Search Results (173)

To address the structural complexity, limited detection sensitivity, and environmental susceptibility of the stable operating point in conventional fiber-optic current transformers for low-current detection, this study proposes a fiber-optic current transformer based on the coupling of an extrinsic Fabry–Perot interferometer (EFPI) and a lead zirconate titanate piezoelectric ceramic (PZT). In the proposed sensor, a toroidal magnetic core and an induction winding are used as the current pickup unit to convert the measured alternating current into an induced voltage. This induced voltage directly drives the PZT to generate axial displacement, causing periodic variations in the length of the air Fabry–Perot cavity formed between the fiber end face and the coated quartz diaphragm. As a result, the current signal is converted into an optical interference intensity signal. To prevent the static operating point from deviating from the optimal linear region during EFPI intensity demodulation, a DC-component-feedback-based operating point control method is proposed. By adjusting the driving voltage of the fiber Fabry–Perot tunable filter, the center wavelength of the incident narrowband demodulation light can track the optimal operating point of the interference spectrum, thereby improving the stability of the intensity demodulation process. Experimental results show that the fabricated sensor can generate a stable reflected interference spectrum and exhibits a relatively flat frequency response within the range of 0–7 kHz, indicating its potential for power-frequency current detection under the present laboratory conditions. When the measured current is 0.13 mA, the sensor can still produce a distinguishable sinusoidal output signal. When the measured current increases to 75 mA, obvious nonlinear distortion appears in the output signal, indicating that the sensor is approaching the boundary of its linear detection range. Within the linear operating region, the output peak-to-peak value shows good linearity with the measured current. The results indicate that the proposed EFPI-PZT fiber-optic current transformer has the advantages of a relatively simple structure, clear low-current response, and adjustable structural parameters, providing a reference for the miniaturized design and further development of new fiber-optic current sensors. Full article

As the foundational sensing element for AI-driven structural health monitoring systems, piezoelectric ceramic (PZT) is widely adopted in civil engineering to capture high-fidelity physical responses. Distinct from existing studies focusing on the actuation mode or static/quasi-static sensing conditions, this study specifically investigates the dynamic strain transfer behavior of surface-bonded PZT sensors in sensing mode by establishing a three-layer analytical model incorporating the adhesive shear lag effect, validated by finite element simulations. Accordingly, a dual-regime dynamic calibration strategy is proposed: employing a single sensitivity value for low-frequency global structural vibrations and frequency-dependent correction for high-frequency elastic wave applications. Parametric analyses on PZT thickness, adhesive thickness, and shear modulus quantitatively demonstrate that reducing PZT/adhesive thicknesses and increasing adhesive shear modulus extend the compensation-negligible frequency range (defined by a 10% strain ratio deviation threshold) and elevate the first-order longitudinal natural frequency; practical sensor fabrication guidelines are further derived from these findings. Additionally, the system’s first-order longitudinal natural frequency stabilizes when the host-to-PZT area ratio (A_s/A_p) exceeds a critical threshold. These findings provide a theoretical basis for the optimal design, dynamic calibration, and engineering application of bonded PZT sensors. Full article

Commercial lead zirconate titanate (PZT) ceramics are widely employed in electromechanical devices due to their excellent piezoelectric response and operational stability. This study investigates the influence of polarization temperature and time on the electromechanical performance of commercial Sparkler PZT-4 (Navy Type I) ceramics. Samples were compacted, sintered at 1230 °C, and polarized under temperatures ranging from 80 to 110 °C for 2, 8, and 15 min using a constant electric field of 3.0 kV/mm. Microstructural, physical, and crystallographic analyses confirmed the successful processing of the ceramics, yielding an apparent density of 7.68 g/cm³, relative density of 96.02%, and the predominance of the tetragonal Pb(Zr,Ti)O₃ perovskite phase. Electromechanical characterization revealed a strong dependence of the piezoelectric coefficient (d₃₃) and electromechanical coupling factor (K_p) on the polarization conditions. Maximum values of d₃₃ = 325.8 pC/N and K_p = 0.509 were obtained under elevated temperatures and longer polarization times. A phenomenological Avrami approach indicated faster apparent domain alignment at higher temperatures, while ANOVA and Tukey tests confirmed the significant influence of polarization parameters on the electromechanical response. The results identify favorable polarization conditions for commercial PZT-4 ceramics used in sensors, actuators, and ultrasonic transducers. Full article

Deep learning networks facilitate automated metal material/structural stress identification when employing the electromechanical impedance/admittance (EMI/EMA) of piezoelectric ceramic (PZT) transducers, while insufficient data quantity and low quality usually restrict the performance of data-driven deep networks. To address this problem, this paper innovatively proposed an original data enhancement method using the EMA generative adversarial network (EMAGAN) to overcome measurement data inefficiency and deficiency for deep learning-based stress identification, which is difficult to accomplish using the traditional EMA technique. In this method, a novel data-normalized algorithm was tuned to collaboratively foster the EMAGAN-based dataset generation. Then, the synthetic datasets incorporated with original ones were fed into an adaptively established one-dimensional convolutional neural network (1DCNN) for accurate stress prediction. A validating experiment was performed on an aluminum beam specimen subjected to uniaxial tensile load until failure, which was continuously monitored via two surface-bonded PZT transducers. The efficacy of the generated EMA datasets was evaluated through comparison with the raw ones in terms of statistical errors and deep learning-based aluminum structural stress identification. The results demonstrated that the EMAGAN generated high-accuracy EMA data which exceeded 380 times that of the normal collection method, and the EMAGAN paired with 1DCNN provides a promising way for EMA data-driven metal structural stress identification with high efficiency, intelligence and accuracy. Full article

To address the need for high electrical insulation, strong immunity to electromagnetic interference, and miniaturized AC electrical-signal detection in complex electromagnetic environments, we propose and experimentally demonstrate a fiber-optic sensor based on a piezoelectric ceramic (PZT)-driven ring tapered-fiber resonator. The applied AC excitation is converted into periodic mechanical deformation through the inverse piezoelectric effect of the PZT, and the resulting strain modulates the resonator response, enabling optical demodulation of the input frequency and amplitude. A comprehensive figure of merit was introduced to optimize the tapered-fiber geometry, yielding an optimal waist diameter of approximately 10 μm. The sensor can effectively distinguish both single- and dual-frequency AC signals. Over the range of 50–500 Hz, the demodulated frequency agrees closely with the input frequency, with a linear fitting coefficient of 0.9999. At a fixed driving frequency of 250 Hz, the amplitude of the characteristic spectral peak increases nearly linearly with the input voltage amplitude, with a fitting coefficient of 0.9945. The device also exhibits good stability over 30–150 °C and during 70 h of continuous operation. With its simple structure, low cost, and strong immunity to electromagnetic interference, this sensor provides a practical solution for AC electrical-signal detection in complex environments. Full article

In this study, the sintering behavior and electrical properties of 0.7Pb(Zr_0.46Ti_0.54)O₃ (PZT)–0.1Pb(Zn₁/₃Nb₂/₃)O₃ (PZN)–0.2Pb(Ni₁/₃Nb₂/₃)O₃ (PNN) piezoelectric ceramics with different Pb(Fe₂/₃W₁/₃)O₃ (PFW) doping contents were investigated to obtain a formulation that can be co-fired with silver (Ag) electrodes below 900 °C for multilayer ceramics. PFW was introduced as a sintering aid, which effectively reduced the sintering temperature of the ceramics from 1200 °C to 850 °C. The sample with x = 0.12 exhibited the largest average grain size of 1.72 μm, achieving excellent comprehensive properties with piezoelectric constant (d₃₃) = 477 pC/N, planar electromechanical coupling factor (k_p) = 0.68, dielectric loss tangent (tanδ) = 0.0154, and relative density of 98.2%. Furthermore, the feasibility of fabricating piezoelectric actuators based on this optimized composition was verified. Multilayer piezoelectric devices were prepared via screen printing combined with a carbon-based sacrificial layer method. No obvious interdiffusion was observed at the interface between the Ag internal electrodes and the ceramic matrix. The 9-layer device attained a high d₃₃ = 1470 pC/N and produced a large displacement of 5.5 μm (corresponding to a strain = 1.83%) with a voltage of 500 V. The thickness of the multilayer piezoelectric film was approximately 0.3 mm. Through this, the feasibility of manufacturing a multilayered actuator with an Ag electrode was confirmed through the composition of 0.58PZT–0.1PZN–0.2PNN–0.12PFW. Full article

Piezoelectric sensors are widely used for force and vibration monitoring in both rigid and flexible structures, yet their performance can be significantly affected by how they are integrated into the host material. Challenges such as limited sensitivity, inconsistent signal transmission, and delays in response remain particularly relevant in flexible components produced by additive manufacturing. Addressing these limitations requires a better understanding of how integration strategies influence sensor behavior. This study presents preliminary experimental results on the performance of commercial piezoelectric ceramic (PZT) sensors embedded in flexible structures fabricated by additive manufacturing (3D printing). Although the current investigation did not assess variability from mass production, repeated testing of each specimen was performed to reduce this potential error. Filaflex Foamy 95A polyurethane (TPU) samples were produced using Fused Filament Fabrication (FFF) technology in two configurations: with and without a cavity for sensor fitting. A minimum of seven valid compression tests, at each condition, were performed, with ten loading and unloading cycles up to 1000 N of force, using an indentation rate of 0.5 mm/s. In most tests, the two configurations showed different peak amplitudes throughout the cycles. Samples with the sensor embedded in the cavity consistently reached peak signal amplitudes more rapidly. In contrast, samples with the sensor positioned on the material surface without a fitting exhibited similar results across all tests and demonstrated a broader signal distribution over time. These findings indicate that the sensor-integration strategy is the primary factor influencing dynamic force transfer, impact sensitivity, piezoelectric response time, and maximum signal magnitude. Full article

High-performance piezoelectric micromachined ultrasonic transducers (PMUTs) are crucial for portable medical imaging and sensing. The efficiency of advanced PMUTs relies on high-quality piezoelectric thin films and optimized device designs. However, variability in common piezoelectric thin films like Sc_xAl_1−xN (ScAlN) and PbZr_1−xTi_xO₃ (PZT) often leads to inaccurate material parameters—especially those derived from thick ceramics. To enhance simulation accuracy in standard designs affected by these inconsistencies, this work introduces an optimization framework combining first-principles calculations with multiphysics simulations. First, the intrinsic properties of PZT and ScAlN are analyzed through atomistic calculations, confirming that PZT, with its higher electromechanical coupling coefficient, is better suited for actuation. The parameters obtained from these calculations calibrate the finite-element model, addressing issues of missing or inaccurate data in commercial software libraries. Next, an efficient analytical acoustic-field model is developed. Compared to full-wave simulations in COMSOL, this model significantly reduces computational cost while maintaining accuracy, allowing for quicker scanning and optimization of large-array topologies. Additionally, results demonstrate that each individual hexagonal PMUT element outperforms a comparable circular element, achieving a peak SPL of 90.4 dB at 4.9 MHz versus 89.7 dB at 2.8 MHz. This higher acoustic output and operating frequency enable improved spatial resolution and sensitivity. This modeling approach, based on intrinsic material properties, provides a solid theoretical foundation for designing high-precision, low-power ultrasonic devices. Full article

Low-frequency hydrophones are used to detect underwater low-frequency acoustic signals and are widely applied in marine science, resource exploration, environmental monitoring, and military operations. Their primary advantage lies in the fact that low-frequency acoustic waves experience less attenuation in water, enabling long-distance detection. This characteristic makes them indispensable for long-range and wide-area sensing. In this study, a piston-structured hydrophone using a stack of lead zirconate titanate (PZT) piezoelectric ceramic sheets is designed. Finite element simulation analysis is used to derive the output voltage variation in the piezoelectric ceramic stack as a function of its thickness and end-face diameter. The piston-structured hydrophone is then designed accordingly. Results show that the piston structure, combined with the longitudinal stacking of PZT piezoelectric ceramic sheets, enhances the sensitivity of the piezoelectric hydrophone. The prepared hydrophone has a directivity of 360° in the operating frequency range of 1 Hz to 1 kHz, as well as a flat frequency response and high sensitivity of −161 dB. These research results indicate that the proposed sonar design provides valuable reference for the development of low-frequency sonar with higher sensitivity, which is of great significance to the development of marine science. Full article

The 0.006Pb(Mn_1/3Ta_2/3)O₃-0.114Pb(Ni_1/3Ta_2/3)O₃-0.43PbZrO₃-0.45PbTiO₃ lead-based ceramics (PMT-PNT-PZT) were synthesized via the solid-state reaction at different sintering temperatures to study their effects on phase structure, microstructure, and electrical properties. The maximum mechanical quality factor (Q_m) and relative permittivity (ε_r) were achieved at the sintering temperature of 1200 °C. The piezoelectric constant d₃₃ of 400 pC/N was obtained at 1180 °C, which is attributed to the high grain density and the significant contribution from the remanent polarization and permittivity product (P_rε_r = 39,115 μC/cm²). Compared with commercial PZT4 ceramics, the present composition sintered at 1180 °C exhibits an optimal balance between d₃₃ and Q_m, together with the superior figure of merit (FOM = 2.04 × 10⁵ pC/N). Furthermore, it demonstrates excellent temperature stability in electromechanical coupling performance. Full article

To synergistically integrate piezoelectric and varistor functionalities in a single material, PNN-PZT piezoelectric powder (abbreviated as P) and ZnO-based varistor powder (abbreviated as Z) were utilized to fabricate PZT-ZnO composite ceramics (denoted as PZm) via conventional solid-state sintering. The P/Z molar ratio was regulated to 1/0.9, 1/1.05, 1/1.2, 1/1.35, and 1/1.5 to systematically study its influence on the phase composition, microstructure, and electrical properties of the composites. XRD, SEM, EDS characterization, and electrical performance tests were carried out. Results indicate that all PZm samples exhibit the biphasic coexistence of perovskite (piezoelectric phase) and wurtzite (varistor phase) without impurity phases, consisting of large perovskite grains with distinct edges and small wurtzite grains with smooth surfaces. The PZ3 sample (P/Z = 1/1.2) achieves optimal comprehensive properties: d₃₃ = 161 pC/N, k_p = 0.25, Ɛ_r = 2527, tan δ = 3.83%, E_1mA = 1396 V/mm, I_L = 8.2 mA, α = 22.06. This work confirms the synergistic optimization of piezoelectric and varistor properties in PZT-ZnO composites, providing a reliable experimental basis for the formulation design and performance regulation of multifunctional ceramics. Full article

This work addresses the low pyroelectric coefficient that limits the practical application of lithium niobate (LN) crystals. A defect modulation process based on reduction annealing treatment is proposed. This reduction annealing treatment increased the pyroelectric coefficient of LN crystals maximally to 3.362 × 10⁻⁴ C/m²K. At room temperature, the voltage responsivity figure of merit (F_V) and detectivity figure of merit (F_D) were both improved more than three-fold. All material properties exceeded those of commercial lead zirconate titanate (PZT) ceramic. This process achieves the simultaneous modulation of high pyroelectric coefficients and low impedance in LN crystals. Based on the LN crystals with optimized properties, pyroelectric infrared detectors (center wavelength 9.4 μm) without external matching resistors were prepared. The response voltage of the detector reached 2.8 times that of commercial PZT detectors while exhibiting lower noise, and has achieved practical applicability. This work provides a simple and efficient method for developing environmentally friendly, low-cost, high-sensitivity pyroelectric infrared detectors. It also establishes the foundations for the application of LN crystals in emerging pyroelectric detection fields. Full article

High-speed miniature rotary actuators are critical components in compact, high-performance systems. However, conventional electromagnetic micromotors face a prominent trade-off between miniaturization and output performance, which restricts their applicability in highly integrated devices. To address this challenge, a novel high-speed rotary piezoelectric ultrasonic motor is proposed. The proposed motor consists of a titanium alloy metal body with offset driving teeth, piezoelectric ceramic plates, two conical rotors, a compression spring, an output shaft, and a fastening sleeve. Four PZT-8 plates are bonded to the periphery of the metal body and excited to generate in-plane bending vibration modes; these vibrations are then transformed into unidirectional rotary motion through the periodic contraction and expansion of the offset driving teeth and frictional contact with the rotors. The operating principle and structural parameters of the proposed motor were analyzed and optimized using finite element analysis (FEA), including modal, harmonic response, and transient analyses. A prototype was fabricated to evaluate its mechanical properties. The stator has a compact size of 12 mm × 12 mm × 4 mm and a mass of 2.3 g. Experimental results demonstrate that under an excitation voltage of 350 V_p-p at the resonant frequency of 28.6 kHz, the motor achieves a maximum rotational speed of 4720 rpm and a maximum stall torque of 0.36 mN·m. With its simple structure, compact size, lightweight design, and excellent output performance, the proposed ultrasonic motor provides a solution for compact high-speed rotary actuation. Full article

To address the bottleneck of insufficient broadband sound insulation performance of traditional sound insulation materials at the subwavelength scale, this paper designs a composite subwavelength sound insulation unit (size: 20 mm × 20 mm × 5 mm) composed of Ti₃C₂T_x MXene, and PZT-5H piezoelectric ceramics, and porous aluminum alloy. Based on the electromagnetic-structural-acoustic multi-physics field coupling theory, the regulation laws of external electric field intensity and effect of MXene layer number on sound insulation performance are systematically investigated via numerical simulation, and the sound insulation enhancement mechanism dominated by dielectric tunability is clarified. The results show that the dielectric constant of MXene increases monotonically with the external electric field intensity, and the optimal regulation sensitivity is achieved when the layer number N = 3; when the electric field intensity increases from 0 V to 500 V, the equivalent density of the system increases from 1.25 g/cm³ to 1.87 g/cm³, the acoustic impedance increases from 3.42 × 10⁶ Pa·s/m³ to 5.13 × 10⁶ Pa·s/m³, the average transmission loss TL in the 200–600 Hz frequency band is increased by 2 dB compared with the state without electric field, and the sound pressure on the transmission side is reduced by 3.56% at 400 Hz; the vibration displacement of PZT decreases from 0.0055 mm to nearly 0 mm with the increase in electric field, and the electric field energy density increases from 0 J/m³ to 7.47056 × 10³ J/m³, verifying the core mechanism of converting electromagnetic energy into structural damping through dielectric loss. This study supplements parameter sensitivity analysis and literature benchmark comparison to compensate for the lack of experimental data, confirming the stability and rationality of the simulation results. The established cross-field coupling framework of “dielectric regulation–density optimization–impedance matching–sound insulation enhancement” fills the theoretical gap of the coupling mechanism of MXene in the field of subwavelength sound insulation, and provides new theoretical and technical pathways for the design of broadband active sound insulation materials in the 200–1000 Hz frequency range. Full article

This study comparatively investigates the effects of vacuum sintering and traditional sintering on the structure and electrical properties of lead zirconate titanate (PZT) 5H (PZT-5H) piezoelectric ceramics. The density of the vacuum-sintered ceramics increases from 7.67 g/cm³ (for traditionally sintered ceramics) to 7.98 g/cm³. Importantly, the dielectric constant (ε_r), remnant polarization (P_r), planar electromechanical coupling coefficient (k_p), and piezoelectric coefficient (d₃₃) for the PZT-5H ceramics increase by 35%, 20%, 9%, and 12%, respectively, when vacuum sintering is employed instead of traditional sintering. Over a temperature range from room temperature to 180 °C, the d₃₃ variation measured by the resonant method is only about 4% for the vacuum-sintered PZT-5H ceramics. High-temperature impedance spectroscopy analysis reveals that vacuum sintering reduces the hole concentration in PZT-5H ceramics, leading to significant improvements in their dielectric and piezoelectric performance. This research demonstrates that vacuum sintering is a simple and effective method to enhance the density, dielectric, and piezoelectric properties of PZT-5H ceramics. Full article