Search Results (28)

The increasing aging population and the rise in sports injuries have led to greater demand for elbow function rehabilitation and daily assistance. To address the limitations of traditional rigid rehabilitation aids and existing flexible assistive systems, this paper designs a wearable elbow-assist robot that arranges pneumatic muscles based on the distribution of human elbow muscles. By integrating bionic design, experimental research, and mathematical modeling, the proposed approach determines the optimal scheme through comparative experiments on material structures and provides supporting data, while the mathematical model describes the force characteristics of the pneumatic muscles. Final experiments verify that the system can effectively assist elbow movement and significantly enhance flexion torque. Full article

Pneumatic Artificial Muscles (PAMs) are soft actuators that mimic the contractile behavior of biological muscles through fluid-driven deformation. Originating from McKibben’s 1950s braided design, PAMs have evolved into a diverse class of actuators, offering high power-to-weight ratios, compliance, and safe human interaction, with applications spanning rehabilitation, assistive robotics, aerospace, and adaptive structures. This review surveys recent developments in actuation mechanisms and applications of PAMs. Traditional designs, including braided, pleated, netted, and embedded types, remain widely used but face challenges such as hysteresis, limited contraction, and nonlinear control. To address these limitations, researchers have introduced non-traditional mechanisms such as vacuum-powered, inverse, foldable, origami-based, reconfigurable, and hybrid PAMs. These innovations improve the contraction range, efficiency, control precision, and integration into compact or untethered systems. This review also highlights applications beyond conventional biomechanics and automation, including embodied computation, deployable aerospace systems, and adaptive architecture. Collectively, these advances demonstrate PAMs’ expanding role as versatile soft actuators. Ongoing research is expected to refine material durability, control strategies, and multifunctionality, enabling the next generation of wearable devices, soft robots, and energy-efficient adaptive systems. Full article

Industrial workers often engage in repetitive lifting tasks. This type of continual loading on their arms throughout the workday can lead to muscle or tendon injuries. A non-intrusive system designed to assist a worker’s arms would help alleviate strain on their muscles, thereby preventing injury and minimizing productivity losses. The goal of this project is to develop a wearable soft robotic arm enhancement device that supports a worker’s muscles by sharing the load during lifting tasks, thereby increasing their lifting capacity, reducing fatigue, and improving their endurance to help prevent injury. The device should be easy to use and wear, functioning in relative harmony with the user’s own muscles. It should not restrict the user’s range of motion or flexibility. The human arm consists of numerous muscles that work together to enable its movement. However, as a proof of concept, this project focuses on developing a prototype to enhance the biceps brachii muscle, the primary muscle involved in pulling movements during lifting. Key components of the prototype include a soft robotic muscle or actuator analogous to the biceps, a control system for the pneumatic muscle actuator, and a method for securing the soft muscle to the user’s arm. The McKibben-inspired pneumatic muscle was chosen as the soft actuator for the prototype. A hybrid control algorithm, incorporating PID and model-based control methods, was developed. Electromyography (EMG) and pressure sensors were utilized as inputs for the control algorithms. This paper discusses the design strategies for the device and the preliminary results of the feasibility testing. Based on the results, a wearable EMG-controlled soft robotic arm augmentation could effectively enhance the endurance of industrial workers engaged in repetitive lifting tasks. Full article

A McKibben artificial muscle is a soft actuator driven by air pressure, characterized by its flexibility, lightweight design, and high power-to-weight ratio. We have developed a smart artificial muscle that is capable of sensing its motion. To enable this sensing function, an optical fiber was integrated into the sleeve consisting of multiple fibers and serving as a component of the McKibben artificial muscle. By measuring the macrobending loss of the optical fiber, the length of the smart artificial muscle is expected to be estimated. However, experimental results indicated that the sensor’s characteristics depend not only on the length but also on the load and the applied air pressure. This dependency arises because the stress applied to the optical fiber increases, causing microbending loss. In this study, we employed a machine learning model, primarily composed of Long Short-Term Memory (LSTM) neural networks, to estimate the length of the smart artificial muscle. The experimental results demonstrate that the length estimation obtained through machine learning exhibits a smaller error. This suggests that machine learning is a feasible approach to enhancing the length measurement accuracy of the smart artificial muscle. Full article

McKibben’s muscle (MKM) is the most adopted among the different types of pneumatic artificial muscles (PAMs) due to its mechanical performance and versatility. Several geometric parameters, including the diameter, thickness, and length of the inner elastic element, as well as functional conditions, such as shortening ratio and feeding pressure, influence the behaviour of this actuator. Over the years, analytical and numerical models have been defined to predict its deformation and developed forces. However, these models are often identified under simplifications and have limitations when integrating new parameters that were not initially considered. This work proposes a hybrid approach between finite element analyses (FEAs) and machine learning (ML) algorithms to overcome these issues. An MKM was numerically simulated as the chosen parameters changed, realizing the MKM dataset. The latter was used to train 27 artificial neural networks (ANNs) to identify the best algorithm for predicting the developed forces. The best ANN was tested on three numerical models and a prototype with a combination of parameters not included in the dataset, comparing predicted and numerical responses. The results demonstrate the effectiveness of ML techniques in predicting the behavior of MKMs while offering flexibility for integrating additional parameters. Therefore, this paper highlights the potential of ML approaches in the mechanical design of MKM according to the field of use and application. Full article

This paper will develop the restoring model of a commercial pneumatic artificial muscle (PAM) based on a McKibben structure, which comprises an elastic element connected with a viscoelastic element in parallel. The elastic element is generated by compressed air inside the rubber bellow; meanwhile, the viscoelasticity is affected by the rubber material. In particular, the viscoelastic property of the rubber material is proposed based on the Maxwell model. Instead of derivative of integer orders, an equation of motion of the fractional model is introduced to better capture the amplitude- and frequency-dependent property of the viscoelasticity of the PAM. The equation expressing the hysteresis loop due to the viscoelasticity of the PAM material will then be analyzed and built. A water cycle algorithm is employed to determine the optimal set of the proposed model. To evaluate the effectiveness of the proposed model, a comparison between the simulation calculated from the proposed model and experimental data is considered under harmonic force excitation. This study’s results give potential insight into the field of system dynamic analysis with the elastic element being PAM. Full article

Upper-limb exoskeletons for industrial applications can enhance the comfort and productivity of workers by reducing muscle activity and intra-articular forces during overhead work. Current devices typically employ a spring-based mechanism to balance the gravitational torque acting on the shoulder. As an alternative, this paper presents the design of a passive upper-limb exoskeleton based on McKibben artificial muscles. The interaction forces between the exoskeleton and the user, as well as the mechanical resistance of the exoskeleton structure, were investigated to finalize the design of the device prior to its prototyping. Details are provided about the solutions adopted to assemble, wear, and regulate the exoskeleton’s structure. The first version of the device weighing about 5.5 kg was manufactured and tested by two users in a motion analysis laboratory. The results of this study highlight that the exoskeleton can effectively reduce the activation level of shoulder muscles without affecting the lumbar strain. Full article

This paper reports on the design, implementation, and characterization of a current-mode analog-front-end circuit for capacitance-to-voltage conversion that can be used in connection with a large variety of sensors and actuators in industrial and rehabilitation medicine applications. The circuit is composed by: (i) an oscillator generating a square wave signal whose frequency and pulse width is a function of the value of input capacitance; (ii) a passive low-pass filter that extracts the DC average component of the square wave signal; (iii) a DC-DC amplifier with variable gain ranging from 1 to 1000. The circuit has been designed in the current-mode approach by employing the second-generation current conveyor circuit, and has been implemented by using commercial discrete components as the basic blocks. The circuit allows for gain and sensitivity tunability, offset compensation and regulation, and the capability to manage various ranges of variations of the input capacitance. For a circuit gain of 1000, the measured circuit sensitivity is equal to 167.34 mV/pF with a resolution in terms of capacitance of 5 fF. The implemented circuit has been employed to measure the variations of the capacitance of a McKibben pneumatic muscle associated with the variations of its length that linearly depend on the circuit output voltage. Under step-to-step conditions of movement of the pneumatic muscle, the overall system sensitivity is equal to 70 mV/mm with a standard deviation error of the muscle length variation of 0.008 mm. Full article

As the number of patients with amputations increases, research on assistive devices such as prosthetic limbs is actively being conducted. However, the development of assistive devices for patients with partial amputations is insufficient. In this study, we developed a finger prosthesis for patients with partial amputations. The design and mathematical modeling of the prosthesis are briefly presented. A pneumatic actuator, based on the McKibben muscle design, was employed to drive the finger prosthesis. We characterized the relationship between the actuator’s force and axial length changes with varying pressure. An empirical model derived from conventional mathematical modeling of force and axis length changes was proposed and compared with experimental data, and the error was measured to be between about 3% and 13%. In order to control the actuator using an electromyography (EMG) signal, an electrode was attached to the user’s finger flexors. The EMG signal was measured in relation to the actual gripping force and was provided with visual feedback, and the magnitude of the signal was evaluated using root mean square (RMS). Depending on the evaluated EMG signal magnitude, the pressure of the actuator was continuously adjusted. The pneumatic pressure was adjusted between 100 kPa and 250 kPa, and the gripping force of the finger prosthesis ranged from about 0.7 N to 6.5 N. The stiffness of the prosthesis can be varied using the SMA spring. The SMA spring is switched to a fully austenite state at 50 °C through PID control, and when the finger prosthesis is bent to a 90° angle, it can provide approximately 1.2 N of assistance force. Finally, the functional evaluation of the finger prosthesis was performed through a pinch grip test of eight movements. Full article

Thin fiber-shaped pneumatic artificial muscle (PAM) can generate contractile motions upon stimulation, and it is well known for its good compliance, high weight-to-power ratio, resemblance to animal muscle movements, and, most importantly, the capability to be integrated into fabrics and other textile forms for wearable devices. This fiber-shaped device, based on McKibben technology, consists of an elastomeric bladder that is wrapped around by a braided sleeve, which transfers radial expansion into longitudinal contraction due to the change in the sleeve’s braiding angle while being inflated. This paper investigates the effect of material properties on fiber-shaped PAM’s behavior, including the braiding yarn and bladder’s dimensional and mechanical properties. A range of samples with combinations of yarn and bladder parameters were developed and characterized. A robust fabrication process verified through several calibration and control experiments of PAM was applied, which ensured a more accurate characterization of the actuators. The results demonstrate that material properties, such as yarn stiffness, yarn diameter, bladder diameter, and bladder hardness, have significant effects on PAMs’ deformation strains and forces generated. The findings can serve as fundamental guidelines for the future design and development of fiber-shaped pneumatic actuators. Full article

The McKibben muscle types are pneumatic actuators known to be intrinsically safe for their high power-to-weight ratio. For these reasons, they are suitable for robotic, biomechanical, and medical applications. In these application fields and, above all, in collaborative robotics, where safety must be ensured for human–robot interactions, the values of pressure, force, and length are necessary and must be continuously monitored and controlled. Force and pressure transducers are commercially available to be integrated into a McKibben muscle type. On the contrary, no commercial-length transducers can be adopted. This work presents a novel McKibben muscle prototype with an embedded capacitive-length transducer. The latter is a cylindrical capacitor made of a telescopic system composed of two tubes: one of its ends is connected to the muscle. A change in the length of the muscle causes a proportional change in the transducer capacitance. The paper reports in detail on the working principle of McKibben’s muscle, its fabrication, characterization, and validation of four prototype capacitive transducers. The results achieved from the experimental activities demonstrate that it is possible to control the variations of the muscle length relative to its elongation and compression for values less than 1 mm. This is the consequence of the ability to measure the transducer capacitance with a typical statistical relative indetermination better than 0.25%, which is a figure of merit for the reliability and mechanical and electrical stability of the proposed McKibben muscle prototype. Moreover, it has been demonstrated that the transducer capacitance as a function of the muscle length is linear, with maximum deviations from linearity equal to 2.44% and 5.22% during the muscle elongation and compression, respectively. Full article

A McKibben artificial muscle is a typical soft actuator, and it features flexibility, lightweight, and low cost. It consists of a rubber tube and a sleeve which is woven with spiral fibers, and contracts axially by applying pneumatic pressure to the rubber tube. We have developed the combination structure of the McKibben artificial muscle and the optical fiber which works as a contractile displacement sensor. The optical fiber can be braided into the sleeve which is the necessary component of the artificial muscle, which means that the optical fiber works as not only the sensor element but also the actuator element. In the previous sensor system, the light-receiving part (photo IC diode) and the light-emitting part (LED) were located at the base and tip sides of the artificial muscle, respectively. This configuration has a limitation in applications and the possibility of electrical line troubles. In this report, the LED and the photo IC diode are arranged at the base end of the artificial muscle by improving the fabrication process. Through the process, the optical fiber from the base can be returned to the base again via the tip, and the LED and photo IC diode can be located at the base side of the artificial muscle. Experimentally, the relation between the sensor output and contractile displacement of the artificial muscle was confirmed. Full article

Dynamic characteristics and control of thin McKibben muscle (TMM) have not yet been fully investigated, especially on the translational antagonistic pair system. Therefore, the objective of this study is to propose a Switching Model Predictive Control (SMPC) based on a Piecewise Affine (PWA) system model to control a translational antagonistic-pair TMM servo actuator. A novel configuration enables the servo actuator to achieve a position control of 40 mm within a small footprint. The result shows that the feedback system gives minimal steady-state errors when tracking staircase and setpoint references ranging from 0 to 3.5 cm. The controller also produces better transient and steady-state responses than our previously developed Gain-scheduled Proportional–Integral–Derivative (GSPID) controller. The evidence from this study suggests that a predictive control for a TMM servo actuator is feasible. Full article

A thin McKibben artificial muscle is a pneumatic actuator with an outer diameter of only 1.8 mm. We fabricated a string-shaped actuator called an “active string actuator,” which achieves a high contractile displacement by accumulating thin McKibben artificial muscles. To control the displacement, the length of the active string actuator should be estimated. However, this is difficult because bulky and rigid sensors are unsuitable for the sensor element of the active string actuator. Therefore, in this study, we propose a new sensing method for estimating the length of an active string actuator. The proposed sensing system is simple and comprises only three components: a step-index multimode optical fiber, a light emitter, and a light receiver. A step-index multimode optical fiber was combined with the active string actuator, and the length was estimated from the change in the amount of light propagating in the optical fiber when the active string actuator was driven. Fundamental experiments were conducted in this study, and the results demonstrated that the optical fiber sensor value changed with the actuator length. This suggests that it is possible to estimate the displacement of an active string actuator using an optical fiber sensor. Full article

In this paper, we investigate the design of pennate topology fluidic artificial muscle bundles under spatial constraints. Soft fluidic actuators are of great interest to roboticists and engineers, due to their potential for inherent compliance and safe human–robot interaction. McKibben fluidic artificial muscles are an especially attractive type of soft fluidic actuator, due to their high force-to-weight ratio, inherent flexibility, inexpensive construction, and muscle-like force-contraction behavior. The examination of natural muscles has shown that those with pennate fiber topology can achieve higher output force per geometric cross-sectional area. Yet, this is not universally true for fluidic artificial muscle bundles, because the contraction and rotation behavior of individual actuator units (fibers) are both key factors contributing to situations where bipennate muscle topologies are advantageous, as compared to parallel muscle topologies. This paper analytically explores the implications of pennation angle on pennate fluidic artificial muscle bundle performance with spatial bounds. A method for muscle bundle parameterization as a function of desired bundle spatial envelope dimensions has been developed. An analysis of actuation performance metrics for bipennate and parallel topologies shows that bipennate artificial muscle bundles can be designed to amplify the muscle contraction, output force, stiffness, or work output capacity, as compared to a parallel bundle with the same envelope dimensions. In addition to quantifying the performance trade space associated with different pennate topologies, analyzing bundles with different fiber boundary conditions reveals how bipennate fluidic artificial muscle bundles can be designed for extensile motion and negative stiffness behaviors. This study, therefore, enables tailoring the muscle bundle parameters for custom compliant actuation applications. Full article