Search Results (215)

In this study, multicomponent PLA-based biocomposites were developed. In particular, both native fibrous cellulose and cellulose with modified morphology obtained through ball milling treatments were incorporated into the polyester matrix in combination with an oligomeric plasticizer, specifically a lactic acid oligomer (OLA). The resulting materials were analyzed in terms of their morphology, thermal and mechanical properties over time, water vapor permeability, and degradation under soil burial conditions in comparison to neat PLA and unplasticized PLA/cellulose composites. The cellulose phase significantly affected the mechanical properties and enhanced their long-term stability, addressing a common limitation of PLA/plasticizer blends. Additionally, water vapor permeability increased in all composites. Finally, the ternary systems exhibited a significantly higher degradation rate in soil burial conditions compared to PLA, evidenced by larger weight loss and reduction in the molecular weight of the PLA phase. The degradation rate was notably influenced by the morphology of the cellulose phase. Full article

This study presents the fabrication and characterization of sustainable polylactic acid (PLA)-based biocomposites reinforced with bio-origin fillers derived from food waste: seashells, eggshells, walnut shells, and spent coffee grounds. All fillers were introduced at 15 wt% into a commercial PLA matrix modified with a compatibilizer to improve interfacial adhesion. Mechanical properties (tensile, flexural, and impact strength), morphological characteristics (via SEM), and hydrolytic aging behavior were evaluated. Among the tested systems, PLA reinforced with seashells (PLA15S) and coffee grounds (PLA15C) demonstrated the most balanced mechanical performance, with PLA15S achieving a tensile strength increase of 72% compared to neat PLA. Notably, PLA15C exhibited the highest stability after 28 days of hydrothermal aging, retaining ~36% of its initial tensile strength, outperforming other systems. In contrast, walnut-shell-filled composites showed the most severe degradation, losing over 98% of their mechanical strength after aging. The results indicate that both the physicochemical nature and morphology of the biofiller play critical roles in determining mechanical reinforcement and degradation resistance. This research underlines the feasibility of valorizing agri-food residues into biodegradable, semi-structural PLA composites for potential use in sustainable packaging or non-load-bearing structural applications. Full article

To address the growing demand for sustainable materials in advanced manufacturing, the objective of this study was to develop and characterize a novel 3D-printable biocomposite using ruminant-digested corn stover (DCS) as a reinforcement for polylactic acid (PLA). The methodology involved systematically optimizing DCS particle size (80–140 mesh) and loading concentration (5–20 wt.%), followed by fabricating composite filaments via melt extrusion and 3D printing test specimens. The resulting materials were comprehensively characterized for their morphological, physical, and mechanical properties. The optimal formulation, achieved with 120-mesh particles at 15 wt.% loading, exhibited a 15.6% increase in tensile strength to 64.17 MPa and a 21.1% enhancement in flexural modulus to 4.19 GPa compared to neat PLA. In addition to the mechanical improvements, the biocomposite offers an advantageous density reduction, enabling the fabrication of lightweight structures for resource-efficient applications. Comprehensive characterization revealed effective interfacial integration and uniform fiber dispersion, validating biological preprocessing as a viable method for unlocking the reinforcement potential of this abundant biomass. While the composite exhibits characteristic trade-offs, such as reduced impact strength, the overall performance profile makes it a promising candidate for structural applications in sustainable manufacturing. This research establishes a viable pathway for agricultural waste valorization, demonstrating that biological preprocessing can convert agricultural residues into value-added engineering materials for the circular bioeconomy. Full article

Biodegradable polymer composites offer promising alternatives to petroleum-based plastics, supporting the principles of a zero waste and circular economy. This study investigates the reinforcing potential of alkali-treated wood flour derived from recycled pine (Pinus brutia Ten.) and poplar (Populus alba L.) waste wooden pallets in poly(lactic acid) (PLA) biocomposites. Wood flour was initially recovered through grinding and screening during recycling, followed by alkali treatment via a green chemistry approach to enhance interfacial bonding with the PLA matrix. The impact of alkali concentration and two fabrication methods—additive manufacturing (AM) and injection molding (IM)—on the properties of developed biocomposite materials was assessed through mechanical, physical, morphological, and thermal analyses. IM samples outperformed AM counterparts, with the IM PLA containing 30 wt% wood flour (alkali-treated with 10% solution) showing the highest mechanical gains: tensile (+71.35%), flexural (+64.74%), and hardness (+2.62%) compared to untreated samples. Moreover, the AM sample with 10 wt% wood flour and 10% alkali treatment showed a 49.37% decrease in water absorption compared to the untreated sample, indicating improved hydrophobicity. Scanning electron microscopy confirmed that alkali treatment reduced void content and enhanced morphological uniformity, while thermal properties remained consistent across fabrication methods. This work introduces a green composite using non-toxic materials and treatments, facilitating eco-friendly production aligned with zero waste and circular economy principles throughout the manufacturing lifecycle. Full article

This article focuses on the possibility of using biodegradable polymer-composite materials in additive manufacturing via fused deposition modelling (FDM) 3D printing. The main objective was to experimentally verify the technical feasibility of the repeated use of recycled PLA and PLA composites containing 10% natural coffee-ground (CG) filler in a print–degradation–recycling–print cycle. Special attention was paid to simulated ultraviolet radiation as a degradation factor affecting the materials’ mechanical properties. Pure PLA and PLA_CG were compared at four levels of degradation time and after subsequent recycling. The results show that the inclusion of coffee-ground filler slightly reduces the initial strength but enhances the 3D-printed material’s resistance to UV degradation and thus extends its functional service life. Unlike pure PLA, which loses its processability after 12 weeks, PLA_CG retains structural integrity and mechanical functionality. The research confirms the potential of recycled PLA composites with natural fillers for sustainable manufacturing and supports their use within a circular economy framework. Full article

This study developed sustainable biocomposites composed of polylactic acid (PLA) and surface-treated pineapple core powder (PACP), fabricated via extrusion and fused deposition modelling (FDM). PACP loadings of 1–3 vol% were combined after chemical modification with NaOH and silane to improve interfacial bonding. Particle morphology showed increased porosity and surface roughness following treatment. The melt flow index (MFI) increased from 31.56 to 35.59 g/10 min at 2 vol% PACP, showing improved flowability. Differential scanning calorimetry (DSC) showed the emergence of cold crystallization (T_cc ~121 °C) and an increase in crystallinity from 35.7% (neat PLA) to 47.3% (2 vol% PACP). Thermogravimetric analysis showed only slight decreases in T₅ and T_max, showing the thermal stability. The mechanical testing of extruded filaments showed increased modulus (1463 to 1518 MPa) but a decrease in tensile strength and elongation. For the 3D-printed samples, elongation at break increased slightly at 1–2 vol% PACP, likely because of the improvement in interlayer fusion. Though, at 3 vol% PACP, the mechanical properties declined, consistent with filler agglomeration observed in SEM. Overall, 2 vol% PACP offered the optimal balance between printability, crystallinity, and mechanical performance. These results reveal the possibility of PACP as a value-added biowaste filler for eco-friendly PLA composites suitable for extrusion and 3D printing applications. Full article

Sheep wool is a natural fiber from various sheep breeds, mainly used in clothing for its insulation properties. It makes up a small share of global fiber production, which is declining as synthetic fibers replace wool and meat farming becomes more profitable. Wool from slaughter sheep, often unsuitable for textiles, is treated as biodegradable waste. The aim of the study was to develop a fully biodegradable composite of natural origin from a polylactide (PLA) matrix reinforced with sheep wool and to select the optimal modifications (chemical) of sheep wool fibers to obtain modified properties, including mechanical properties. The behavior of the composites after exposure to aging conditions simulating naturally occurring stimuli causing biodegradation and thus changes in the material’s performance over its lifespan was also examined. Dynamic thermal analysis was used to describe and parameterize the obtained data and their variables, and the mechanical properties were investigated. The research culminated in a microscopic analysis along with changes in surface properties. The study demonstrated that wool-reinforced composites exhibited significantly improved resistance to UV degradation compared to pure PLA, with samples containing 15% unmodified wool showing a 54% increase in storage modulus at 0 °C after aging. Chemical modifications using nitric acid, iron compounds, and tar were successfully implemented to enhance fiber–matrix compatibility, resulting in increased glass transition temperatures and modified mechanical properties. Although wool fiber is not a good choice for modifications to increase mechanical strength, adding wool fiber does not improve mechanical properties but also does not worsen them much. Wool fibers are a good filler that accelerates degradation and are also a waste, which reduces the potential costs of producing such a biocomposite. The research established that these biocomposites maintain sufficient mechanical properties for packaging applications while offering better environmental resistance than pure polylactide, contributing to the development of circular economy solutions for agricultural waste valorization. So far, no studies have been conducted in the literature on the influence of sheep wool and its modified versions on the mechanical properties and the influence of modification on the degradation rate of PLA/sheep wool biocomposites. Full article

In this research, novel biocomposite filaments were developed by incorporating coffee silver skin (CSS) waste into polylactic acid (PLA) for use in Fused Filament Fabrication (FFF) technology. CSS was blended with PLA at concentrations of 0, 5, 10, and 15 wt.% to address the waste disposal challenge and produce environmentally friendly composite biofilaments for FFF, supporting circular economic efforts. These filaments have the potential to be used in sustainable prototyping, functional parts, and consumer products. A comprehensive analysis was conducted to examine the effect of printing temperature on dimensional accuracy, melt flow index (MFI), and mechanical properties. Higher printing temperatures and increased CSS content led to larger dimensions due to increased material fluidity, as confirmed by MFI results, which increased from 3.5 g/10 min (0% CSS) to 5.8 g/10 min (15% CSS) at 180 °C, reaching 26.3 g/10 min at 220 °C. Tensile tests on 3D-printed specimens indicated an improvement in elastic modulus with increasing CSS content at lower temperatures (180 °C), rising from 1622 MPa (0% CSS) to 1952 MPa (15% CSS), representing about a 20% increase. However, at higher temperatures, the elastic modulus decreased, possibly due to the poor dispersion and agglomeration of filler particles. Tensile strength generally decreased with CSS addition, especially at higher loadings, while yield elongation remained low (~1.4–1.7%), indicating a more brittle material. The findings also revealed no significant thermal changes with increasing CSS content, and good printability was achieved for all compositions, which was characterized by good layer adhesion, the absence of warping, and the ease of extrusion. Full article

In this work, biocomposites of polylactic acid (PLA) and polypropylene (PP) with micronized cellulose (MC) were produced by mold injection and subjected to accelerated aging with ultraviolet (UV) radiation. The tests took place over 10 weeks, during which the produced specimens were exposed to a total of 1050 h of ultraviolet light. During the UV aging test, images were captured, and spectral reflectance and colorimetric measurements were carried out on the specimens exposed to UV and on specimens of the same materials kept in the dark (originals). As expected, only residual color differences were observed in the original specimens with values of ΔE*_ab always below 0.5. On the other hand, spectral reflectance and colorimetric changes were noticed over time in the specimens subjected to UV radiation. In particular, the values of ΔE*_ab increased over time and were found to be higher for PLA with MC compared to PP with MC. Values of ΔE*_ab = 4.7, 9.0, and 10.4 were obtained for weeks 1, 5, and 10, respectively, for the specimens of PLA with MC, whereas ΔE*_ab = 4.5, 6.8, and 7.3 were obtained for weeks 1, 5, and 10, respectively, for the specimens of PP with MC. Therefore, it was found that the specimens of PLA with MC showed greater color fading compared to the specimens of PP with MC when subjected to UV exposure. In addition, it was also found in this work that besides the color differences noted in the tested specimens, those made of PP with MC also showed signs of surface damage. Full article

In the face of accelerating urbanization and the growing demand for environmentally responsible materials and designs, this study presents the development and implementation of a modular parklet demonstrator fabricated using dual-material 3D printing. The structure integrates polylactic acid (PLA) and wood-filled PLA (wood/PLA), combining the mechanical robustness of pure PLA in the core with the tactile and aesthetic appeal of wood-based biocomposite on the surface. The newly developed dual-nozzle 3D printing approach enabled precise spatial control over material distribution, optimizing both structural integrity and sustainability. A comprehensive evaluation was conducted for developed filaments and printed materials, including optical microscopy, coupled thermogravimetry analysis and Fourier Transform Infrared Spectroscopy (TG/FTIR), differential scanning calorimetry (DSC), and chemical and mechanical resistance testing. Results revealed distinct thermal behaviors and degradation pathways between filaments and printed parts composed of PLA and PLA/wood. The biocomposite exhibited slightly increased sensitivity to aggressive chemical environments and mechanical wear, dual-material prints maintained high thermal stability and interlayer adhesion. The 3D-printed demonstrator bench and stools were successfully deployed in public spaces as a functional urban intervention. This work demonstrates the feasibility and advantages of using biocomposite materials and dual-head 3D printing for the rapid, local, and sustainable fabrication of small-scale urban infrastructure. Full article

The agricultural sector faces growing pressure to enhance productivity and sustainability, prompting innovation in machinery design. Traditional materials such as steel still dominate but are a cause of increased weight, soil compaction, increased fuel consumption, and corrosion. Composite materials—and, more specifically, fiber-reinforced polymers (FRPs)—offer appealing alternatives due to their high specific strength and stiffness, corrosion resistance, and design flexibility. Meanwhile, increasing environmental awareness has triggered interest in biocomposites, which contain natural fibers (e.g., flax, hemp, straw) and/or bio-based resins (e.g., PLA, biopolyesters), aligned with circular economy principles. This review offers a comprehensive overview of synthetic composites and biocomposites for agricultural machinery and equipment (AME). It briefly presents their fundamental constituents—fibers, matrices, and fillers—and recapitulates relevant mechanical and environmental properties. Key manufacturing processes such as hand lay-up, compression molding, resin transfer molding (RTM), pultrusion, and injection molding are discussed in terms of their applicability, benefits, and limits for the manufacture of AME. Current applications in tractors, sprayers, harvesters, and planters are covered in the article, with advantages such as lightweighting, corrosion resistance, flexibility and sustainability. Challenges are also reviewed, including the cost, repairability of damage, and end-of-life (EoL) issues for composites and the moisture sensitivity, performance variation, and standardization for biocomposites. Finally, principal research needs are outlined, including material development, long-term performance testing, sustainable and scalable production, recycling, and the development of industry-specific standards. This synthesis is a practical guide for researchers, engineers, and manufacturers who want to introduce innovative material solutions for more efficient, longer lasting, and more sustainable agricultural machinery. Full article

This study explores the development of long fiber-reinforced thermoplastic (LFT) composites based on blends of poly(lactic acid) (PLA) and polyhydroxyalkanoate (PHA), reinforced with sisal fibers. A novel lab-scale LFT line was employed to fabricate the long fiber composites, effectively addressing the challenges associated with dispersing and processing high-aspect-ratio natural fibers. The rheological, mechanical, thermal, and morphological properties of the resulting bio-LFT composites were systematically characterized using FTIR, SEM, rotational rheology, mechanical testing, DSC, and TGA. The results demonstrated generally homogeneous fiber dispersion, although limited interfacial adhesion between the fibers and polymer matrix was observed. Mechanical tests revealed that sisal fiber incorporation significantly enhanced tensile strength and stiffness, while impact toughness decreased. Thermal analyses showed improved crystallinity and thermal stability with increasing PHA content and fiber reinforcement. Overall, this work highlights the potential of natural fibers to create high-performance, sustainable biocomposites and lays a solid foundation for future advancements in developing eco-friendly structural materials. Full article

This study investigates the valorization of agri-food residues by repurposing industrial rosehip oil waste for sustainable food packaging development. Market demands for environmentally friendly alternatives to conventional packaging materials prompted the development of laminated multilayer materials for trays through thermo-compression, using modified cassava starch with citric acid as a compatibilizer. Physicochemical characterization revealed appropriate surface roughness (Rz of 31–64 μm) and controlled water absorption capacities of the composite materials (contact angle of 85–95°), properties critical for food quality preservation and safety. The incorporation of polylactic acid (PLA) films in the laminates significantly enhanced the mechanical performance, increasing the stress resistance by 5 to 10 times, and improved moisture resistance, showing a 78–82% reduction in the materials’ water absorption capacity and an almost 50% decrease in water content and solubility, depending on the processing method. Results indicated that these biocomposite laminates represent a viable alternative to conventional polystyrene foam trays for food packaging. Two distinct multilayer manufacturing processes were comparatively evaluated to optimize production efficiency by reducing the energy consumption and processing time. This research contributes to circular economy principles by transforming agricultural waste into value-added laminated materials with commercial potential. Full article

Enhanced demand for the development of sustainable materials has generated significant research interest in products containing biomass-derived fibers, such as the fibers extracted from the energy crop Sida hermaphrodita (SH). Green chemicals and green methods, such as microwave treatment, have been used for the isolation of fibers from biomass waste. In this study, long extracted fibers were used as a reinforcement of the PLA matrix to give them high strength, which is required for high-performance biocomposites. To enable composite usage in automotive industry, several additives were applied to enhance their mechanical, thermal, and antimicrobial properties. Therefore, vegetable drying oil, montmorillonite nanoclay (MMT), and milled cork were used to improve their mechanical and thermal properties. Zinc oxide (ZnO) was applied to enhance the biocomposite’s antimicrobial properties, which were confirmed through significant bacterial reduction across all tested biocomposite variants, particularly in samples functionalized with ZnO, cork, and montmorillonite. Additionally, X-ray microtomography provided detailed insight into fiber dispersion and internal structural heterogeneity, which is crucial for evaluating mechanical performance and flame-retardant behavior. All characterization methods, including mechanical ones, lead to the conclusion that green and sustainable biocomposites based on PLA and Sida hermaphrodita fibers treated with antimicrobial (AM) and flame-retardant (FR) agents can be successfully applied for a wide variety of antimicrobial and flame-retardant products. Full article

Fused deposition modeling (FDM) 3D printing (3DP) of PLA biocomposites reinforced with plant-derived cellulosic fibrous materials, including spun yarn, microcrystalline, microfibrillar, nanofibrillar cellulose, and cellulose nanocrystals, offers an environmentally sustainable solution to the mechanical limitations of polymer-only printed materials. Micron- and submicron-scale cellulosic fibers are valued for their renewability, non-toxicity, high surface area, and favorable elastic and specific moduli; notably, micron-scale reinforcements are particularly attractive due to their ease of large-scale industrial production and commercial viability. Similarly, PLA benefits from large-scale production, contributes to CO₂ sequestration through its raw material precursors, and requires less energy for production than non-biodegradable petroleum-derived polymers. Incorporating these raw materials, each of which offers attractive performance properties, complementary commercial strengths, and environmental benefits, as constituent phases in FDM 3D-printed biocomposites (FDMPBs) can further enhance the environmental responsiveness of an already low-waste FDM 3DP technology. Inspired by these compelling advantages, this paper critically reviews research on FDMPB with cellulosic reinforcements in a PLA matrix, uniquely categorizing studies based on the form of cellulosic reinforcement and its impact on the biocomposite’s structure and mechanical performance. Additionally, the review covers biocomposite filament production methods and the equipment involved, presenting an alternative framework for cataloging FDMPB research. A comprehensive literature analysis reveals that the wide variation in feedstocks, fiber–matrix compounding methods, equipment, and processing parameters used in filament production and 3DP complicates the comparison of FDMPB mechanical properties across studies, often resulting in conflicting outcomes. Key processing parameters have been compiled to bridge this gap and offer a more nuanced understanding of the cause-and-effect relationships governing biocomposite properties. Finally, targeted recommendations for future research on developing FDMPB with a PLA matrix and micron-scale cellulosic reinforcements are provided, addressing the knowledge gaps and challenges highlighted in the peer-reviewed literature. Full article