios. Our findings revealed that channels with low and high aspect ratios exhibit higher maximum pressure drops, whereas those with medium aspect ratios have the lowest pressure drops. Additionally, the mole fraction of the hydrogen decreases as the channel’s aspect ratio increases. We also computed the polarization curves for SOEC operating under three distinct aspect ratio channels. Our results suggest that structures with low aspect ratios exhibit the poorest electrochemical performance, suitable only for brief operations at low current densities; medium aspect ratio structures exhibit a balanced performance, making them suitable for various operating conditions; and high aspect ratio structures are best suited for operations at high current densities. This study on selecting different aspect ratios aids in determining the optimal channel parameters for different operating conditions, ultimately enhancing the performance of solid oxide electrolysis cells. Full article
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25 pages, 7837 KB  
Article
Evaluation of Thermal Stress and Performance for Solid Oxide Electrolysis Cells Employing Graded Fuel Electrodes
by Fangzheng Liu, Liusheng Xiao, Ruidong Zhou, Qi Liu and Jinliang Yuan
Energies 2025, 18(11), 2790; https://doi.org/10.3390/en18112790 - 27 May 2025
Cited by 2 | Viewed by 1211
Abstract
An electrochemical reactions coupled multi-physics model is developed and applied to elucidate overall performance and thermal stress distributed in solid oxide electrolysis cells (SOECs) with graded fuel electrodes. Extending the conventional fuel electrode, the effects of various graded parameters are investigated and discussed [...] Read more.
An electrochemical reactions coupled multi-physics model is developed and applied to elucidate overall performance and thermal stress distributed in solid oxide electrolysis cells (SOECs) with graded fuel electrodes. Extending the conventional fuel electrode, the effects of various graded parameters are investigated and discussed in terms of porosity, pore size, and material composition, with the goal of identifying characteristics of the hydrogen production rate and maximum thermal stress. The results show that the application of the graded parameters is able to optimize the gas distribution and to improve reaction kinetics, avoiding local overheating. The generated hydrogen molar fraction is enhanced by 15.6% while the maximum thermal stress is decreased by 5.0% if the graded parameters are applied, while changing the material composition may increase the thermal stress under the same circumstances. These explorations elucidate the complex role of the graded fuel electrodes on the electrolysis and thermomechanical properties of SOECs. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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