Search Results (213)

The problem of spreading harmful infections through contaminated surfaces has become more acute during the recent coronavirus pandemic. The design of self-cleaning materials, which can continuously decompose biological contaminants, is an urgent task for environmental protection and human health care. In this study, the surface of blended cotton/polyester fabric was functionalized with N-doped TiO₂ (TiO₂-N) nanoparticles using titanium(IV) isopropoxide as a binder to form durable photoactive coating and additionally decorated with Cu species to promote its self-cleaning properties. The photocatalytic ability of the material with photoactive coating was investigated in oxidation of acetone vapor, degradation of deoxyribonucleic acid (DNA) fragments of various lengths, and inactivation of PA136 bacteriophage virus and Candida albicans fungi under visible light and ultraviolet A (UVA) radiation. The kinetic aspects of inactivation and degradation processes were studied using the methods of infrared (IR) spectroscopy, polymerase chain reaction (PCR), double-layer plaque assay, and ten-fold dilution. The results of experiments showed that the textile fabric modified with TiO₂-N photocatalyst exhibited photoinduced self-cleaning properties and provided efficient degradation of all studied contaminants under exposure to both UVA and visible light. Additional modification of the material with Cu species substantially improved its self-cleaning properties, even in the absence of light. Full article

Cu-5wt%TiC coatings were fabricated by high-speed laser cladding on the 7075 aluminum alloy substrate using various scanning speeds to improve its current-carrying wear resistance. The effects of scanning speed on the microstructure, phase, hardness, and current-carrying tribological properties of the coating were investigated using a scanning electron microscope, an X-ray diffractometer, a hardness tester, and a wear tester, respectively. The results show that the increase in scanning speed accelerates the coating’s solidification rate. Among the samples, the coating comprised of equiaxed crystals prepared at 149.7 mm/s presents the best quality, but solidification speeds that are too rapid lead to elemental segregation. The hardness of the coating also decreases with the increase in scanning speed. The coating prepared at 149.7 mm/s exhibits the best wear resistance and electrical conductivity. The wear rate of the coating prepared at 149.7 mm/s at 25 A was 4 × 10⁻³ mg·m⁻¹, respectively. During the current-carrying friction process, the presence of thermal effects and arc erosion cause the worn track to be prone to oxidation, adhesion, and plastic deformation, so the current-carrying wear mechanisms of coatings at 25 A include adhesive wear, oxidation wear, and electrical damage. Full article

To address the dual clinical challenges of poor osseointegration and inadequate analgesia caused by postoperative infections in traditional titanium implants, this study proposes a multifunctional synergistic strategy based on metal—organic frameworks (MOFs). By integrating drug-controlled release and ionic microenvironment regulation, it constructs a titanium-based implant coating system with antibacterial and bone-regenerative properties. Ketoprofen, a drug with excellent analgesic properties, was loaded into MgCu-MOF74 powder, and the Ket@MgCu-MOF74 powder was successfully anchored onto the surface of the titanium alloy through dopamine-mediated adhesion. The maximum load of ketoprofen to MgCu-MOF74 is 18.55%, and it has a good controllable release effect. The results showed that MgCu-MOF74/Ti and Ket@MgCu-MOF74/Ti coatings enhanced osteogenic performance by promoting alkaline phosphatase activity, collagen secretion, and extracellular matrix mineralization. Additionally, the release of Mg²⁺ and Cu²⁺ created an alkaline environment, providing antibacterial properties. In summary, the MOF enabled the controlled release of ketoprofen, and the composite coating can improve osteogenic differentiation of osteoblasts and enhance the antibacterial properties of titanium alloy implants. Full article

In this study, copper–titanium (Cu-Ti) composite coatings with 6 wt.% titanium content were fabricated via cold spray additive manufacturing (CSAM) using nitrogen as the propellant gas. The synergistic effects of propellant gas temperatures (600 °C, 700 °C, 800 °C) and post-heat treatment temperatures (350 °C, 380 °C, 400 °C) on the microstructure and tensile properties were systematically investigated. Tensile testing, microhardness characterization, and fractography analysis revealed that increasing the propellant gas temperature significantly enhanced the plastic deformation of copper particles, leading to simultaneous improvements in deposit density and interfacial bonding strength. The as-sprayed specimen prepared at 800 °C propellant gas temperature exhibited a tensile strength of 338 MPa, representing a 69% increase over the 600 °C specimen. Post-heat treatment effectively eliminated the work-hardening effects induced by cold spraying, with the 400 °C treated material achieving an elongation of 15% while maintaining tensile strength above 270 MPa. Microstructural analysis demonstrated that high propellant gas temperatures (800 °C) promoted the formation of dense lamellar stacking structures in copper particles, which, combined with a recrystallized fine-grained microstructure induced by 400 °C heat treatment, enabled synergistic optimization of strength and ductility. This work provides critical experimental insights for process optimization in CSAM-fabricated Cu-Ti composites. Full article

In recent years, protecting stainless steel from corrosion has become crucial, particularly in harsh environments. The present study focuses on improving the photocathodic corrosion resistance of 304 stainless steel (304SS) by fabricating TiO₂/CuO composite coatings using the spin coating technique with varying CuO weight percentages. Structural characterization through X-ray diffraction (XRD) confirmed the presence of the anatase phase of TiO₂ and the successful integration of CuO. Raman spectroscopy demonstrated redshifts in the TiO₂ characteristic peaks, suggesting changes in bond lengths attributed to CuO incorporation. These findings were further corroborated by Fourier-transform infrared (FTIR) spectroscopy. Surface characterization showed uniform, porous coatings with pore sizes ranging from 75 to 200 nm, which contributed to improved barrier properties. UV–visible diffuse reflectance spectroscopy (UV-DRS) demonstrated enhanced visible light absorption in the heterostructures. Mott–Schottky analysis confirmed improved charge carrier density and favorable band alignment, facilitating efficient charge separation. The electrochemical performance was evaluated in 3.5% NaCl solution under dark and light environments. The results demonstrated that the TiO₂/CuO heterostructure significantly enhanced electron transfer and suppressed electron-hole recombination, providing adequate photocathodic protection. Notably, under illumination, the TiO₂/CuO (0.005 g) coating achieved a corrosion potential of −255 mV vs SCE and reduced the corrosion current density to 0.460 × 10⁻⁶ mA cm⁻². These findings suggest that TiO₂/CuO coatings offer a promising, durable, and cost-effective solution for corrosion protection in industries such as oil, shipbuilding, and pipelines. Full article

Nano-titanium dioxide ceramic coatings exhibit excellent wear resistance, corrosion resistance, and self-cleaning properties, showing great potential as multifunctional protective materials. This study proposes a synergistic reinforcement strategy by encapsulating micron-sized Al₂O₃ particles with nano-TiO₂. A core-shell structured nanocomposite coating composed of 65 wt% nano-TiO₂ encapsulating 30 wt% micron-Al₂O₃ was precisely designed and fabricated via a slurry dip-coating method on Q235 steel substrates. The microstructure and surface morphology of the coatings were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Comprehensive performance evaluations including densification, adhesion strength, wear resistance, and thermal shock resistance were conducted. Optimal coating properties were achieved under the conditions of a binder-to-solvent ratio of 1:15 (g/mL), a heating rate of 2 °C/min, and a sintering temperature of 400 °C. XRD analysis confirmed the formation of multiple crystalline phases during the 400 °C curing process, including titanium pyrophosphate (TiP₂O₇), aluminum phosphate (AlPO₄), copper aluminate (Cu(AlO₂)₂), and a unique titanium phosphate phase (Ti₃(PO₄)₄) exclusive to the 2 °C/min heating rate. Adhesion strength tests revealed that the coating sintered at 2 °C/min exhibited superior interfacial bonding strength and outstanding performance in wear resistance, hardness, and thermal shock resistance. The incorporation of nano-TiO₂ into the 30 wt% Al₂O₃ matrix significantly enhanced the mechanical properties of the composite coating. Mechanistic studies indicated that the bonding between the nanocomposite coating and the metal substrate is primarily achieved through mechanical interlocking, forming a robust physical interface. These findings provide theoretical guidance for optimizing the fabrication process of metal-based ceramic coatings and expanding their engineering applications in various industries. Full article

In response to the performance requirements of ship conductive rings in the coupled environment of high salt spray, high humidity, and mechanical wear in the ocean, a Cu-TiC composite coating was prepared on the surface of 7075 aluminum alloy by using the high-speed laser cladding (HLC) technology. The influence laws of the scanning speed (86.4–149.7 mm/s) on the microstructure, tribological properties, and corrosion resistance of the coating were explored. The results show that the scanning speed significantly changes the phase composition and grain morphology of the coating by regulating the thermodynamic behavior of the molten pool. At a low scanning speed (86.4 mm/s), the CuAl₂ phase is dominant, and the grains are mainly columnar crystals. As the scanning speed increases to 149.7 mm/s, the accelerated cooling rate promotes an increase in the proportion of Cu₂Al₃ phase, refines the grains to a coexisting structure of equiaxed crystals and cellular crystals, and improves the uniformity of TiC particle distribution. Tribological property analysis shows that the high scanning speed (149.7 mm/s) coating has a 17.9% lower wear rate than the substrate due to grain refinement and TiC interface strengthening. The wear mechanism is mainly abrasive wear and adhesive wear, accompanied by slight oxidative wear. Electrochemical tests show that the corrosion current density of the high-speed cladding coating is as low as 7.36 × 10⁻⁷ A·cm⁻², and the polarization resistance reaches 23,813 Ω·cm². The improvement in corrosion resistance is attributed to the formation of a dense passivation film and the blocking of the Cl diffusion path. The coating with a scanning speed of 149.7 mm/s exhibits optimal wear-resistant and corrosion-resistant synergistic performance and is suitable for the surface strengthening of conductive rings in extreme marine environments. This research provides theoretical support for the process performance regulation and engineering application of copper-based composite coatings. Full article

Leachates generated from the degradation of green waste and biosolids from urban wastewater treatment plants (WWTPs) pose significant environmental concerns due to high concentrations of organic pollutants and heavy metals. This study proposes a hybrid treatment strategy combining electrocoagulation (EC) and UVC-activated TiO₂ photocatalysis to remediate leachates produced in laboratory-scale biocells. Initial characterization revealed critical pollutant levels: COD (1373 mg/L), BOD₅ (378 mg/L), total phosphorus (90 mg/L), ammoniacal nitrogen (201 mg/L), and metals such as Ni, Pb, and Mn levels all exceeding those set out in the Ecuadorian discharge regulations. Optimized EC achieved removal efficiencies of 62.6% for COD, 44.4% for BOD₅, 89.8% for phosphorus, and 86.2% for color. However, residual contamination necessitated a subsequent photocatalytic step. Suspended TiO₂ under UVC irradiation removed up to 81.8% of the remaining COD, 88.7% of the ammoniacal nitrogen, and 94.4% of the phosphorus. Levels of heavy metals such as Zn, Fe, Pb, Mn, and Cu were reduced by over 80%, while Cr⁶⁺ was nearly eliminated. SEM–EDS analysis confirmed successful TiO₂ immobilization on sand substrates, revealing a rough, porous morphology conducive to catalyst adhesion; however, heterogeneous titanium distribution suggests the need for improved coating uniformity. These findings confirm the potential of the EC–TiO₂/UVC hybrid system as an effective and scalable approach for treating complex biocell leachates with reduced chemical consumption. Full article

To meet the stringent demands of next-generation flexible optoelectronic devices, a novel fabrication approach is employed that integrates the spray-coating of copper nanowires (Cu NWs) with the magnetron sputtering of SrTiO₃ thin films, thereby yielding SrTiO₃/Cu NWs/SrTiO₃ hybrid thin films. The incorporation of the SrTiO₃ layers results in improved optical performance, with the transmittance of the Cu NW network increasing from 83.5% to 84.2% and a concurrent reduction in sheet resistance from 16.9 Ω/sq to 14.5 Ω/sq. Moreover, after subjecting the hybrid thin films to 100 repeated tape-peeling tests and 2000 bending cycles with a bending radius of 5.0 mm, the resistance remains essentially unchanged, which underscores the films’ exceptional mechanical flexibility and robust adhesion. Additionally, the hybrid thin films are subjected to rigorous high-temperature, high-humidity, and oxidative conditions, where the resistance exhibits outstanding stability. These results substantiate the potential of the SrTiO₃/Cu NWs/SrTiO₃ hybrid thin films for integration into flexible and wearable electronic devices, delivering enhanced optoelectronic performance and long-term reliability under demanding conditions. Full article

This study attempts to use fly ash as the brazing filler additive to increase the sustainable use of coal-fired power plant by-product materials. The experimental results show that adding 5 wt% fly ash into the Ag paste filler contributes to the interfacial reactions in heterogeneous reactive air brazing (RAB) of the ZrO₂ and Crofer alloy. The Ag-rich phase dominates the brazed zone. The interfacial reaction layers contain oxidation of the Cu-Ti coating layer, Crofer alloy, and the Si/Al-rich oxides from the fly ash particles. The 5% fly ash RAB joint maintained airtightness for 280 h under 2 psig helium at room temperature. When the test temperature was raised to 600 °C for 24 h, the pressure of the joint assembly still did not drop. When the fly ash addition was increased to 10 wt%, the joint assembly was no longer leak-free at room temperature. Many visible voids and cracks exist in the brazed zone and at the ZrO₂/braze and braze/Crofer interfaces. A high volume fraction of the fly ash particles results in many brittle Si/Al-rich oxides in the joint after RAB, and the fracture of these oxides significantly deteriorates the airtightness of the joint. This study shows the feasibility and potential of introducing 5 wt% fly ash particles to the Ag-rich paste filler during the RAB of ZrO₂ and Crofer for airtight applications. Full article

The purpose of this study is to prepare new Fe_(21-x)CoNiCuAlTi_x alloy coatings and to investigate the phase composition, microstructure, wear resistance, and corrosion resistance of these high-entropy-alloy coatings with varying Ti content. High-entropy Fe_(21-x)CoNiCuAlTi_x (x = 0; 2; 4; 6; 8) alloy coatings were prepared on 65Mn steel substrates via laser cladding. The results showed that the addition of Ti promoted the formation of the BCC phase, which increased the hardness of the coatings and improved their wear resistance due to the hardening of the solid solution and grain refinement. The microhardness of the coating was 689.08HV_0.2 at x = 8, 2.056 times that of the base metal, and the wear resistance was 2.565 × 10⁻⁷ g/(N·m). The corrosion potential and corrosion current density were −0.199 V and 3.513 × 10⁻⁷ A/cm², respectively, indicating excellent corrosion resistance. The addition of titanium significantly enhanced the formation of the BCC phase, improved the microstructure through solid-solution hardening and grain refinement, and caused lattice distortion. These effects, as well as the formation of solid bonds, significantly improved the wear and corrosion resistance of the coatings. Full article

The polyol method under a single pot has successfully produced a coating of CuO, TiO₂, and the combination of CuO/TiO₂ around Ag NWs under sequential addition. The Ag NWs and their coating with a pure metal oxide and a hybrid of metal oxide were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with EDX, X-ray photoelectron spectroscopy (XPS), UV–Visible, photoluminescent (PL) spectroscopy, and cyclic voltammetry (CV). The formation of ultra-thin NWs was also been seen in the presence of the TiO₂ coating. The ultra-thin and co-axial coating of each metal oxide and their hybrid form preserved the SPR of the Ag NWs and demonstrated photon harvesting from the 400–800 nm range. The band gap hybridization was confirmed by CV for the Ag@CuO/TiO₂ design, which made the structure a reliable catalyst. Therefore, the material expresses excellent photocatalytic activities for carcinogenic textile dyes such as turquoise blue (TB), sapphire blue (SB), and methyl orange (MO), with and without the reagent H₂O₂. The hybrid form (i.e., Ag@CuO/TiO₂) exhibited degradation within 6 min in the presence of H₂O₂. Additionally, the material showed antibacterial activities against various bacteria (Pseudomonas aeruginosa, Escherichia coli, Staphylococcus aureus, Bacillus subtilis, and Bacillus pumilus) when assayed using broth media. Therefore, the materials have established degrading and disinfection roles suitable for environmental perspectives. The role of coating with each metal oxide and their hybrid texture further improved the growth of Ag NWs. The preparatory route possibly ensued metal–metal oxide and metal–hybrid metal oxide Schottky junctions, which would expectedly transform it into a diode material for electronic applications. Full article

Advancements in electrical components have intensified the challenges for copper alloy wear resistance and high-temperature performance in electrical applications. The surface coating preparation of Cu alloys is crucial for enhancing their lifespan and promoting sustainable resource development. This study explored the microstructure and properties of Cu-Cr-X coatings (X = Mo/W, Al₂O₃/TiO₂) on Cu alloy substrates via laser-cladding to improve wear resistance and hardness, vital for electrical component reliability and switching capacity. The process involved adjusting the power and reinforcing the phase particle size. The results showed hardness > 110 HV for all coatings (vs. 67.4 HV for the substrate). Cu-Cr-W achieved the highest hardness at 179 HV due to W dispersion and WCr precipitate reinforcement. It also maintained a stable CoF and the lowest wear rate (1.87 mg/km), with a fivefold wear resistance compared to the substrate alone. Cu-Cr-W excelled in lifespan extension and material loss reduction due to superior hardness, wear resistance, and conductivity. Full article

1Cr18Ni9Ti and Monel composite metal coatings with five different spraying distances were prepared by arc spraying technology. The density, hardness, friction, and wear properties and acid corrosion rate of the coatings with different spraying distances were studied by X-ray diffraction, scanning electron microscopy, Rockwell hardness test, and friction and wear test. Research shows that the spraying distance has a significant effect on the density, hardness, porosity, friction, and wear properties and corrosion rate of the coating. When the spraying distance is 250 mm, the coating has the maximum density and hardness, the minimum porosity and corrosion rate, and the minimum friction coefficient and wear volume. Cu3.8ni and cr0.19fe0.7ni0.11 compounds in the coating have significant effects on the friction, wear, and hardness of the coating. The results show that too-high or too-low spraying distance will lead to pores and large particle agglomeration in the coating, which will affect the surface physical properties of the coating. Full article

To improve high-temperature oxidation resistance for Ti6Al4V alloy, Al_xCoCrCu_yFeNi (x = 0, 0.3, 0.5, 0.7, 1.0; y = 1.0, 0.7, 0.5, 0.3, 0, x + y = 1.0) high-entropy alloy (HEA) coatings were prepared on the Ti6Al4V alloy substrate by a laser cladding technique. The results show that the coatings were mainly composed of FCC, BCC, and Ti-rich phases. Severe segregation of the Cu element occurred in the CoCrCuFeNi HEA coatings as a Cu-rich phase (FCC2). The Cu-rich phases decreased with a decreasing Cu content and completely disappeared until the Al content reached 1.0. The microhardnesses of the Cu_1.0, Cu_0.7Al_0.3, Cu_0.5Al_0.5, Cu_0.3Al_0.7, and Al_1.0 HEA coatings were 2.01, 2.06, 2.08, 2.09, and 2.11 times that of the substrate, and compared with those of a Ti6Al4V alloy substrate, the oxidation rates of the HEA coatings decreased by 55%, 51%, 47%, 42%, and 35%, respectively. The surface oxides of the five coatings were mainly composed of CuO, TiO₂, Fe₃O₄, Cr₂O₃, and Al₂O₃. The increase in the Al content promoted the generation of Al₂O₃ film and Cr₂O₃ on the surfaces of the coatings, which significantly improved the high-temperature antioxidant performance of the high-entropy alloy coatings for 50 h at 800 °C. When x = 1.0, the coating showed the best high-temperature antioxidant performance. Full article