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Search Results (604)

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Keywords = Digital Twin Monitoring System

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18 pages, 8606 KB  
Article
Self-Referencing Digital Twin for Thermal and Task Management in Package Stacked ESP32-S3 Microcontrollers with Mixture-of-Experts and Neural Networks
by Yi Liu, Parth Sandeepbhai Shah, Tian Xia and Dryver Huston
Computers 2026, 15(1), 4; https://doi.org/10.3390/computers15010004 (registering DOI) - 21 Dec 2025
Abstract
Thermal limitations restrict the performance of low-cost, vertically stacked embedded systems. This paper presents a self-referencing digital twin framework for thermal and task management in a multi-device ESP32-S3 stack. The system combines a Mixture-of-Experts (MoE) model for task allocation with a neural network [...] Read more.
Thermal limitations restrict the performance of low-cost, vertically stacked embedded systems. This paper presents a self-referencing digital twin framework for thermal and task management in a multi-device ESP32-S3 stack. The system combines a Mixture-of-Experts (MoE) model for task allocation with a neural network for short-term temperature prediction. Acting as a lightweight digital replica of the physical stack, the digital twin continuously monitors device states, forecasts thermal behavior 30 s into the future, and adapts workload distribution accordingly. The MoE model evaluates each device individually and asynchronously, estimating the portion of workload it should receive based on current state features including SoC temperature, CPU frequency, stack position, and recent task history. A separate neural network predicts future temperatures using real-time data from local and neighboring devices, enabling proactive thermal-aware scheduling. Training data for both models is collected through controlled experiments involving fixed-frequency operation and structured frequency switching with idle phases. All predictions and control actions are driven by in-built sensor feedback from the ESP32-S3 microcontrollers. The resulting digital twin supports distributed task scheduling based on temperature and works well in simple, low-cost edge systems with heat constraints. In one-hour experiments on a 6 ESP32-S3 stack, the proposed scheduling method completes up to 572 computation rounds at a 50C temperature limit, compared with 493 and 542 rounds under logistic regression based control and 534 rounds at fixed 240 MHz operation, while keeping peak temperature at 51C. Full article
28 pages, 852 KB  
Review
Digital Twin and Integrated Sensing and Communication Applications in Internet of Things: Enabling Communication Technologies, Taxonomy, Implications, and Open Issues
by Abdel Nasser Soumana Hamadou, Shengzhi Du, Thomas O. Olwal and Barend J. Van Wyk
Appl. Sci. 2026, 16(1), 73; https://doi.org/10.3390/app16010073 (registering DOI) - 21 Dec 2025
Abstract
Future internet of things (IoT) services necessitate the integration of sensing and communication functions within the same system, utilizing digital twin (DT) technology. Integrated sensing and communication (ISAC) can address the need for widespread communication and high-precision sensing by leveraging the benefits of [...] Read more.
Future internet of things (IoT) services necessitate the integration of sensing and communication functions within the same system, utilizing digital twin (DT) technology. Integrated sensing and communication (ISAC) can address the need for widespread communication and high-precision sensing by leveraging the benefits of spectrum and hardware resource sharing. The DT represents a promising technology for achieving low latency and high energy efficiency, leveraging real-time monitoring, optimization, and predictive maintenance capabilities. Recent advancements in DT and ISAC for IoT systems research necessitate the establishment of effective communication technology methods between the physical entity and its digital representation. Most prior research reviews have not sufficiently explored the critical enabling technologies for DT and ISAC applications in IoT systems that facilitate communication between a physical entity and its digital counterparts. Previous research has primarily focused on the application of DT technology in IoT systems; however, little emphasis has been placed on the integration of ISAC technology with DT in IoT systems, as well as the important integrated sensing and communication technologies between physical entities and their digital counterparts. This paper presents a systematic literature review that focuses on the analysis of key communication technologies that facilitate connections in DT and ISAC for IoT systems. The implications of communication methods derived from the study are presented, focusing on technologies such as unmanned aerial vehicles (UAVs), reconfigurable intelligent surfaces (RISs), millimeter wave (mmWave), and massive MIMO (mMIMO) technologies. The emphasis on these technologies is due to their significance as essential enablers of integrated sensing and communication between physical entities and their digital counterparts. Furthermore, these technologies are critical for integrating DT and ISAC into the IoT systems to efficiently meet the needs of IoT services. Future discussions are finally addressing open research and the challenges that demand attention. Full article
37 pages, 2370 KB  
Review
Fire Resistance of Steel-Reinforced Concrete Columns: A Review of Ordinary Concrete to Ultra-High Performance Concrete
by Chang Liu, Xiaochen Wu and Jinsheng Du
Buildings 2026, 16(1), 24; https://doi.org/10.3390/buildings16010024 (registering DOI) - 20 Dec 2025
Abstract
This review surveys the recent literature on the fire resistance of reinforced concrete (RC) columns based on a bibliometric analysis of publications to reveal research trends and focus areas. The collected studies are synthesized from the perspectives of materials, structural behaviors, parameter influences, [...] Read more.
This review surveys the recent literature on the fire resistance of reinforced concrete (RC) columns based on a bibliometric analysis of publications to reveal research trends and focus areas. The collected studies are synthesized from the perspectives of materials, structural behaviors, parameter influences, and predictive modeling. From the material aspect, the review summarizes the degradation mechanisms of conventional concrete at elevated temperatures and highlights the improved performance of ultra-high-performance concrete (UHPC) and reactive powder concrete (RPC), where dense microstructures and fiber bridging effectively suppress spalling and help maintain residual capacity. In terms of structural behavior, experimental and numerical studies on RC columns under fire are reviewed to clarify the deformation, failure modes, and effects of axial load ratio, slenderness, cover thickness, reinforcement ratio, boundary restraint, and load eccentricity on fire endurance. Parametric analyses addressing the influence of these factors, as well as the heating–cooling history, on overall stability and post-fire performance is discussed. Recent advances in thermomechanical finite element analysis and the integration of data-driven approaches such as machine learning have been summarized for evaluating and predicting fire performance. Future directions are outlined, emphasizing the need for standardized parameters for fiber-reinforced systems, a combination of multi-scale numerical and machine-learning models, and further exploration of multi-hazard coupling, durability, and digital-twin-based monitoring to support next-generation performance-based fire design. Full article
23 pages, 1901 KB  
Review
Unmanned Aerial Vehicles (UAVs) in the Energy and Heating Sectors: Current Practices and Future Directions
by Mateusz Jakubiak, Katarzyna Sroka, Kamil Maciuk, Amgad Abazeed, Anastasiia Kovalova and Luis Santos
Energies 2026, 19(1), 5; https://doi.org/10.3390/en19010005 - 19 Dec 2025
Abstract
Dynamic social and legal transformations drive technological innovation and the transition of energy and heating sectors toward renewable sources and higher efficiency. Ensuring the reliable operation of these systems requires regular inspections, fault detection, and infrastructure maintenance. Unmanned Aerial Vehicles (UAVs) are increasingly [...] Read more.
Dynamic social and legal transformations drive technological innovation and the transition of energy and heating sectors toward renewable sources and higher efficiency. Ensuring the reliable operation of these systems requires regular inspections, fault detection, and infrastructure maintenance. Unmanned Aerial Vehicles (UAVs) are increasingly being used for monitoring and diagnostics of photovoltaic and wind farms, power transmission lines, and urban heating networks. Based on literature from 2015 to 2025 (Scopus database), this review compares UAV platforms, sensors, and inspection methods, including thermal, RGB/multispectral, LiDAR, and acoustic, highlighting current challenges. The analysis of legal regulations and resulting operational limitations for UAVs, based on the frameworks of the EU, the US, and China, is also presented. UAVs offer high-resolution data, rapid coverage, and cost reduction compared to conventional approaches. However, they face limitations related to flight endurance, weather sensitivity, regulatory restrictions, and data processing. Key trends include multi-sensor integration, coordinated multi-UAV missions, on-board edge-AI analytics, digital twin integration, and predictive maintenance. The study highlights the need to develop standardised data models, interoperable sensor systems, and legal frameworks that enable autonomous operations to advance UAV implementation in energy and heating infrastructure management. Full article
(This article belongs to the Special Issue Sustainable Energy Systems: Progress, Challenges and Prospects)
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21 pages, 1794 KB  
Article
A Model-Based Systems Engineering Framework for Reassessing Structural Capacity Integrating Health Monitoring Data
by Sharmistha Chowdhury, Stephan Husung and Matthias Kraus
Systems 2026, 14(1), 2; https://doi.org/10.3390/systems14010002 - 19 Dec 2025
Viewed by 11
Abstract
The reassessment of structural capacity is critical to maintain the safety, serviceability, and sustainability of ageing civil engineering infrastructure. Structural Health Monitoring (SHM) allows in situ measurements to be incorporated into structural models, updating the performance and reliability estimation based on available information. [...] Read more.
The reassessment of structural capacity is critical to maintain the safety, serviceability, and sustainability of ageing civil engineering infrastructure. Structural Health Monitoring (SHM) allows in situ measurements to be incorporated into structural models, updating the performance and reliability estimation based on available information. Digital Twins can be used to capture the behaviour of the system in the real world as live data and make use of rich sensorial data flow from the structural system. However, the growing complexity of multi-domain models, as well as decision-making and stakeholder interactions, makes it necessary to implement a structured modelling framework. This paper proposes a Model-Based Systems Engineering (MBSE) framework that incorporates an MBSE layer to coordinate model dependencies, correlate important parameters, and enforce traceability between measurement data, probabilistic assessment, and decision-making. Illustrated with a prototype application to an idealised case study of a bridge, this paper describes how using MBSE as a scalable, adaptive, and comprehensive framework can help enable data-driven structural reassessment. The work illustrates that MBSE can be used in civil engineering processes across multi-disciplinary departments to benefit the system lifecycle over time and identifies areas of further research required before the approach can be adopted for large-scale, real-world infrastructure. Full article
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39 pages, 30009 KB  
Article
A Case Study on DNN-Based Surface Roughness QA Analysis of Hollow Metal AM Fabricated Parts in a DT-Enabled CW-GTAW Robotic Manufacturing Cell
by João Vítor A. Cabral, Alberto J. Alvares, Antonio Carlos da C. Facciolli and Guilherme C. de Carvalho
Sensors 2026, 26(1), 4; https://doi.org/10.3390/s26010004 - 19 Dec 2025
Viewed by 22
Abstract
In the context of Industry 4.0, new methods of manufacturing, monitoring, and data generation related to industrial processes have emerged. Over the last decade, a new method of part manufacturing that has been revolutionizing the industry is Additive Manufacturing, which comes in various [...] Read more.
In the context of Industry 4.0, new methods of manufacturing, monitoring, and data generation related to industrial processes have emerged. Over the last decade, a new method of part manufacturing that has been revolutionizing the industry is Additive Manufacturing, which comes in various forms, including the more traditional Fusion Deposition Modeling (FDM) and the more innovative ones, such as Laser Metal Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM). New technologies related to monitoring these processes are also emerging, such as Cyber-Physical Systems (CPSs) or Digital Twins (DTs), which can be used to enable Artificial Intelligence (AI)-powered analysis of generated big data. However, few works have dealt with a comprehensive data analysis, based on Digital Twin systems, to study quality levels of manufactured parts using 3D models. With this background in mind, this current project uses a Digital Twin-enabled dataflow to constitute a basis for a proposed data analysis pipeline. The pipeline consists of analyzing metal AM-manufactured parts’ surface roughness quality levels by the application of a Deep Neural Network (DNN) analytical model and enabling the assessment and tuning of deposition parameters by comparing AM-built models’ 3D representation, obtained by photogrammetry scanning, with the positional data acquired during the deposition process and stored in a cloud database. Stored and analyzed data may be further used to refine the manufacturing of parts, calibration of sensors and refining of the DT model. Also, this work presents a comprehensive study on experiments carried out using the CW-GTAW (Cold Wire Gas Tungsten Arc Welding) process as the means of depositing metal, resulting in hollow parts whose geometries were evaluated by means of both 3D scanned data, obtained via photogrammetry, and positional/deposition process parameters obtained from the Digital Twin architecture pipeline. Finally, an adapted PointNet DNN model was used to evaluate surface roughness quality levels of point clouds into 3 classes (good, fair, and poor), obtaining an overall accuracy of 75.64% on the evaluation of real deposited metal parts. Full article
(This article belongs to the Section Internet of Things)
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20 pages, 1729 KB  
Article
Digital Twin-Based Virtual Sensor Data Prediction and Visualization Techniques for Smart Swine Barns
by Hyeon-O Choe and Meong-Hun Lee
Sensors 2025, 25(24), 7690; https://doi.org/10.3390/s25247690 - 18 Dec 2025
Viewed by 118
Abstract
To address the limitations of sensor deployment and high maintenance costs in smart swine barns, this study proposes a digital twin (DT)-based virtual sensor prediction and visualization method. Spatial constraints and harsh barn environments often cause sensor blackout zones, hindering precise environmental monitoring. [...] Read more.
To address the limitations of sensor deployment and high maintenance costs in smart swine barns, this study proposes a digital twin (DT)-based virtual sensor prediction and visualization method. Spatial constraints and harsh barn environments often cause sensor blackout zones, hindering precise environmental monitoring. To overcome these challenges, a virtual sensor was defined at the central position between Zone 1 and Zone 2, and its data were generated using a hybrid model that combines inverse distance weighting (IDW)-based spatial interpolation with long short-term memory (LSTM)-based time-series prediction. The proposed method was evaluated using 34,992 datasets collected from January to August 2025. Performance analysis demonstrated that the hybrid model achieved high prediction accuracy, particularly for variables with strong spatial heterogeneity, such as carbon dioxide (CO2) and ammonia (NH3), with overall coefficients of determination (R2) exceeding 0.95. Furthermore, a Web-based graphics library (WebGL) digital twin visualization environment was developed to intuitively observe spatiotemporal changes in sensor data. The system integrates sensor placement, risk-level assessment, and time-series graphs, thereby supporting users in real-time environmental monitoring and decision-making. This approach improves the precision and reliability of smart barn management and contributes to the stabilization of farm income. Full article
(This article belongs to the Special Issue Digital Twin-Based Smart Agriculture)
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26 pages, 7907 KB  
Review
Non-Destructive Testing for Conveyor Belt Monitoring and Diagnostics: A Review
by Aleksandra Rzeszowska, Ryszard Błażej and Leszek Jurdziak
Appl. Sci. 2025, 15(24), 13272; https://doi.org/10.3390/app152413272 - 18 Dec 2025
Viewed by 133
Abstract
Conveyor belts are among the most critical components of material transport systems across various industrial sectors, including mining, energy, cement production, metallurgy, and logistics. Their reliability directly affects the continuity and operational costs. Traditional methods for assessing belt condition often require downtime, are [...] Read more.
Conveyor belts are among the most critical components of material transport systems across various industrial sectors, including mining, energy, cement production, metallurgy, and logistics. Their reliability directly affects the continuity and operational costs. Traditional methods for assessing belt condition often require downtime, are labor-intensive, and involve a degree of subjectivity. In recent years, there has been a growing interest in non-destructive and remote diagnostic techniques that enable continuous and automated condition monitoring. This paper provides a comprehensive review of current diagnostic solutions, including machine vision systems, infrared thermography, ultrasonic and acoustic techniques, magnetic inspection methods, vibration sensors, and modern approaches based on radar and hyperspectral imaging. Particular attention is paid to the integration of measurement systems with artificial intelligence algorithms for automated damage detection, classification, and failure prediction. The advantages and limitations of each method are discussed, along with the perspectives for future development, such as digital twin concepts and predictive maintenance. The review aims to present recent trends in non-invasive diagnostics of conveyor belts using remote and non-destructive testing techniques, and to identify research directions that can enhance the reliability and efficiency of industrial transport systems. Full article
(This article belongs to the Special Issue Nondestructive Testing and Metrology for Advanced Manufacturing)
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5 pages, 422 KB  
Proceeding Paper
A Four-Layer Digital Framework for BIM and FM Integration in a Sustainable Urban Drainage System
by Thanh Luat Pham and Eva Wernerová
Eng. Proc. 2025, 116(1), 39; https://doi.org/10.3390/engproc2025116039 - 18 Dec 2025
Viewed by 85
Abstract
This paper introduces a digital framework that integrates Building Information Modeling (BIM) and Facility Management (FM) to enhance the lifecycle performance of Sustainable Urban Drainage Systems (SuDS). Addressing the limitations of traditional drainage such as poor resilience and fragmented maintenance, the framework consists [...] Read more.
This paper introduces a digital framework that integrates Building Information Modeling (BIM) and Facility Management (FM) to enhance the lifecycle performance of Sustainable Urban Drainage Systems (SuDS). Addressing the limitations of traditional drainage such as poor resilience and fragmented maintenance, the framework consists of the following four layers: BIM-based 3D asset modeling, sensor-driven monitoring, FM-integrated operations, and climate-informed adaptive planning. Grounded in systems engineering and aligned with International Standard ISO 19650 standards, it enables a dynamic digital twin to support continuous feedback and predictive maintenance. Illustrated through diagrams and comparison, the framework promotes adaptability and long-term sustainability in urban water infrastructure. Full article
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37 pages, 3631 KB  
Article
Research on Unified Information Modeling and Cross-Protocol Real-Time Interaction Mechanisms for Multi-Energy Supply Systems in Green Buildings
by Xue Li, Haotian Ge and Bining Huang
Sustainability 2025, 17(24), 11230; https://doi.org/10.3390/su172411230 - 15 Dec 2025
Viewed by 109
Abstract
Green buildings increasingly couple electrical, thermal, and hydrogen subsystems, yet these assets are typically monitored and controlled through separate standards and protocols. The resulting heterogeneous information models and communication stacks hinder millisecond-level coordination, plug-and-play integration, and resilient operation. To address this gap, we [...] Read more.
Green buildings increasingly couple electrical, thermal, and hydrogen subsystems, yet these assets are typically monitored and controlled through separate standards and protocols. The resulting heterogeneous information models and communication stacks hinder millisecond-level coordination, plug-and-play integration, and resilient operation. To address this gap, we develop a unified information model and a cross-protocol real-time interaction mechanism based on extensions of IEC 61850. At the modeling level, we introduce new logical nodes and standardized data objects that describe electrical, thermal, and hydrogen devices in a single semantic space, supported by a global unit system and knowledge-graph-based semantic checking. At the communication level, we introduce a semantic gateway with adaptive mapping bridges IEC 61850 and legacy building protocols, while fast event messaging and 5G-enabled edge computing support deterministic low-latency control. The approach is validated on a digital-twin platform that couples an RTDS-based multi-energy system with a 5G test network. Experiments show device plug-and-play within 0.8 s, cross-protocol response-time differences below 50 ms, GOOSE latency under 5 ms, and critical-data success rates above 90% at a bit-error rate of 10−3. Under grid-fault scenarios, the proposed framework reduces voltage recovery time by about 60% and frequency deviation by about 70%, leading to more than 80% improvement in a composite resilience index compared with a conventional non-unified architecture. These results indicate that the framework provides a practical basis for interoperable, low-carbon, and resilient energy management in green buildings. Full article
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25 pages, 5082 KB  
Article
Performance Evaluation of Fixed-Point DFOS Cables for Structural Monitoring of Reinforced Concrete Elements
by Aigerim Buranbayeva, Assel Sarsembayeva, Bun Pin Tee, Iliyas Zhumadilov and Gulizat Orazbekova
Infrastructures 2025, 10(12), 349; https://doi.org/10.3390/infrastructures10120349 - 15 Dec 2025
Viewed by 155
Abstract
Distributed fiber-optic sensing (DFOS) with intentionally spaced mechanical fixity points was experimentally evaluated for the structural health monitoring (SHM) of reinforced concrete (RC) members. A full-scale four-point bending test was conducted on a 12 m RC beam (400 × 400 mm) instrumented with [...] Read more.
Distributed fiber-optic sensing (DFOS) with intentionally spaced mechanical fixity points was experimentally evaluated for the structural health monitoring (SHM) of reinforced concrete (RC) members. A full-scale four-point bending test was conducted on a 12 m RC beam (400 × 400 mm) instrumented with a single-mode DFOS cable incorporating internal anchors at 2 m intervals and bonded externally with structural epoxy. Brillouin time-domain analysis (BOTDA) provided distributed strain measurements at approximately 0.5 m spatial resolution, with all cables calibrated to ±15,000 µε. Under stepwise monotonic loading, the system captured smooth, repeatable strain baselines and clearly resolved localized tensile peaks associated with crack initiation and propagation. Long-gauge averages exhibited a near-linear load–strain response (R2 ≈ 0.99) consistent with discrete foil and vibrating-wire strain gauges. Even after cracking, the DFOS signal remained continuous, while some discrete sensors showed saturation or scatter. Temperature compensation via a parallel fiber ensured thermally stable interpretation during load holds. The fixed-point configuration mitigated local debonding effects and yielded unbiased long-gauge strain data suitable for assessing serviceability and differential settlement. Overall, the results confirm the suitability of fixed-point DFOS as a durable, SHM-ready sensing approach for RC foundation elements and as a dense data source for emerging digital-twin frameworks. Full article
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16 pages, 2189 KB  
Review
Digital Twin and AI Models for Infrastructure Resilience: A Systematic Knowledge Mapping
by Adedeji Afolabi, Olugbenro Ogunrinde and Abolghassem Zabihollah
Appl. Sci. 2025, 15(24), 13135; https://doi.org/10.3390/app152413135 - 14 Dec 2025
Viewed by 305
Abstract
As global infrastructure systems face increasing environmental, social, and operational challenges, enhancing their resilience through digital and intelligent technologies has become a strategic priority. Digital Twin (DT) and Artificial Intelligence (AI) technologies offer transformative capabilities for monitoring, predicting, and optimizing infrastructure performance under [...] Read more.
As global infrastructure systems face increasing environmental, social, and operational challenges, enhancing their resilience through digital and intelligent technologies has become a strategic priority. Digital Twin (DT) and Artificial Intelligence (AI) technologies offer transformative capabilities for monitoring, predicting, and optimizing infrastructure performance under stress. However, research on their integration within resilience frameworks remains fragmented. This study presents a comprehensive bibliometric analysis to clarify how DT and AI are being applied to strengthen infrastructure resilience (IR). Using data exclusively from the Web of Science (WoS) database, co-occurrence and overlay visualizations were employed to map thematic structures, identify research clusters, and track emerging trends. The analysis revealed six interconnected research domains linking DT, AI, and resilience, including artificial intelligence and industrial applications, digital twins and machine learning, cyber–physical systems, smart cities and sustainability, data-driven resilience modeling, and methodological frameworks. Overlay mapping revealed a temporal shift from early work on sensors and cyber–physical systems toward integrated, sustainability-oriented applications, including predictive maintenance, urban digital twins, and environmental resilience. The findings underscore the need for adaptive and interoperable DT ecosystems incorporating AI-driven analytics, ethical data governance, and sustainability metrics, providing a unified foundation for advancing resilient and intelligent infrastructure systems. Full article
(This article belongs to the Special Issue Advances in Structural Health Monitoring in Civil Engineering)
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15 pages, 1238 KB  
Article
Traffic-Driven Scaling of Digital Twin Proxy Pool in Vehicular Edge Computing
by Hao Zhu, Shuaili Bao, Li Jin and Guoan Zhang
Electronics 2025, 14(24), 4898; https://doi.org/10.3390/electronics14244898 - 12 Dec 2025
Viewed by 202
Abstract
This paper presents a traffic-driven scaling framework for a digital twin proxy pool (DTPP) in vehicular edge computing (VEC), designed to eliminate the latency and synchronization issues inherent in conventional digital twin (DT) migration approaches. The core innovation lies in replacing the migration [...] Read more.
This paper presents a traffic-driven scaling framework for a digital twin proxy pool (DTPP) in vehicular edge computing (VEC), designed to eliminate the latency and synchronization issues inherent in conventional digital twin (DT) migration approaches. The core innovation lies in replacing the migration of vehicle DTs between edge servers (ESs) with instantaneous switching within a pre-allocated pool of DT proxies, thereby achieving zero migration latency and continuous synchronization. The proposed architecture differentiates between short-term DTs (SDTs) hosted in edge-side in-memory databases for real-time, low-latency services, and long-term DTs (LDTs) in the cloud for historical data aggregation. A queuing-theoretic model formulates the DTPP as an M/M/c system, deriving a closed-form lower bound for the minimum number of proxies required to satisfy a predefined queuing-delay constraint, thus transforming quality-of-service targets into analytically computable resource allocations. The scaling mechanism operates on a cloud–edge collaborative principle: a cloud-based predictor, employing a TCN-Transformer fusion model, forecasts hourly traffic arrival rates to set a baseline proxy count, while edge-side managers perform monotonic, 5 min scale-ups based on real-time monitoring to absorb sudden traffic bursts without causing service jitter. Extensive evaluations were conducted using the PeMS dataset. The TCN-Transformer predictor significantly outperforms single-model baselines, achieving a mean absolute percentage error (MAPE) of 17.83%. More importantly, dynamic scaling at the ES reduces delay violation rates substantially—for instance, from 13.57% under static provisioning to just 1.35% when the minimum proxy count is 2—confirming the system’s ability to maintain service quality under highly dynamic conditions. These findings shows that the DTPP framework provides a robust solution for resource-efficient and latency-guaranteed DT services in VEC. Full article
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43 pages, 12726 KB  
Article
Design, Analysis, and Prototyping of a Multifunctional Digital Twin-Enabled Aerospace Drilling End-Effector Deployable by a Collaborative Robot
by Mahdi Kazemiesfahani, Erfan Dilfanian, Bruno Monsarrat and Seyedhossein Hajzargarbashi
Sensors 2025, 25(24), 7504; https://doi.org/10.3390/s25247504 - 10 Dec 2025
Viewed by 398
Abstract
Drilling in aerospace one-up assembly demands high positional accuracy, strong clamping forces, and precise angular compensation to ensure quality in multi-layered stacks. Existing robotic solutions achieve these requirements but are costly, bulky, and unsuitable for flexible or collaborative environments. This work introduces the [...] Read more.
Drilling in aerospace one-up assembly demands high positional accuracy, strong clamping forces, and precise angular compensation to ensure quality in multi-layered stacks. Existing robotic solutions achieve these requirements but are costly, bulky, and unsuitable for flexible or collaborative environments. This work introduces the Advanced Collaborative Multifunctional End-Effector (ACME), a lightweight robotic drilling end-effector designed for integration with collaborative robots (cobots). ACME incorporates vacuum-assisted clamping capable of generating high forces, a passive self-normalization mechanism for angular alignment on double-curvature surfaces, and a compact 5-DoF positioning system for precise positioning and orientation. The system’s kinematics and dynamics were modeled and experimentally verified through frequency response function (FRF) testing, enabling precise behavior prediction. The tool is integrated within a cyber–physical system (CPS) featuring an interactive digital twin that, unlike passive monitoring systems, allows operators to configure workpieces, select drilling locations directly from rendered CAD, and supervise execution without programming expertise. Experiments demonstrated average positional errors of 0.19 mm and normality deviations of 0.29°, both within aerospace standards. The results confirm that ACME effectively extends cobot capabilities for aerospace-grade drilling while improving flexibility, safety, and operator accessibility. Full article
(This article belongs to the Special Issue Applied Robotics in Mechatronics and Automation)
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18 pages, 2199 KB  
Article
Edge Temporal Digital Twin Network for Sensor-Driven Fault Detection in Nuclear Power Systems
by Shiqiao Liu, Gang Ye and Xinwen Zhao
Sensors 2025, 25(24), 7510; https://doi.org/10.3390/s25247510 - 10 Dec 2025
Viewed by 267
Abstract
The safe and efficient operation of nuclear power systems largely relies on sensor networks that continuously collect and transmit monitoring data. However, due to the high sensitivity of the nuclear power field and strict privacy restrictions, data among different nuclear entities are typically [...] Read more.
The safe and efficient operation of nuclear power systems largely relies on sensor networks that continuously collect and transmit monitoring data. However, due to the high sensitivity of the nuclear power field and strict privacy restrictions, data among different nuclear entities are typically not directly shareable, which poses challenges to constructing a global digital twin with strong generalization capability. Moreover, most existing digital twin approaches tend to treat sensor data as static, overlooking critical temporal patterns that could enhance fault prediction performance. To address these issues, this paper proposes an Edge Temporal Digital Twin Network (ETDTN) for cloud–edge collaborative, sensor-driven fault detection in nuclear power systems. ETDTN introduces a continuous variable temporal representation to fully exploit temporal information from sensors, incorporates a global representation module to alleviate the non-IID characteristics among different subsystems, and integrates a temporal attention mechanism based on graph neural networks in the latent space to strengthen temporal feature learning. Extensive experiments on real nuclear power datasets from 17 independent units demonstrate that ETDTN achieves significantly better fault detection performance than existing methods under non-sharing data scenarios, obtaining the best results in both accuracy and F1 score. The findings indicate that ETDTN not only effectively preserves data privacy through federated parameter aggregation but also captures latent temporal patterns, providing a powerful tool for sensor-driven fault detection and predictive maintenance in nuclear power systems. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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