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15 pages, 991 KB  
Article
Variability of Crushability and Grindability of Iron Ores in an Itabirite Deposit
by Luís Marcelo Tavares, Gabriel K. P. Barrios, Luciana P. Alves, Elias F. de Castro and José N. S. Silva
Minerals 2026, 16(5), 473; https://doi.org/10.3390/min16050473 - 30 Apr 2026
Abstract
The identification of ore types that share similar geological characteristics and metallurgical performance in a deposit is of great relevance in mine planning. In the case of a low-grade iron ore from Brazil, called itabirite, ore types are usually classified as compact and [...] Read more.
The identification of ore types that share similar geological characteristics and metallurgical performance in a deposit is of great relevance in mine planning. In the case of a low-grade iron ore from Brazil, called itabirite, ore types are usually classified as compact and friable, in addition to canga. As itabirites become more widely exploited, friable itabirites have become scarcer, leaving more competent ores to be processed. The work investigates the response of 19 iron ore samples from the Serra do Sapo deposit (Minas Gerais, Brazil), through a variety of bench-scale comminution tests. In the context of crushing (>25 mm), one subtype of compact itabirite, called supercompact, presented substantially higher resistance to fragmentation than those of compact itabirite and canga. In the context of grinding (<19 mm), an inversion occurs, with canga presenting the highest resistance to comminution, followed by the itabirites (friable, compact, and supercompact), nearly indistinctively. This demonstrates that the relative competence of iron ores to withstand comminution in the studied mineral deposits varies significantly as a function of particle size and, therefore, size reduction stage. Finally, grouping of the samples using cluster analysis demonstrated the relevance of discrimination between compact and supercompact itabirites, besides canga, with supercompact itabirite having a greater affinity to canga than with its compact counterpart. This shows the importance of further discriminating itabirites, particularly in the context of comminution at coarser sizes. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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33 pages, 4031 KB  
Review
Microwave Synthesis of Zeolites and Zeolite-like Materials: Citius! Altius! Fortius!
by Alexander Karavaev, Anna Makova and Leonid Kustov
Catalysts 2026, 16(4), 332; https://doi.org/10.3390/catal16040332 - 5 Apr 2026
Viewed by 816
Abstract
Energy-efficient microwave technologies for the synthesis of zeolites and zeolite-like materials are considered. The use of microwave radiation in the process of material synthesis has a number of advantages, but also some disadvantages in comparison with the traditional hydrothermal synthesis method. The advantages [...] Read more.
Energy-efficient microwave technologies for the synthesis of zeolites and zeolite-like materials are considered. The use of microwave radiation in the process of material synthesis has a number of advantages, but also some disadvantages in comparison with the traditional hydrothermal synthesis method. The advantages and disadvantages of microwave synthesis of zeolites and zeolite-like materials are presented in the review. The use of microwave synthesis makes it possible to significantly reduce synthesis time, reduce energy costs, and obtain particles with a narrow distribution, usually in the nanoscale range (50–500 nm). The groups of zeolites considered include LTA, BEA, MOR, MFI, MEL, FAU, F, P, T, FER, ANA, MTT, ZSM–22, ZSM-48, SOD, SSZ-11, SSZ-13, SSZ-51, SSZ-54, and others. Among the zeolite-like materials synthesized using microwave radiation, mesoporous silicates MCM-41, SBA-15, alumophosphates, and metallaluminophosphates (AlPO-5, AlPO-11, AlPO-18, SAPO-5, SAPO-11, SAPO-34, SAPO-35) are considered. The proposed methods (microwave processing) significantly expand the range of methods for synthesizing new materials. These methods can reduce the synthesis temperature and affect the structure of the resulting materials. The proposed methods increase the likelihood of obtaining new nanomaterials and hybrid materials, as well as improving the properties of existing ones. Full article
(This article belongs to the Special Issue State of the Art and Future Challenges in Zeolite Catalysts)
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16 pages, 2577 KB  
Article
Development of Modified Zeolites for Methane Separation from Diluted Streams
by Giulia De Felice, Devi Rejendran, Gaetano Anello, Negar Amani Tehrani and Fausto Gallucci
Inorganics 2026, 14(3), 80; https://doi.org/10.3390/inorganics14030080 - 12 Mar 2026
Viewed by 510
Abstract
Methane (CH4) is the second-largest contributor to climate change after carbon dioxide (CO2) and has a global warming potential about 72 times greater than CO2 over a 20-year timescale. A possible solution to mitigate CH4 emissions from [...] Read more.
Methane (CH4) is the second-largest contributor to climate change after carbon dioxide (CO2) and has a global warming potential about 72 times greater than CO2 over a 20-year timescale. A possible solution to mitigate CH4 emissions from diluted sources is direct removal of CH4 through tailored sorbents. In this work, ion-exchanged zeolites have been investigated, owing to their low cost, excellent chemical stability, and ease of production. The impact of barium, lithium, and nickel exchange was investigated, along with one, three, and five ion-exchange sequences. XRD analysis confirmed that the structure remained intact after ion exchange. However, nitrogen physisorption revealed that nickel- and barium-exchanged zeolites had reduced pore volume and surface area compared to the parent zeolite, possibly due to mesopore formation from lattice strain relaxation. ICP-OES and SEM-EDX confirmed the successful incorporation of metals into the zeolite. Finally, breakthrough experiments were carried out to assess the saturation capacity of the synthesized sample. The results demonstrated that the lithium-exchanged samples provided the highest saturation capacity, namely 1.58 ± 0.05 mmol g−1 for the Li-13X-3 and 1.76 ± 0.07 mmol g−1 for the Li-SAPO34-5 over 10 adsorption cycles. Furthermore, the stability of the Li-SAPO34-5 was confirmed over 100 adsorption cycles. Full article
(This article belongs to the Section Inorganic Materials)
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14 pages, 887 KB  
Article
Evaluation of Waste-Plastic Pyrolysis Oil as a Potential Feedstock for Lubricant Base Oil Production via Hydroprocessing
by Jung Hee Jang, Hyun Ji Kim, Jin Ho Kim, Ji Eun Lee, Hyun Sung Jang and Suk Hwan Kang
Sustainability 2026, 18(5), 2655; https://doi.org/10.3390/su18052655 - 9 Mar 2026
Cited by 1 | Viewed by 587
Abstract
The environmental concerns associated with the excessive use and improper disposal of plastic waste have led to increased interest in chemical recycling methods such as pyrolysis. In this study, waste plastic pyrolysis oil (WPPO) was evaluated as a potential feedstock to produce high-quality [...] Read more.
The environmental concerns associated with the excessive use and improper disposal of plastic waste have led to increased interest in chemical recycling methods such as pyrolysis. In this study, waste plastic pyrolysis oil (WPPO) was evaluated as a potential feedstock to produce high-quality feedstock for lubricant base oils through hydroprocessing. WPPO was obtained via the thermal degradation of waste plastic at 400 °C under a nitrogen atmosphere using a 2 t/day pyrolysis reactor. The physicochemical properties of WPPO were analyzed, including the sulfur, chlorine, and metal contents. A series of Pt-supported catalysts based on different acidic supports (SAPO-11, SAPO-34, and Zeolite Y100) was prepared using an incipient wetness impregnation method and characterized by BET, XRD, and TPD techniques. The hydroprocessing reactions were conducted under varying temperature and pressure conditions to evaluate conversion and optimize product selectivity. The catalysts exhibited different surface areas, pore structures, and acidity profiles, which directly impacted their hydroprocessing performance. The results demonstrate that Pt/Y-100 exhibited the best upgrading performance among the tested catalysts, achieving an olefin-to-paraffin conversion of over 88.65% with a dominant paraffinic hydrocarbon distribution in the C15–C25 range under optimal conditions (300 °C and 40 bar). The results demonstrate that the conversion of olefins to paraffins in WPPO can be effectively controlled by tuning the reaction conditions and catalyst. Full article
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16 pages, 1476 KB  
Article
Integrated Omics Reveal Genetic and Environmental Regulation of Texture and Aroma in Melon Fruit
by Mohamed Zarid
J. Genome Biotechnol. Genet. 2026, 1(1), 2; https://doi.org/10.3390/jgbg1010002 - 4 Mar 2026
Viewed by 388
Abstract
Fruit quality in melon (Cucumis melo L.) is determined by complex traits such as texture and aroma, which are shaped by both genetic factors and environmental conditions. In this study, we applied an integrated physiology–metabolomics–transcriptomics approach to examine the genetic and seasonal [...] Read more.
Fruit quality in melon (Cucumis melo L.) is determined by complex traits such as texture and aroma, which are shaped by both genetic factors and environmental conditions. In this study, we applied an integrated physiology–metabolomics–transcriptomics approach to examine the genetic and seasonal regulation of these traits in the near-isogenic line SC10-2, carrying a defined introgression on linkage group X (LG X), in comparison with its recurrent parent ‘Piel de Sapo’ (PS). Fruit firmness, juiciness, respiration, ethylene production, and volatile organic compounds (VOCs) were evaluated over postharvest ripening across two growing seasons. SC10-2 consistently exhibited firmer flesh, reduced juiciness, and distinct VOC profiles relative to PS, although the magnitude of these differences varied between seasons. Transcriptomic analysis identified 2954 differentially expressed genes genome-wide, including 909 genes located within the LG X introgression, among which candidate genes such as CmTrpD, CmHK4-like, and CmNAC18 showed expression patterns associated with texture- and aroma-related traits. Seasonal comparisons indicated that VOC composition was particularly sensitive to environmental variation, underscoring the contribution of genotype × season interactions to fruit quality expression. Together, these results refine the phenotypic and molecular characterization of the LG X introgression in SC10-2 and provide testable candidate genes and hypotheses for understanding the genetic basis of melon texture and aroma under the studied conditions. Full article
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20 pages, 2328 KB  
Review
Research Progress on the Impact of Zeolite Molecular Sieve Catalyst Structure on Sustainable Aviation Fuel Synthesis
by Xiujuan Feng, Yuhao Lu, Haotong Guo, Jing Yang and Qingbo Yu
Catalysts 2026, 16(3), 212; https://doi.org/10.3390/catal16030212 - 27 Feb 2026
Viewed by 762
Abstract
The development of Sustainable Aviation Fuel (SAF) is a crucial pathway to achieving carbon neutrality goals in the aviation industry. In the preparation process of SAF, the performance of catalysts is a core factor determining reaction efficiency, product distribution, and selectivity. Among these, [...] Read more.
The development of Sustainable Aviation Fuel (SAF) is a crucial pathway to achieving carbon neutrality goals in the aviation industry. In the preparation process of SAF, the performance of catalysts is a core factor determining reaction efficiency, product distribution, and selectivity. Among these, zeolite molecular sieves play an irreplaceable key role in catalytic systems. This paper, through an in-depth survey and systematic analysis of over 70 core literature pieces in related fields, primarily elucidates the structural regulation mechanisms of zeolite catalysts in key reaction steps such as deoxygenation, hydrocracking, and isomerization. Research indicates that differences in pore size, pore channel configuration, and acidity distribution of zeolite molecular sieves with different topological structures (one-dimensional channels such as SAPO-11 and ZSM-22; three-dimensional intersecting channel micropores such as ZSM-5; three-dimensional twelve-membered ring micropores such as Y-type and Beta zeolites) directly affect the selectivity of catalytic reactions and product quality. Full article
(This article belongs to the Special Issue Catalysis on Zeolites and Zeolite-Like Materials, 4th Edition)
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20 pages, 4816 KB  
Article
An LLM-Based Intelligent Agent and Its Application in Making the Lanolin Saponification Process Greener
by Qinglin Wang, Yu Wang and Xingchu Gong
Pharmaceuticals 2026, 19(2), 264; https://doi.org/10.3390/ph19020264 - 3 Feb 2026
Viewed by 662
Abstract
Objectives: The industrial production of lanolin alcohol currently employs batch saponification, which suffers from high energy consumption, prolonged processing time, and excessive solid waste generation, rendering it incompatible with green chemistry principles. This study aimed to develop an efficient, sustainable saponification process by [...] Read more.
Objectives: The industrial production of lanolin alcohol currently employs batch saponification, which suffers from high energy consumption, prolonged processing time, and excessive solid waste generation, rendering it incompatible with green chemistry principles. This study aimed to develop an efficient, sustainable saponification process by addressing these limitations through integrating large language models (LLMs) with microfluidic technology. Methods: An LLM-based intelligent agent called SapoMind (version 1.0) was constructed. SapoMind employs LLMs as its software core and a continuous-flow microreactor as the experimental platform. Its performance was enhanced through supervised fine-tuning. The system enables automated recommendation of saponification process parameters, autonomous experimental design, and automatic execution of experiments. Saponification conditions were automatically optimized considering product quality, energy consumption, material consumption, and time consumption. Results: The optimal continuous-flow saponification conditions were determined as 70 °C reaction temperature and 9 min residence time, producing lanolin alcohol complying with European Pharmacopoeia standards. Compared to batch processing, the optimized process reduced carbon emissions by 53% and solid waste by 37%, with the greenness score increasing from 82 to 93. Conclusions: This study demonstrates the effectiveness of LLM-driven intelligent agents in optimizing green chemical processes. SapoMind offers significant environmental and operational benefits for lanolin alcohol production. Full article
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25 pages, 6098 KB  
Article
Structural Engineering of SAPO-34/ZSM-5 Core–Shell Zeolites for Regulating Shape Selectivity and Surface Acidity in Molybdenum-Catalyzed Methane Dehydroaromatization
by Charitomeni M. Veziri, Aggeliki Papavasiliou, George V. Theodorakopoulos, Fotios K. Katsaros and George E. Romanos
Catalysts 2026, 16(2), 161; https://doi.org/10.3390/catal16020161 - 3 Feb 2026
Viewed by 1001
Abstract
In this study, novel Mo-decorated core–shell zeolite composites, namely ZSM-5@SAPO-34 and SAPO-34@ZSM-5, were synthesized and evaluated as catalysts for methane dehydroaromatization (MDA). Core–shell structures were effectively fabricated via sequential hydrothermal synthesis, utilizing SAPO-34 and ZSM-5 as cores, which were subsequently subjected to hydrothermal [...] Read more.
In this study, novel Mo-decorated core–shell zeolite composites, namely ZSM-5@SAPO-34 and SAPO-34@ZSM-5, were synthesized and evaluated as catalysts for methane dehydroaromatization (MDA). Core–shell structures were effectively fabricated via sequential hydrothermal synthesis, utilizing SAPO-34 and ZSM-5 as cores, which were subsequently subjected to hydrothermal growth in ZSM-5 and SAPO-34 reacting solution, respectively. Catalysts with varying SAPO-34/ZSM-5 mass ratios and Mo loadings were thoroughly characterized by the XRD, BET, SEM-EDS, and NH3-TPD techniques. The catalytic performance in the MDA reaction revealed a strong correlation between composite architecture, acidity, Mo dispersion, and product selectivity. Introducing H+SAPO-34 into both core–shell composites enhanced ethylene-to-benzene conversion due to the acidic confinement provided by SAPO-34. In contrast, non-protonated SAPO-34@ZSM-5 showed limited activity as a result of its weak acidity and inadequate Mo dispersion. Among all catalysts, H+ZSM-5@SAPO-34 with a 3:1 core–shell mass ratio delivered the highest benzene yield and stability, outperforming the benchmark, H+ZSM-5. This work highlights the potential of tailored core–shell zeolite composites in optimizing acid–metal interactions and improving catalytic performance in hydrocarbon transformations. Full article
(This article belongs to the Special Issue Advances in Transition Metal Catalysis, 2nd Edition)
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18 pages, 4219 KB  
Article
Tuning the Structural, Acidic, and Catalytic Properties of SAPO-11 by Varying the SiO2/Al2O3 Ratio in a Boehmite-Based Reaction Gel
by Arthur R. Zabirov, Dmitry V. Serebrennikov, Nadezhda A. Filippova, Denis Sh. Sabirov, Arthur I. Malunov, Ekaterina S. Mescheryakova, Rufina A. Zilberg and Marat R. Agliullin
Gels 2025, 11(12), 989; https://doi.org/10.3390/gels11120989 - 8 Dec 2025
Viewed by 628
Abstract
The rational design of highly efficient bifunctional SAPO-11 catalysts for hydroisomerization of n-C16 requires unprecedented control over both acidic properties and diffusion characteristics. This work systematically investigates the influence of the SiO2/Al2O3 molar ratio (0.1–0.4) in [...] Read more.
The rational design of highly efficient bifunctional SAPO-11 catalysts for hydroisomerization of n-C16 requires unprecedented control over both acidic properties and diffusion characteristics. This work systematically investigates the influence of the SiO2/Al2O3 molar ratio (0.1–0.4) in the initial gel on the physicochemical and catalytic properties of SAPO-11. Using a combination of characterization techniques (XRD, SEM, TEM-SAED, 29Si MAS NMR, and IR-Py), it was established that this parameter serves as a simple tool for crystal engineering. The concentration of Brønsted acid sites and the external surface area demonstrate a non-linear dependency, reaching their maximum at SiO2/Al2O3 = 0.3. Further increase in silicon content reduces both crystallinity and acidity due to the transition to the dominant SM2 + SM3 incorporation mechanism and the formation of silicon islands. Notably, varying the SiO2/Al2O3 ratio enables control over crystal morphology—progressing systematically from truncated cones (SiO2/Al2O3 = 0.1) to flat prismatic platelets (SiO2/Al2O3 = 0.2) and ultimately hierarchical spherical aggregates (SiO2/Al2O3 = 0.4). In n-C16 hydroisomerization, the Pt/SAPO-11(0.2) catalyst demonstrated the highest yield of i-C16 compared to other samples reaching 81%. The platelet morphology ensures a minimal diffusion path (<100 nm), effectively suppressing secondary hydrocracking. This finding underscores that morphology optimization is more critical than maximizing acidity for achieving high selectivity in the context of n-C16 hydroisomerization over Pt/SAPO-11. Full article
(This article belongs to the Special Issue Gel-Related Materials: Challenges and Opportunities (2nd Edition))
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11 pages, 2941 KB  
Article
The Molecular Sieving of Propylene and Propane on SAPO-35 Molecular Sieve
by Yansi Tong, Kadi Hu, Qihao Yang, Hao Liu, Danhua Yuan, Jungang Wang, Mengting Lv, Hailong Wang, Ziqi Tian, Yunpeng Xu and Liang Chen
Nanomaterials 2025, 15(23), 1820; https://doi.org/10.3390/nano15231820 - 1 Dec 2025
Viewed by 757
Abstract
Selective adsorption is regarded as a promising alternative for propylene/propane separation. However, the similar physicochemical properties of these two components pose a challenge in developing adsorbents that simultaneously exhibit high selectivity and substantial adsorption capacity. This study aims to achieve molecular sieving of [...] Read more.
Selective adsorption is regarded as a promising alternative for propylene/propane separation. However, the similar physicochemical properties of these two components pose a challenge in developing adsorbents that simultaneously exhibit high selectivity and substantial adsorption capacity. This study aims to achieve molecular sieving of propylene and propane by precisely controlling the pore size of silicoaluminophosphate (SAPO) molecular sieve. The pore size of the eight-membered-ring SAPO-35 molecular sieve is tuned via ion exchange to fall between the kinetic diameters of propylene and propane, enabling selective adsorption of propylene while excluding propane molecules. Ion exchange treatment increased the equilibrium adsorption selectivity of the SAPO-35 from 2.2 to 11.4, placing it among the highest-performing molecular sieve-based adsorbents. This modification also substantially improved the material’s regeneration capability at ambient temperature. Theoretical calculations reveal that steric hindrance effects, arising when gas molecules diffuse through the eight-membered-ring channels, contribute significantly to the high adsorption selectivity. Breakthrough experiments demonstrated that Na-SAPO-35 achieves a dynamic selectivity of 15.9 for propylene/propane separation. The development of Na-SAPO-35 adsorbents with high selectivity, substantial adsorption capacity, and robust durability is critical for advancing the industrial implementation of adsorption-based separation technologies. Full article
(This article belongs to the Special Issue Sustainable CO2 Capture and Catalytic Conversion)
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39 pages, 6345 KB  
Review
Research Progress on Zeolite-Type High-Temperature NH3-SCR Catalysts
by Xuewen Mu, Xue Bian, Yuting Bai, Meng Zha, Yu Huang and Jing Wei
Catalysts 2025, 15(11), 1060; https://doi.org/10.3390/catal15111060 - 6 Nov 2025
Cited by 1 | Viewed by 1847
Abstract
Gas turbines operate at exhaust gas temperatures exceeding 500 °C. Vanadium-based catalysts encounter challenges in NH3-SCR denitrification due to vanadium volatilization and titanium dioxide support phase transition at high temperatures. This restricts the effective denitrification temperature range to 300~400 °C, falling [...] Read more.
Gas turbines operate at exhaust gas temperatures exceeding 500 °C. Vanadium-based catalysts encounter challenges in NH3-SCR denitrification due to vanadium volatilization and titanium dioxide support phase transition at high temperatures. This restricts the effective denitrification temperature range to 300~400 °C, falling short of gas turbine denitrification requirements. Zeolite-supported catalysts, known for their high specific surface area, abundant acid sites, and stable framework structure, demonstrate superior catalytic activity and hydrothermal stability at high temperatures. This review synthesizes recent advancements in high-temperature catalysts utilizing ZSM-5, Beta, SSZ-13, and SAPO-34 zeolites as supports. It elucidates the interaction mechanisms between active components (e.g., transition metals Fe, Cu, W, rare earth elements) and zeolite supports. Furthermore, it examines variations in denitrification performance through the lens of the high-temperature NH3-SCR reaction mechanism, offering valuable insights for high-temperature denitrification catalyst development. Full article
(This article belongs to the Section Industrial Catalysis)
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15 pages, 2205 KB  
Article
Phytochemical Analysis and In-Vitro Biological Activities of Three Wild Eryngium Species: E. beecheyanum, E. heterophyllum, and E. mexiae
by Mariana Villa-Santiago, Brenda Hildeliza Camacho-Díaz, Argelia López-Bonilla, Hortencia Gabriela Mena-Violante, Jeanette Guadalupe Cárdenas-Valdovinos, Zaida Ochoa-Cruz and María Valentina Angoa-Pérez
Molecules 2025, 30(21), 4250; https://doi.org/10.3390/molecules30214250 - 31 Oct 2025
Viewed by 925
Abstract
The genus Eryngium (Apiaceae Lindley) includes over 250 species distributed worldwide. In Michoacán, Mexico, 22 species have been recorded, among them E. beecheyanum (EB), E. heterophyllum (EH), and E. mexiae (EM), which are commonly used in traditional medicine. However, our understanding of their [...] Read more.
The genus Eryngium (Apiaceae Lindley) includes over 250 species distributed worldwide. In Michoacán, Mexico, 22 species have been recorded, among them E. beecheyanum (EB), E. heterophyllum (EH), and E. mexiae (EM), which are commonly used in traditional medicine. However, our understanding of their biology and chemical composition remains limited. This study evaluated the phytochemical profile, as well as the antioxidant and hypoglycemic activities of leaves and roots from these three wild species. Flavonoids, phenolic compounds, and sterols were analyzed using high-performance thin-layer chromatography (HPTLC). Antioxidant activity was assessed in vitro using ABTS·+ and DPPH· assays, while antihyperglycemic activity was determined by α-glucosidase inhibition. Six metabolites were detected across all species, with organ-dependent variation. In the leaves, EB showed a high rutin content (241.3 µg/mL), EM contained catechin (137.3 µg/mL), and EH exhibited β sitosterol (315.9 µg/mL). Both leaves and roots of all species showed notable antioxidant activity. EB leaves exhibited inhibition rates of 69.5% and 85.5% in ABTS•+ and DPPH• assays, respectively (IC50 = 22 and 23.47 µg/mL). EH roots showed higher activity, reaching 89.4% and 78.2% inhibition (IC50 = 21.8 and 20.72 µg/mL). Conversely, EM organs exhibited relatively lower radical scavenging capacities; however, EM leaves showed the highest α-glucosidase inhibition (49.1%). Overall, these results suggest that roots generally possess stronger antioxidant potential than leaves, whereas EM leaves stand out for their enzymatic inhibitory activity. These findings highlight the diverse phytochemical and bioactive profiles of E. beecheyanum, E. heterophyllum, and E. mexiae. Full article
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20 pages, 3592 KB  
Article
One-Pot Synthesis of Sustainable Aviation Fuel from Brown Grease Using Multifunctional Zeolite-Supported Catalysts
by Clara Mongelli, Great Umenweke, Tyler St Clair, Gilles Caboche, Olivier Heintz, Robert Pace and Eduardo Santillan-Jimenez
Catalysts 2025, 15(9), 873; https://doi.org/10.3390/catal15090873 - 12 Sep 2025
Cited by 1 | Viewed by 1381
Abstract
The most viable way to decarbonize aviation in the near term is through Sustainable Aviation Fuel (SAF), most of which is currently produced via the deoxygenation of fats, oils, and greases (FOG) followed by a separate isomerization step. Multifunctional zeolite-supported catalysts offer several [...] Read more.
The most viable way to decarbonize aviation in the near term is through Sustainable Aviation Fuel (SAF), most of which is currently produced via the deoxygenation of fats, oils, and greases (FOG) followed by a separate isomerization step. Multifunctional zeolite-supported catalysts offer several advantages over existing formulations, such as enabling the use of waste FOG streams, performing their deoxygenation via decarboxylation/decarbonylation (deCOx), and effecting the synthesis of SAF in one-pot. Previous work has shown that while supported Ni-Cu catalysts can afford excellent results in the conversion of waste FOG to fuel-like hydrocarbons via deCOx, zeolitic materials represent promising supports in formulations employed for the synthesis of SAF. In this contribution, catalysts involving different zeolitic supports and the same Ni-Cu active phase were prepared, characterized, and tested in the conversion of brown grease to SAF to identify the carrier affording the best results. A Ni-Cu/ZSM-5 catalyst displayed the highest conversion and yield of SAF-like hydrocarbons relative to formulations supported on ZSM-22, SAPO-11, or SAPO-34 (these catalysts being referred to herein as NCZSM-5, NCZSM-22, NCSAPO-11, and NCSAPO-34). Full article
(This article belongs to the Special Issue Research Advances in Zeolites and Zeolite-Based Catalysts)
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18 pages, 2637 KB  
Article
Tailored 3D Lattice SAPO-34/S-PEEK Composite Sorbents by Additive Manufacturing for Sorption Heat Transformation Applications
by Gabriele Marabello, Emanuela Mastronardo, Davide Palamara, Andrea Frazzica and Luigi Calabrese
Materials 2025, 18(15), 3428; https://doi.org/10.3390/ma18153428 - 22 Jul 2025
Viewed by 773
Abstract
The development of high-performance adsorbent materials is crucial for any sorption-based energy conversion process. In such a context, composite sorbent materials, although promising in terms of performance and stability, are often challenging to shape into complex geometries. Additive manufacturing, also known as 3D [...] Read more.
The development of high-performance adsorbent materials is crucial for any sorption-based energy conversion process. In such a context, composite sorbent materials, although promising in terms of performance and stability, are often challenging to shape into complex geometries. Additive manufacturing, also known as 3D printing, has emerged as a powerful technique for fabricating intricate structures with tailored properties. In this paper, an innovative three-dimensional structure, constituted by zeolite as filler and sulfonated polyether ether ketone as matrix, was obtained using additive manufacturing technology, which is mainly suitable for sorption-based energy conversion processes. The lattice structure was tailored in order to optimize the synthesis procedure and material stability. The complex three-dimensional lattice structure was obtained without a metal or plastic reinforcement support. The composite structure was evaluated to assess its structural integrity using morphological analysis. Furthermore, the adsorption/desorption capacity was evaluated using water-vapor adsorption isobars at 11 mbar at equilibrium in the temperature range 30–120 °C, confirming good adsorption/desorption capacity. Full article
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16 pages, 3415 KB  
Article
Catalytic Properties of ZnZrOx Obtained via Metal–Organic Framework Precursors for CO2 Hydrogenation to Prepare Light Olefins
by Rundong Cai, Heping Zheng, Hong Liang, Xiankun Chen and Jianhua Tang
Metals 2025, 15(4), 380; https://doi.org/10.3390/met15040380 - 28 Mar 2025
Cited by 1 | Viewed by 2905
Abstract
The conversion of CO2 into light olefins over bifunctional catalysts is a promising route for producing high-value-added products. This approach not only mitigates excessive CO2 emissions but also reduces the chemical industry’s reliance on fossil fuels. Among bifunctional catalysts, ZnZrOx [...] Read more.
The conversion of CO2 into light olefins over bifunctional catalysts is a promising route for producing high-value-added products. This approach not only mitigates excessive CO2 emissions but also reduces the chemical industry’s reliance on fossil fuels. Among bifunctional catalysts, ZnZrOx is widely used due to its favorable oxide composition. In this work, ZnZrOx solid solution was synthesized by calcining an MOF precursor, resulting in a large specific surface area and a small particle size. Characterization studies revealed that ZnZrOx prepared via MOF calcination exhibited an enhanced CO2 activation and H2 dissociation capacity compared to that synthesized using the co-precipitation method. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) showed that CO2 adsorption on ZnZrOx led to the formation of carbonate species, while HCOO* and CH3O* intermediates were generated upon exposure to the reaction gas. When ZnZrOx was combined with SAPO-34 molecular sieves under reaction conditions of 380 °C, 3 MPa, and 6000 mL·g_cat−1·h−1, the CO2 conversion reached 34.37%, with a light olefin yield of 15.13%, demonstrating a superior catalytic performance compared to that of the co-precipitation method. Full article
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