Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (229)

Search Parameters:
Keywords = Na–O2 batteries

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
10 pages, 4489 KB  
Article
Unlocking Fast Na+ Migration in F-Doped O3-Type Cathodes via First-Principles Calculations
by Hong Wu, Yanjian Guo, Guannan Zu and Yong Li
Nanomaterials 2026, 16(9), 563; https://doi.org/10.3390/nano16090563 (registering DOI) - 2 May 2026
Abstract
O3-type layered transition-metal oxides are widely regarded as promising cathode materials for sodium-ion batteries due to their intrinsically high sodium content and favorable energy density. Nevertheless, their practical rate capability is hindered by sluggish Na+ transport and relatively high diffusion barriers. To [...] Read more.
O3-type layered transition-metal oxides are widely regarded as promising cathode materials for sodium-ion batteries due to their intrinsically high sodium content and favorable energy density. Nevertheless, their practical rate capability is hindered by sluggish Na+ transport and relatively high diffusion barriers. To address this issue, elemental substitution has emerged as an effective modification strategy. In this work, fluorine (F), characterized by strong electronegativity and a small ionic radius, is introduced to partially substitute oxygen in the bulk lattice of O3-type NaNi1/3Fe1/3Mn1/3O2 (NNFM). First-principles calculations demonstrate that F incorporation leads to an expansion of the interlayer spacing along the c-axis and a weakening of Na–O interactions, both of which facilitate Na+ migration. Among the considered configurations, Mn-adjacent substitution exhibits the lowest formation energy, indicating enhanced thermodynamic stability. Furthermore, electronic structure analysis reveals a reduced band gap (from 0.515 eV to 0.342–0.356 eV) and strengthened O-2p/Mn-3d orbital hybridization, contributing to improved electronic conductivity. These findings provide atomistic insights into F-induced modulation mechanisms and suggest an effective pathway for optimizing Na+ transport in O3-type cathodes. Full article
(This article belongs to the Section Theory and Simulation of Nanostructures)
Show Figures

Figure 1

19 pages, 11084 KB  
Article
Preferential Lithium Recovery and Temperature-Regulated Stepwise Desorption of Transition Metals from Simulated Spent NCM111 Leachate Using NaA Zeolite
by Qian Cheng, Yongxiang Wang, Xiangyu Liu, Wenxi Zhang and Panfeng Gao
Separations 2026, 13(5), 132; https://doi.org/10.3390/separations13050132 - 28 Apr 2026
Viewed by 120
Abstract
Recycling spent lithium-ion batteries (LIBs) is critical for resource sustainability and carbon neutrality. This work presents a green strategy in which NaA zeolite is used to preferentially recover lithium from leachate of spent NCM111 batteries, combined with temperature-regulated stepwise separation of transition metals. [...] Read more.
Recycling spent lithium-ion batteries (LIBs) is critical for resource sustainability and carbon neutrality. This work presents a green strategy in which NaA zeolite is used to preferentially recover lithium from leachate of spent NCM111 batteries, combined with temperature-regulated stepwise separation of transition metals. Benefiting from the distinct hydrated ionic radii and charge density between Li+ and divalent metal ions, NaA zeolite selectively adsorbs Ni2+, Co2+ and Mn2+, leaving Li+ in the raffinate. Under optimized conditions, two-stage adsorption achieves 95.6%, 96.7% and 99.7% removal of Ni2+, Co2+ and Mn2+, respectively, with 11% Li+ co-adsorption. Thermodynamic analysis reveals that the adsorption process is endothermic and thermodynamically spontaneous. The interaction strength between metal ions and NaA zeolite follows the order Ni2+ > Co2+ > Mn2+, and ion exchange is identified as the dominant mechanism. It is determined that 96.8% of Mn2+ can be recovered at 0 °C, followed by the desorption of 93.5% of Co2+ at 90 °C, and the sequential separation of Mn, Co and Ni is realized. Three consecutive adsorption–desorption cycles demonstrate the acceptable reusability of the Ni-loaded NaA adsorbent. High-purity Li2CO3 (purity 96.7%, yield 93.5%), MnO2 (purity 99.3%, yield 98.4%) and Co3O4 (purity 98.8%, yield 97.6%) are obtained from the corresponding solutions. This approach provides a scalable closed-loop pathway for full-component recovery of valuable metals from spent LIBs. Full article
(This article belongs to the Special Issue Solid Waste Recycling and Strategic Metal Extraction)
Show Figures

Graphical abstract

14 pages, 5873 KB  
Article
Synergistic Regulation of Nitrogen-Doped Carbon Coating and Pseudocapacitive Kinetics in TiO2 Nanofibers for Enhanced Sodium-Ion Storage
by Fei Guo, Liang Xie, Liangquan Wei, Jinmei Du, Shaohui Zhang, Yuanmiao Xie and Baosheng Liu
Molecules 2026, 31(9), 1418; https://doi.org/10.3390/molecules31091418 (registering DOI) - 24 Apr 2026
Viewed by 186
Abstract
Sodium-ion batteries (SIBs) represent a compelling alternative to lithium-ion batteries for grid-scale energy storage, owing to the high natural abundance and low cost of sodium resources, as well as their strategic alignment with national energy security priorities. Nevertheless, the sluggish Na+ diffusion [...] Read more.
Sodium-ion batteries (SIBs) represent a compelling alternative to lithium-ion batteries for grid-scale energy storage, owing to the high natural abundance and low cost of sodium resources, as well as their strategic alignment with national energy security priorities. Nevertheless, the sluggish Na+ diffusion kinetics and limited specific capacity of anode materials continue to impede practical deployment. Herein, nitrogen-doped carbon-coated TiO2 nanofibers (TiO2/C-N) were rationally engineered through a facile electrospinning route integrated with synergistic defect and coating engineering. The in situ-formed N-doped carbon shell establishes a continuous, high-conductivity electron-transport network while simultaneously buffering volumetric strain during repeated (de)sodiation, thereby preserving long-term structural integrity. Electrochemical assessments demonstrate that the TiO2/C-N electrode delivers a reversible specific capacity of 233.64 mAh g−1 at 0.1 A g−1 (initial Coulombic efficiency 54.13%). Quantitative kinetic analysis reveals a pronounced pseudocapacitive contribution of 41.4% at 1.2 mV s−1, confirming a surface-controlled Na+ storage pathway that markedly enhances rate capability. Moreover, the electrode retains 245.5 mAh g−1 after 150 cycles at 1 A g−1, underscoring exceptional cycling stability. This work elucidates the synergistic regulation of N-doped carbon coating and pseudocapacitive kinetics in TiO2-based anodes, offering a robust design strategy for high-rate, long-cycle-life SIB anodes. Full article
20 pages, 6695 KB  
Article
Exploiting Exchange-Correlation Functionals’ Performance for Structure and Property Prediction of the NaAlP2O7 Solid Electrolyte Material
by Mashaole Stuart Mamabolo, Donald Hlungwani, Kemeridge Tumelo Malatji, Phuti Esrom Ngoepe and Raesibe Sylvia Ledwaba
Materials 2026, 19(9), 1673; https://doi.org/10.3390/ma19091673 - 22 Apr 2026
Viewed by 297
Abstract
First-principles calculations based on density functional theory (DFT) are a powerful tool in data-oriented materials research. The choice of approximation for the exchange-correlation functional is crucial, as it strongly affects the accuracy of DFT calculations. This study compares the performance capabilities of three [...] Read more.
First-principles calculations based on density functional theory (DFT) are a powerful tool in data-oriented materials research. The choice of approximation for the exchange-correlation functional is crucial, as it strongly affects the accuracy of DFT calculations. This study compares the performance capabilities of three approximations on the energetics, mechanical and electronic properties, and crystal structure of NaAlP2O7, which is an insulator with a wide band gap that suppresses its electronic conductivity. Two of these approximations are based on Perdew–Burke–Ernzerhof (PBE) generalized gradient approximation (GGA) and the other on the strongly constrained and appropriately normed (SCAN) meta-GGA. We explore these materials as a contribution to the development of new solid electrolytes (SEs) for sodium-ion batteries (NIBs), which have the potential to mitigate challenges related to lifecycle, safety, and low ionic conductivity. The performance of these batteries largely emanates from the extraordinary demand for high-performing energy storage technologies. This study revealed that PBEsol accurately predicted lattice parameters that closely aligned with experimental values. However, r2SCAN provided the most reliable predictions of the structural and electronic properties of the NaAlP2O7 solid electrolyte compared to PBE and PBEsol. Findings demonstrated that the material is structurally, mechanically, electronically, and thermodynamically stable, but exhibits vibrational instability, which may scatter ions and reduce ionic conductivity due to the presence of imaginary frequencies. Our results highlight the importance of selecting appropriate functionals for solid electrolyte DFT computations. The r2SCAN functional appears to be a promising choice for calculating NaAlP2O7 properties. Full article
Show Figures

Figure 1

13 pages, 2447 KB  
Article
Biomass Waste Chitosan-Derived Carbon with Si Doping Rich in C–O–Si Bonds for Boosting Lithium/Sodium-Ion Battery Anodes
by Yitian Song, Pei Chen, Chunyu Huang, Shouhua Yang, Boqin Li, Guojun Pei, Jie Liang, Wencai Peng and Feng Yu
Nanoenergy Adv. 2026, 6(2), 15; https://doi.org/10.3390/nanoenergyadv6020015 - 17 Apr 2026
Viewed by 160
Abstract
The valorization of biomass waste into advanced electrode materials presents a promising pathway toward sustainable electrochemical energy storage. Herein, a silicon-doped carbon material (Si-CTS-Carbon) is synthesized from chitosan via an in situ reaction with silicon tetrachloride (SiCl4) and subsequent controlled pyrolysis. [...] Read more.
The valorization of biomass waste into advanced electrode materials presents a promising pathway toward sustainable electrochemical energy storage. Herein, a silicon-doped carbon material (Si-CTS-Carbon) is synthesized from chitosan via an in situ reaction with silicon tetrachloride (SiCl4) and subsequent controlled pyrolysis. When evaluated as an anode for lithium-ion batteries (LIBs), Si-CTS-Carbon exhibits a high reversible capacity of 509.2 mAh g−1 with 99% capacity retention after 100 cycles at 0.05 A g−1. For sodium-ion battery (SIB) applications, it achieves a stable reversible capacity of 155.4 mAh g−1 under identical conditions. Structural and electrochemical analyses reveal that the robust C–O–Si covalent network effectively accommodates volume variation of silicon and enhances structural integrity during cycling. Furthermore, the hierarchically porous architecture shortens ion diffusion pathways, leading to improved Li+/Na+ transport kinetics. This work demonstrates a viable strategy for fabricating high-performance battery anodes by synergistically doping silicon into biomass-derived carbon, enabling practical biowaste valorization for energy storage. Full article
Show Figures

Graphical abstract

14 pages, 1954 KB  
Article
Phase-Engineered P2/O3 Biphasic Sodium Cathodes via Mg Doping Without Na-Content Tuning
by Sungmin Na, Hyunjin An and Kwangjin Park
ChemEngineering 2026, 10(4), 49; https://doi.org/10.3390/chemengineering10040049 - 14 Apr 2026
Viewed by 253
Abstract
Layered sodium transition-metal oxides are promising cathode materials for sodium-ion batteries due to their high theoretical capacity; however, their practical application is often limited by sluggish Na+ diffusion kinetics and structural instability during cycling. P2/O3 phase coexistence has been proposed as an [...] Read more.
Layered sodium transition-metal oxides are promising cathode materials for sodium-ion batteries due to their high theoretical capacity; however, their practical application is often limited by sluggish Na+ diffusion kinetics and structural instability during cycling. P2/O3 phase coexistence has been proposed as an effective strategy to balance capacity and stability, yet it is typically achieved through precise Na-content tuning or complex synthesis conditions, which restrict compositional flexibility. Herein, we demonstrate a phase-engineering approach that induces stable P2/O3 phase coexistence without adjusting the overall Na stoichiometry by controlling the dopant incorporation pathway. Using Na0.8(Ni0.25Fe0.33Mn0.33Cu0.07)O2 (NaNFMC) as a model system, Mg doping via a wet chemical route enables homogeneous dopant distribution, which triggers local stacking rearrangement and the formation of prismatic Na+ diffusion channels characteristic of the P2 phase. In contrast, dry-doped samples with identical Mg content retain a predominantly O3-type structure, highlighting the decisive role of dopant incorporation in governing phase evolution. As a result of the phase-engineered P2/O3 coexisting framework, the Mg wet-doped cathode exhibits enhanced initial reversibility, superior rate capability, and improved long-term cycling stability compared to pristine and dry-doped counterparts. Voltage-resolved dQ/dV and cyclic voltammetry analyses reveal stabilized redox behavior with reduced polarization, while electrochemical impedance spectroscopy confirms suppressed impedance growth and improved Na+ transport kinetics after cycling. This study establishes that phase engineering through controlled dopant incorporation provides an effective alternative to conventional Na-content tuning strategies for layered sodium cathodes. The findings offer a scalable and versatile design principle for optimizing the electrochemical performance and structural durability of next-generation sodium-ion battery cathode materials. Full article
Show Figures

Figure 1

11 pages, 4268 KB  
Article
Precarbonization Facilitated Closed Pores Formation and Surface Graphitization on Bamboo-Derived Hard Carbon to Improve Sodium Storage Performance
by Gao-Yang Bai, Wen-Jing Sun, Zu-Wei Yin, Ze-Bin Pan, Chuan-Wei Wang, Yao Zhou and Jun-Tao Li
Materials 2026, 19(8), 1538; https://doi.org/10.3390/ma19081538 - 12 Apr 2026
Viewed by 411
Abstract
Hard carbon (HC) was considered as a promising anode candidate for Na-ion batteries, due to its ability of efficient Na-ion storage. Bamboo-derived HC has the advantages of sustainability, environmental benefits and low cost, which are crucial for advancing the commercialization of SIBs technology. [...] Read more.
Hard carbon (HC) was considered as a promising anode candidate for Na-ion batteries, due to its ability of efficient Na-ion storage. Bamboo-derived HC has the advantages of sustainability, environmental benefits and low cost, which are crucial for advancing the commercialization of SIBs technology. Precarbonization has been reported as a method to improve the electrochemical performance of HC anodes derived from various precursors, while the underlying mechanism behind why precarbonization improved the electrochemical performance of bamboo-derived HC has not been studied in detail. Herein, the effect of precarbonization on electrochemical behavior, bulk and surface structure, and surface composition was comprehensively explored. The results revealed that the improved reversible capacity was attributed to the increased closed pores for extra Na-ion storage, increased surface N content and decreased oxygen content for Na-ion absorption/desorption; the improved cycling stability was ascribed to the reduced surface oxygen and C-O content leading to suppressed side reactions, while the improved surface graphitization degree contributed to rate capability enhancement. This work clarified the role of precarbonization in improving the hard carbon anode for Na-ion batteries, which will be helpful to the commercialization of hard carbon materials. Full article
Show Figures

Figure 1

20 pages, 6122 KB  
Article
Sodium Stoichiometry-Driven P2/O3 Biphase Layered Oxides with Enhanced Na+ Kinetics and Structural Stability for Sodium-Ion Batteries
by Jie Miao, Xichen Yang, Yongkang Zhou, Hao Wang and Gongchang Peng
Energies 2026, 19(8), 1816; https://doi.org/10.3390/en19081816 - 8 Apr 2026
Viewed by 413
Abstract
P2/O3-type Ni/Mn-based layered oxides are regarded as promising cathode materials for sodium-ion batteries (SIBs) because of their high energy density. However, their practical application is limited by low initial Coulombic efficiency, sluggish Na+ kinetics, transition-metal dissolution/migration and irreversible phase transitions during cycling. [...] Read more.
P2/O3-type Ni/Mn-based layered oxides are regarded as promising cathode materials for sodium-ion batteries (SIBs) because of their high energy density. However, their practical application is limited by low initial Coulombic efficiency, sluggish Na+ kinetics, transition-metal dissolution/migration and irreversible phase transitions during cycling. Herein, a controlled P2 phase was achieved through elemental ratio regulation, enabling systematic synthesis of a series of NaxNi0.4Co0.1Mn0.5O2(x-NCMO) materials with tailored P2/O3 ratios. The optimized composition (x = 0.8), containing 16.6% P2 and 83.4% O3 phases, achieves an optimal phase equilibrium, thereby maximizing the synergistic coupling between the two layered polymorphs. This biphasic architecture demonstrates significantly enhanced Na+ transport kinetics and exceptional electrochemical performance, high initial capacity of 168.65 mAh g−1 and excellent rate performance, maintaining 84.88 mAh g−1 at 10 C, outperforming most reported P2/O3 biphasic cathodes. Structural analysis and electrochemical analysis reveal that elemental ratio regulation modulates the TM–O electronic structure, promotes electronic transport, and accelerates Na+ migration. These effects collectively reduce polarization, stabilize the structure, and thereby improve rate capability and long-term cycling capacity retention. This work provides an effective design strategy for designing high-performance layered oxide cathodes with improved structural and interfacial stability. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
Show Figures

Figure 1

15 pages, 8672 KB  
Article
Fluorinated Solvent Additive and Low-Cost Sodium Salt Synergistically Improve the Electrochemical Interface Stability of Flame-Retardant Phosphate-Based Electrolytes in Sodium Metal Batteries
by Zhaoying Lu, Enchen Wan, Kai Zhou, Jiayu Miao, Xiaoyu Zhao and Liang Xiao
Nanoenergy Adv. 2026, 6(2), 14; https://doi.org/10.3390/nanoenergyadv6020014 - 3 Apr 2026
Viewed by 325
Abstract
Sodium metal batteries (SMBs) are promising energy storage systems, yet their practical application is hindered by unstable solid electrolyte interphases (SEIs) and safety issues associated with flammable electrolytes. Although the flame-retardant solvent trimethyl phosphate (TMP) is widely used in rechargeable batteries, its application [...] Read more.
Sodium metal batteries (SMBs) are promising energy storage systems, yet their practical application is hindered by unstable solid electrolyte interphases (SEIs) and safety issues associated with flammable electrolytes. Although the flame-retardant solvent trimethyl phosphate (TMP) is widely used in rechargeable batteries, its application in SMBs remains constrained due to uncontrolled and accumulated parasitic reactions with sodium metal anodes. Here, we propose a novel synergistic strategy that combines a fluorinated additive (FEC) with a low-cost, high-concentration NaClO4 to stabilize the electrode–electrolyte interface in TMP-based electrolytes. This approach enables the formation of a robust, NaF-rich SEI while restructuring the Na+ solvation sheath to coordinately trap TMP molecules, thereby suppressing parasitic reactions between sodium metal and TMP. As a result, the Na|Na3(VOPO4)2F cell achieves exceptional cycling stability with 89.04% capacity retention over 1000 cycles at 1C. This work provides a cost-effective and practical pathway toward safe and long-lasting SMBs using non-flammable phosphate electrolytes. Full article
Show Figures

Figure 1

8 pages, 1885 KB  
Proceeding Paper
Strategic Co-Doping of LiNiO2 for High-Performance Li-Ion Batteries: Structural and Transport Enhancements
by Sarva Shakti Singh, Ankit Singh, Avdhesh Kumar, Sujeet Kumar Chaurasia and Manish Pratap Singh
Mater. Proc. 2025, 26(1), 17; https://doi.org/10.3390/materproc2025026017 - 11 Mar 2026
Viewed by 407
Abstract
The pursuit of high-energy-density cathode materials has positioned LiNiO2 as a promising candidate due to its high theoretical capacity. However, its practical application is hindered by structural instability, cation mixing, and sluggish Li-ion mobility. This study presents a strategic co-doping approach to [...] Read more.
The pursuit of high-energy-density cathode materials has positioned LiNiO2 as a promising candidate due to its high theoretical capacity. However, its practical application is hindered by structural instability, cation mixing, and sluggish Li-ion mobility. This study presents a strategic co-doping approach to enhance the electrochemical performance of R3m-structured LiNiO2 by introducing Na at the Li site and Nb/Al/W at the Ni site. First-principles calculations based on density functional theory (DFT), combined with the bond valence sum energy (BVSE) method, were employed to evaluate the structural, electronic, and transport properties of the doped systems. The optimized lattice parameters reveal that co-doping induces lattice expansion and suppresses cation disorder, thereby improving structural integrity. Formation energy validates the thermodynamics of the modified structures. Furthermore, BVSE-based ion migration mapping shows that Na/Nb and Na/Al co-doping significantly broadens Li-ion diffusion pathways and lowers migration barriers compared to pristine LiNiO2. These results demonstrate that dual-site doping is an effective strategy to overcome intrinsic limitations of Ni-rich layered oxides, offering a rational design route cathode for next-generation Li-ion battery. Full article
(This article belongs to the Proceedings of The 4th International Online Conference on Materials)
Show Figures

Figure 1

24 pages, 1983 KB  
Article
An Integrated Hydrometallurgical–Electrodialysis Process for High-Purity Lithium Carbonate Recovery from Battery Waste
by Jose Luis Aldana, Lourdes Yurramendi, Javier Antoñanzas, Javier Nieto and Carmen del Río
Batteries 2026, 12(3), 89; https://doi.org/10.3390/batteries12030089 - 5 Mar 2026
Cited by 1 | Viewed by 1160
Abstract
The rapid increase in end-of-life lithium-ion batteries demands sustainable recycling routes for lithium recovery. This work presents a novel integrated hydrometallurgical–electrodialysis process designed specifically for recovering lithium from off-specification NMC cathode materials while enabling full reagent recyclability. Selective leaching with oxalic acid was [...] Read more.
The rapid increase in end-of-life lithium-ion batteries demands sustainable recycling routes for lithium recovery. This work presents a novel integrated hydrometallurgical–electrodialysis process designed specifically for recovering lithium from off-specification NMC cathode materials while enabling full reagent recyclability. Selective leaching with oxalic acid was optimised by setting the water-to-oxalic acid dihydrate ratio (H2O/OA·2H2O) to 7.3:1 w/w, achieving 81% lithium extraction at room temperature within 2 h while limiting the co-dissolution of Ni, Co and Mn to 0.2%, 1.6% and 1.7% by weight, respectively. The resulting leachate was processed in a four-chamber electrodialysis cell equipped with two Nafion 117 cation-exchange membranes and one Neosepta AMX-fmg anion-exchange membrane operating at −1.6 V versus Ag/AgCl, enabling 96% lithium recovery and 98% oxalic acid recovery. The regenerated oxalic acid stream (41.8 g L−1) was fully restored to its initial concentration and reused in successive cycles without performance loss. Subsequent precipitation of lithium with Na2CO3 yielded 99.3%-pure Li2CO3. This combined leaching–electrodialysis–precipitation presents a high selectivity, low-waste, circular recovery system, offering a scientifically original approach that integrates reagent regeneration with high-purity lithium production. Full article
(This article belongs to the Special Issue Selected Papers from Circular Materials Conference 2025)
Show Figures

Figure 1

14 pages, 3436 KB  
Article
A Battery-Free, Data-Informed UV Dose Sensor Made of Laser-Induced Graphene and Bio-Derived Electrolytes
by Mohammadreza Chimerad, Pouya Borjian, Faisal Bin Kashem, Swaminathan Rajaraman and Hyoung J. Cho
Micromachines 2026, 17(3), 302; https://doi.org/10.3390/mi17030302 - 28 Feb 2026
Viewed by 1363
Abstract
This study presents a sustainable, battery-free UV (ultraviolet) dose sensor designed for intelligent food packaging applications. The device integrates laser-induced graphene (LIG) electrodes, a ZnO-CNT (carbon nanotube) UV-active composite, and a bio-derived ionochromic cell composed of blueberry anthocyanins and a NaCl electrolyte. This [...] Read more.
This study presents a sustainable, battery-free UV (ultraviolet) dose sensor designed for intelligent food packaging applications. The device integrates laser-induced graphene (LIG) electrodes, a ZnO-CNT (carbon nanotube) UV-active composite, and a bio-derived ionochromic cell composed of blueberry anthocyanins and a NaCl electrolyte. This work advances the platform by introducing a quantitative and predictive dose–color mapping framework for cumulative UV detection under zero-bias operation. A controlled charge-injection protocol was employed to emulate UV-generated photocurrent, enabling systematic investigation of charge-transfer-driven ionochromic kinetics across five current levels (0.2–3 mA). HSB (hue–saturation–brightness)-based colorimetric analysis was performed to quantify the time-dependent chromatic evolution, and a numerical fitting model was developed to map charge accumulation to color shifts. Using this calibration, the color response at microampere-level photocurrents—corresponding to real zero-bias UV operation—can be predicted. The resulting model enables estimation of the cumulative time required for the ionochromic cell to transition from red to purple under realistic UV intensities. By combining self-powered sensing with predictive colorimetric modeling, this work significantly enhances the functionality of battery-free UV indicators, enabling quantitative dose measurement without external electronics for safer food-supply-chain monitoring. Full article
(This article belongs to the Special Issue Solid-State Sensors, Actuators and Microsystems—Transducers 2025)
Show Figures

Figure 1

29 pages, 5752 KB  
Article
Processing of LCO LIBs Leachates—Part I: Removal of Accompanying Metals and Monitoring Losses of Co and Li
by Zita Takáčová, Martin Kurian, Jakub Klimko, Dusan Orac and Andrea Miskufova
Processes 2026, 14(4), 654; https://doi.org/10.3390/pr14040654 - 13 Feb 2026
Viewed by 440
Abstract
This study investigates the hydrometallurgical purification of the acidic leachate from spent LiCoO2-based lithium batteries, focusing on the selective removal of Cu, Mn, and Ni while monitoring co-precipitation of Fe and Al and minimizing Co and Li losses. Thermodynamic modelling using [...] Read more.
This study investigates the hydrometallurgical purification of the acidic leachate from spent LiCoO2-based lithium batteries, focusing on the selective removal of Cu, Mn, and Ni while monitoring co-precipitation of Fe and Al and minimizing Co and Li losses. Thermodynamic modelling using HSC Chemistry 10 and Hydra/Medusa guided the design of precipitation conditions. The optimal Cu precipitation was achieved using Na2S (Na2S:Cu = 4:1, 20 °C, 5 min, 300 rpm), yielding > 99% removal. Mn was efficiently precipitated as MnO2 using KMnO4 (KMnO4:Mn = 1:1, 20 °C, pH ≈ 2, 10–15 min, ≈97% efficiency). Ni was recovered as [Ni(DMG)2] under DMG:Ni = 5:1, 80 °C, 15 min, pH ≈ 5, achieving ≈99% removal. Sequential 2 L experiments (precipitation order: Cu → Mn → Ni) validated the scalability of the process. Cu and Ni removal remained high (>95%), while Mn efficiency slightly decreased (≈91%) due to kinetic and redox inhomogeneity. No significant precipitation of Co and Li was observed, leaving them in solution and concentrating from 12.9 to 18.8 g·L−1 and 2.71 to 3.50 g·L−1, respectively, with total losses of <1%. The resulting CuS, MnO2, and [Ni(DMG)2] precipitates exhibited moderate purity (46–63%) but represented valuable secondary raw materials. Overall, sequential precipitation under optimized conditions demonstrates robust, selective removal of accompanying metals while concentrating Co and Li, providing an efficient and scalable route for LIBs leachate valorisation. Full article
(This article belongs to the Section Separation Processes)
Show Figures

Figure 1

30 pages, 24329 KB  
Article
Selective Extraction of Lithium from Li Batteries by Leaching the Black Mass in Oxalic Acid
by Kristina Talianova, Martina Laubertová, Zita Takáčová, Jakub Klimko, Jaroslav Briančin, Simon Nagy and Dušan Oráč
Batteries 2026, 12(2), 43; https://doi.org/10.3390/batteries12020043 - 25 Jan 2026
Cited by 1 | Viewed by 1581
Abstract
In this work, a method for leaching black mass from spent Li batteries using oxalic acid was developed and experimentally verified with the objective of selectively separating lithium and cobalt. Oxalic acid proved to be an efficient and selective leaching agent. Under 1 [...] Read more.
In this work, a method for leaching black mass from spent Li batteries using oxalic acid was developed and experimentally verified with the objective of selectively separating lithium and cobalt. Oxalic acid proved to be an efficient and selective leaching agent. Under 1 M C2H2O4, 120 min, L:S = 20, 80 °C and 300 rpm, a lithium yield of 90% was achieved, while cobalt dissolution remained low at 1.57%. Subsequently, cobalt spontaneously precipitated from the leachate within several hours, and the solid phase was fully separated after 24 h. The leachate contained minor amounts of accompanying metals, with dissolution yields of 0.5% Mn, 8% Fe and 1.4% Cu. These impurities were removed from the leachate by controlled pH adjustment using NaOH at ambient temperature and 450 rpm, with complete precipitation at pH 12. This procedure generated a purified lithium-rich leachate, which was converted into lithium oxalate by crystallisation at 105 °C. Subsequent calcination of the resulting solid at 450 °C for 30 min produced Li2CO3 with a purity of 91%. Based on the experimental findings, a conceptual technological process for selective lithium leaching using oxalic acid was proposed, demonstrating the potential of this method for sustainable lithium recovery. Full article
Show Figures

Graphical abstract

21 pages, 4803 KB  
Article
Recovery of High-Purity Lithium Hydroxide Monohydrate from Lithium-Rich Leachate by Anti-Solvent Crystallization: Process Optimization and Impurity Incorporation Mechanisms
by Faizan Muneer, Ida Strandkvist, Fredrik Engström and Lena Sundqvist-Öqvist
Batteries 2026, 12(1), 35; https://doi.org/10.3390/batteries12010035 - 21 Jan 2026
Viewed by 945
Abstract
The increasing demand for lithium-ion batteries (LIBs) has intensified the need for efficient lithium (Li) recovery from secondary sources. This study focuses on anti-solvent crystallization for the recovery of high-purity lithium hydroxide monohydrate (LiOH·H2O) from a Li-rich leachate, derived from the [...] Read more.
The increasing demand for lithium-ion batteries (LIBs) has intensified the need for efficient lithium (Li) recovery from secondary sources. This study focuses on anti-solvent crystallization for the recovery of high-purity lithium hydroxide monohydrate (LiOH·H2O) from a Li-rich leachate, derived from the flue dust of a pilot-scale pyrometallurgical process for LIB material recycling. To optimize product yield and purity, a series of experiments were performed, focusing on the influence of parameters such as solvent type, organic-to-aqueous (O/A) volumetric ratio, crystallization time, stirring rate, and anti-solvent addition rate. Acetone was identified as the most effective anti-solvent, producing rectangular cuboid crystals with approximately 90% Li recovery and around 95% purity, under optimized conditions (O/A = 4, 3 h, 150 rpm, and solvent flow rate of 5 mL/min). The flow rate influenced crystal morphology and impurity entrapment, with 5 mL/min favoring nucleation-dominated crystallization regime, producing ~20 μm of well-dispersed crystals with reduced impurity incorporation. SEM-EDS, surface washing, and gradual dissolution of obtained LiOH·H2O crystals revealed that the impurities sodium (Na), potassium (K), aluminum (Al), calcium (Ca) and chromium (Cr) were crystallized as conglomerates. It was found that Na, K, Al, and Ca primarily crystallized as highly soluble conglomerates, while Cr was crystallized as a lowly soluble conglomerate impurity. In contrast Zn was distributed throughout the crystal bulk, suggesting either the entrapment of soluble zincate species within the growing crystals or the formation of mixed Li-Zn phase. Therefore, to achieve battery-grade purity, further purification measures are necessary. Full article
(This article belongs to the Section Battery Processing, Manufacturing and Recycling)
Show Figures

Graphical abstract

Back to TopTop