Search Results (114)

A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C₁₃H₁₀O₃) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article

The goal of this paper is to evaluate the life of HVDC extruded cables subjected to the extension of qualification test (EQT) load cycles, introduced by Cigrè Technical Brochure 852, as well as to compare the results thus obtained with those formerly obtained by the authors in the case of the prequalification test (PQT) load cycles. This goal has been achieved in the present investigation by properly modifying a previously developed procedure for the life and reliability estimation of HVDC cables—implemented in Matlab^TM environment—to make it applicable to EQT load cycles in addition to PQT and type test load cycles, which are already considered in the former version of the procedure. Considering a 500 kV DC-XLPE cable as the case study, the time-varying temperature profile and electric field profile within the cable insulation are calculated. Then, the fractions of life lost and the life of the cable at five locations within the insulation thickness are evaluated by means of a proper electrothermal life model. A comparison between the electric field distributions, fractions of life lost, and cable life under EQT and PQT is carried out. In this way, important features of the EQT compared to the PQT load cycles are singled out, and eventually, a new modified extension of qualification test (MEQT) is proposed as a feasible and meaningful compromise between the pros and cons of the EQT and PQT. Full article

In an effort to restrict further increases in climate change, governments and companies are exploring ways to reduce greenhouse gas (GHG) emissions. In this context, the oil industry, which contributes to indirect GHG emissions, is seeking ways to develop solutions to this issue. One such approach focuses on the connection of offshore oil production platforms to the onshore power grid via high-voltage direct current (HVDC), enabling a total or partial reduction in the number of local generators, which are generally powered by gas turbines. Therefore, this work aims to determine the technical feasibility, based on transient and dynamic stability analyses, of electrifying a system composed of six floating production storage and offloading (FPSO) units connected to a hub, which is powered by the onshore grid through submarine cables using HVDC technology. The analysis includes significant contingencies that could lead the system to undesirable operating conditions, allowing for the identification of appropriate remedial control actions. The analysis, based on real data and parameters, was carried out using PSCAD software. The results show that the modeled system is technically viable and could be adopted by oil companies. In addition to aligning with global warming mitigation goals, the proposal includes a complex system modeling approach, with the aim of enabling further study. Full article

A cable accessory is a critical component in constructing high-voltage direct current (HVDC) power grids, and it is typically composed of multiple materials. Due to the discontinuity of the insulation medium, it is prone to failure. This study focuses on a two-layered composite insulation medium simplified from HVDC cable accessories, and its surface potential decay (SPD) characteristics are related to the space charge transport characteristics. Previous studies on surface charge migration have been limited and primarily focused on single-layered insulation materials. However, the actual insulation structure is mostly composite. Therefore, it is of great practical significance to explore the surface charge migration characteristics of two-layered structures. This study presents a bipolar charge transport model after pre-depositing surface charges to investigate the surface charge migration characteristics of an ethylene–propylene–diene monomer (EPDM)/polyethylene (PE) two-layered polymer film. The effects of charge injection and trap related to nano-doping, local defects, and thermal aging on the surface potential decay (SPD) and space charge distribution in EPDM/PE were analyzed. The results show that the increase in the electron injection barrier slows surface charge dissipation and inhibits charge accumulation at the interface. An increase in the trapping coefficient leads to a higher surface potential in the stable state and a greater space charge density. During the early depolarization stage, the SPD rate is weakly dependent on the trap depth, with charge migration primarily governed by the external electric field. Full article

Currently, zero-emission targets require future global energy concepts to be based on renewable energy sources; therefore, huge investments are being made in bulky offshore wind parks worldwide. In this context, there is ongoing and enormous development and a need for HVDC submarine cables (both static and dynamic) to connect offshore wind farms. One of the basic problems when analyzing the operating conditions of HVDC cables is assessing the effects of the load current, which generates thermal and electric fields on the insulation systems in these cables. This article considers the problem of the influence of the thermal effect and space charges—the field effect—on the electrical conductivity of polymeric insulating materials and, thus, on the distribution of the electric field intensity in the cable insulation. An analytical methodology for joint analysis of the thermal-effect- and space-charge-related influence is presented. The critical value of the electric field intensity at which the electrical conductivity is significantly modified under coupled thermal–electric exposure is determined. Special focus is placed on the analysis of the coefficient representing the dependence of the electrical conductivity on the temperature in a much broader range than typically assumed. Hence, the intention of this paper is to highlight the limit values of the electric field strength under the simultaneous action of the space charge and temperature gradient. Recognizing the changes in the electric field intensity value in the insulation is of fundamental importance from the point of view of HVDC cable technology and construction. Full article

Space charge injection in polypropylene (PP) significantly weakens the stability of HVDC cables. Impact polypropylene copolymer (IPC) is often used as insulation material for AC cables, but in the DC field, IPC has the problem of space charge accumulation. This is because there is a multi-phase structure inside the IPC to which ethylene monomer was added in the production process, and the difference in physicochemical properties of each phase is an important reason for the accumulation of space charge inside the material. In this work, the vinyl phases and propenyl phases of two types of IPC were separated. The film samples were prepared and tested at 30 °C and 50 °C for DC electrical conductivity, and at 30 °C, 50 °C, and 80 °C for space charge. The experimental results show that the DC conductivity of vinyl phases is significantly higher than that of propenyl phases in both types of IPC. The degrees of mismatch between the DC conductivity of vinyl phase and that of propenyl phase are different in the two types of IPC, and the mismatch degree of DC conductivity is from several times to hundreds of times. The conductivity of the two vinyl samples is ohmic. The conductivity of the two propenyl phases shows nonlinearity under different electric field intensity, and the mismatch degree of the two phases increases with temperature. Compared to untreated IPC, at all test temperatures, the maximum space charge density of the propenyl samples is much lower, which can be reduced by about 1/3 at 50 °C and by about 50% at 80 °C. The density of heteropolar charge produced by impurity ionization in the samples and the depth of electrode injection both decreased. At each temperature, the distortion rate of the electric field in propenyl samples is lower than that in IPC, the distortion rate can be reduced by more than 15%, and the distortion rate can be reduced by nearly half at 80 °C. The charge dissipation characteristic of propenyl samples during depolarization is also optimized compared with IPC samples, the time required for charge dissipation to reach stability is shortened, and the residual charge density in the sample is reduced at the end of depolarization. In addition, the relevance between the variation of DC conductivity of phases and space charge characteristics was discussed according to SCLC (space charge limited current) theory. This work provides a feasible reference for the manufacture of high-reliability polypropylene-based cable material with excellent insulation performance. Full article

HVDC cable systems are becoming an upscaled technical option, compared to AC, because of various factors, including easier interconnections, lower losses, and longer transmission distances. In addition, renewables providing direct DC energy, electrified transportation, and aerospace where DC can be favored because of higher carried specific power all point in the direction of broad future usage of HV and MV DC links. However, contrary to AC, there is little return from on-field installation as regards long-term cable reliability and aging processes. This gap must be covered by intensive research, and contributing to this research is the purpose of this paper. The focus is on key points for HVDC (and MVDC) cable reliability and sustainability, from design modeling able to account for voltage transients and extrinsic aging (such as that caused by partial discharges) to the impact of aging on insulation conductivity (which rules the electric field distribution, thus aging rate). Also, recyclable and nanostructured materials, as well as health conditions, are considered. It is shown how cable design can account for accelerated aging due to voltage transients, as well as for aging-time dependence of conductivity, and how design can be free of extrinsic aging caused by PDs. Algorithms for health condition evaluations, which have additional value in a relatively new technology such as HVDC polymeric cables, are applied to insulation system aging under partial discharges, showing how they can provide an indication of insulation degradation globally or locally (weak spots) and of possible maintenance times. All of this can effectively contribute to reducing the risk of major cable breakdown and damage under operation, which would significantly affect the return on investment (ROI). Full article

High-performance cross-linked polyethylene (XLPE) is currently employed in ultra-high-voltage direct current (UHVDC) cables, with the electrical tree being an important cause of DC cable breakdown. The comparison of XLPE samples under different manufacturing processes can provide a reference for the progress of cable production processes. This paper compares laboratory-prepared XLPE samples (DC-XLPE) with XLPE samples extracted from actual cables (Cable-XLPE) through electrical tree experiments, X-ray diffraction (XRD), and gel permeation chromatography (GPC). The experimental findings indicate that the breakdown time of DC-XLPE increased by nearly 50% compared to Cable-XLPE, with slower electrical tree growth and lower average discharge magnitude observed. Overall, DC-XLPE exhibited superior resistance to DC electrical tree and partial discharge. XRD and GPC analyses revealed minimal differences in crystallinity and grain size between the two types, with the primary distinction being DC-XLPE’s notably higher molecular weight and more concentrated molecular weight distribution. The differences in physicochemical properties may be attributed to more precise and uniform temperature control during the crosslinking process in laboratory settings, as well as a higher removal rate of crosslinking byproducts, ultimately leading to enhanced resistance to electrical tree and partial discharge in DC-XLPE. Full article

Cross-linked polyethylene (XLPE) is applied in most advanced high-voltage direct-current (HVDC) power cable insulations, which are produced via dicumyl peroxide (DCP) technology. The electrical conductivity of insulation material can be increased by cross-linking byproducts from the DCP process. Hence, currently much attention is being paid to a new process to produce cross-linking byproduct-free XLPE. The cross-linking in situ between ethylene–glycidyl methacrylate copolymer and 1,5-disubtituted pentane via reactive compounding is a substitute for DCP. The reaction potential energy information of the eighteen reaction channels was obtained at the B3LYP/6-311+G(d,p) level. Results demonstrated that epoxy groups and 1,5-disubtituted reactive groups can react in situ to realize the XLPE-based network structure via covalent linking, and epoxy ring openings yielded ester. 1,5-disubtituted pentane played a cross-linker role. The reactivity of the carboxyl group was stronger than that of the sulfydryl or hydroxyl group. The reaction channel RTS1 was more kinetically favorable due to the lower reaction Gibbs energy barrier height of 1.95 eV. The cross-linking network construction of the new XLPE insulation without byproducts opens up the possibility of DCP substitution, which is beneficial to furthering the design of thermoplastic insulation materials for power cables in the future. Full article

The use of multi-terminal high voltage direct current (HVDC) power transmission systems is being adopted in many new links between different generation and consumption areas due to their high efficiency. In these systems, cable energization must be performed at the rated voltage. Healthy energizations at the rated voltage result in large inrush currents, especially in long cables, primarily due to ground capacitance. State-of-the-art protection functions struggle to distinguish between transients caused by switching and those associated with ground faults, leading to potential unwanted tripping of the protection systems. To prevent this, tripping is usually blocked during the energization transient, which delays fault detection and clearing. This paper presents a novel method for prompt discrimination between healthy and faulty energizations. The proposed method outperforms conventional protection functions as this discrimination allows for earlier and more reliable tripping, thus avoiding extensive damage to the cable and the converter due to trip blocking. The method is based on the transient analysis of the current in the cable shields, therefore, another technical advantage is that high voltage-insulated measuring devices are not required. Two distinct tripping criteria are proposed: one attending to the change in current polarity, and the other to the change in current derivative sign. Extensive computer simulations and laboratory tests confirmed the correct operation in both cases. Full article

Polypropylene (PP) is regarded as a recyclable material for high-voltage direct current (HVDC) cable insulation due to its high melting point and electrical resistivity. This work focuses on the effect of the β-nucleating agent content on the electrical tree growth characteristics in isotactic PP (iPP) insulation. The results demonstrate that adding β-nucleating agents promotes the growth of β-crystals while limiting the α-crystal content. The crystallinity improves with the reduction in the average size of spherulites due to the addition of a β-nucleating agent with 0.1 wt% content. Electrical tree experiments show that the electrical tree growth rate declines as the nucleating agent content rises from 0 to 0.1 wt%. Meanwhile, the expansion coefficient increases with higher nucleating agent content. Continuous increases in the nucleate agent content result in the upward growth rate of electrical trees. When the nucleating agent content is below 0.1 wt%, the α–β-crystal interface introduced by the agent suppresses carrier migration and limits impact ionization, leading to the slower growth rate of the electrical tree. Further addition of the nucleate agent induces a β–β-crystal interface with weak coupling in carriers. It is concluded that β-nucleating agent-modified PP with 0.1 wt% content has potential application in HVDC cable insulation. Full article

The insulation of high-voltage direct-current (HVDC) cables experiences a short period of voltage polarity reversal when the power flow is adjusted, leading to sever field distortion in this situation. Consequently, improving the insulation performance of the composite insulation structure in these cables has become an urgent challenge. In this paper, SiC-SR (silicone rubber) and TiO₂-SR nanocomposites were chosen for fabricating HVDC cable accessories. These nanocomposites were prepared using the solution blending method, and an electro-acoustic pulse (PEA) space charge test platform was established to explore the electron transfer mechanism. The space charge characteristics and field strength distribution of a double-layer dielectric composed of cross-linked polyethylene (XLPE) and nano-composite SR at different concentrations were studied during voltage polarity reversal. Additionally, a self-built breakdown platform for flake samples was established to explore the effect of the nanoparticle doping concentration on the breakdown field strength of double-layer composite media under polarity reversal. Therefore, a correlation was established between the micro electron transfer process and the macro electrical properties of polymers (XLPE/SR). The results show that optimal concentrations of nano-SiC and TiO₂ particles introduce deep traps in the SR matrix, significantly inhibiting charge accumulation and electric field distortion at the interface, thereby effectively improving the dielectric strength of the double-layer polymers (XLPE/SR). Full article

This paper aims at estimating the life of extruded HVDC cable insulation subjected to fast and slow voltage polarity reversals (VPRs). An ad hoc MATLAB code is used for the transient electric field simulation in the cable insulation thickness by solving numerically Gauss, ohm, and current continuity equations beside a macroscopic conductivity equation. A transient temperature is also considered during slow VPR transients. The results show a significant localized reduction in the life of the inner insulation, making the life distribution non-monotonous inside the insulation thickness. The results show that fast VPRs are the most stressing transients in this study. The longer the duration of the zero-voltage period in slow VPR, the less stressed the insulation, hence, the longer the local life in the inner insulation of the cable. The latter is justified by the charge relaxation during slow VPRs. Full article

Offshore wind power has attracted significant attention due to its high potential, capability for large-scale farms, and high capacity factor. However, it faces high investment costs and issues with subsea power transmission. Conventional high-voltage AC (HVAC) methods are limited by charging current, while high-voltage DC (HVDC) methods suffer from the high cost of power conversion stations. The low-frequency AC (LFAC) method mitigates the charging current through low-frequency operation and can reduce power conversion station costs. This paper aims to identify the economically optimal frequency by comparing the investment costs of LFAC systems at various frequencies. The components of LFAC, including transformers, offshore platforms, and cables, exhibit frequency-dependent characteristics. Lower frequencies result in an increased size and volume of transformers, leading to higher investment costs for offshore platforms. In contrast, cable charging currents and losses are proportional to frequency, causing the total cost to reach a minimum at a specific frequency. To determine the optimal frequency, simulations of investment costs for varying capacities and distances were conducted. Full article

Mass-impregnated (MI) cables have been used for many years as cables in high-voltage direct current (HVDC) systems. In line commutated converter (LCC) HVDC systems, polarity reversal for power flow control can induce significant electrical stress on MI cables. Furthermore, the mass oil and kraft paper comprising the impregnated insulation have significantly different coefficients of thermal expansion. Load fluctuations in the cable lead to expansion and contraction of the mass, creating pressure within the insulation and causing redistribution of the impregnant. During this process, shrinkage cavities can form within the butt gaps. Since the dielectric strength of the cavities is lower than that of the surrounding impregnation, cavitation phenomena in impregnated paper insulation are considered a factor in degrading insulation performance. Consequently, this study analyzes the electrical conductivity of thermally aged materials and investigates the transient electric field characteristics within the cable. Additionally, it closely analyzes the formation and dissolution of cavities in MI cables during polarity reversal based on a numerical model of pressure behavior in porous media. The conductivity of the impregnated paper indicates that it has excellent resistance to thermal degradation. Simulation results for various load conditions highlight that the interval of load-off time and the magnitude of internal pressure significantly influence the cavitation phenomenon. Lastly, the study proposes stable system operation methods to prevent cavitation in MI cables. Full article