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18 pages, 1406 KB  
Article
Iron Pools, Microbial Communities, and Greenhouse Gas Production in Subaqueous Ecosystems: Implications for Biogeochemical Cycling
by Roberta Pastorelli, Alessandra Lagomarsino, Chiara Ferronato, Arturo Fabiani, Sara Del Duca, Stefano Mocali, Livia Vittori Antisari and Gilmo Vianello
Soil Syst. 2026, 10(3), 43; https://doi.org/10.3390/soilsystems10030043 - 17 Mar 2026
Viewed by 284
Abstract
In permanently submerged coastal wetlands, interactions between biogeochemical processes and microbial communities strongly influence greenhouse gas (GHG) fluxes. To improve our understanding of how redox-driven processes shape GHG dynamics in these ecosystems, we investigated the relationships among iron (Fe) pools, microbial dynamics, and [...] Read more.
In permanently submerged coastal wetlands, interactions between biogeochemical processes and microbial communities strongly influence greenhouse gas (GHG) fluxes. To improve our understanding of how redox-driven processes shape GHG dynamics in these ecosystems, we investigated the relationships among iron (Fe) pools, microbial dynamics, and the potential GHG production in subaqueous soils from an interdunal wetland in San Vitale Park (Italy), permanently submerged and affected by seasonal oscillations of the saline water table. Two subaqueous soil columns (WAS-2 and WAS-4), collected from similar settings, were analyzed. Surface layers of WAS-4 showed higher salinity and carbonate content, whereas WAS-2 was characterized by overall higher Fe concentrations. Distinct vertical distributions of organic matter and sulfur (S) were shown along depth. Laboratory incubations revealed that nitrous oxide (N2O) production was up to ten times higher in WAS-2 than in WAS-4, with peaks in the top 13–14 cm, consistent with more active nitrification-denitrification in surface layers. Methane (CH4) and carbon dioxide (CO2) fluxes decreased with depth, reflecting reduced availability of labile carbon. Methanomicrobiales dominated CH4-producing layers, indicating hydrogenotrophic methanogenesis, while amoA-carrying Nitrosomonadales and Thaumarchaeota, occurred in shallow, organic-rich layers where ammonia supported nitrification and denitrification. Denitrifiers mainly belonged to α- and β-Proteobacteria, consistent with their direct contribution to N2O peaks. Spearman’s correlations showed N2O positively correlated to sulfur and labile carbon (C), supporting denitrification under moderately reducing conditions. CH4 and CO2 positively correlated with organic C (Corg), total nitrogen (TN), and reactive Fe forms, reflecting redox-mediated microbial respiration and methanogenesis. Trace elements (B, Cr, Cu, Ni) acted as micronutrients or inhibitors depending on concentration. Canonical correspondence analysis indicated depth-structured links among gas fluxes, soil chemistry (Corg, TN, S/C, CaCO3, P), and microbial distributions: surface layers, rich in labile C and nutrients, supported active bacteria and archaea involved in decomposition, nitrification, and denitrification, whereas deeper layers hosted oligotrophic archaea adapted to inorganic substrates. Overall, Fe pools appeared to be associated with soil processes relevant to GHG dynamics, although the extent of their regulatory role remains uncertain due to potential alterations of redox-sensitive Fe fractions during sample handling. These results contribute to broader efforts to predict GHG emissions in submerged wetland soils by linking redox stratification, inorganic chemistry, and microbial functional groups. Full article
(This article belongs to the Special Issue Microbial Community Structure and Function in Soils)
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20 pages, 4806 KB  
Article
Experimental Investigation and Artificial Intelligence-Based Modeling of Novel Biodiesel Fuels Containing Hybrid Nanoparticle Additives
by Muhammed Mustafa Uyar, Ahmet Beyzade Demirpolat and Aydın Çıtlak
Molecules 2026, 31(6), 992; https://doi.org/10.3390/molecules31060992 - 16 Mar 2026
Viewed by 199
Abstract
This work investigates the influence of hybrid NiO–SiO2 nanoparticles on the engine behavior of biodiesel derived from waste sunflower oil and evaluates the experimental outcomes using a data-driven modeling approach. Biodiesel was produced via transesterification and doped with nanoparticles at concentrations of [...] Read more.
This work investigates the influence of hybrid NiO–SiO2 nanoparticles on the engine behavior of biodiesel derived from waste sunflower oil and evaluates the experimental outcomes using a data-driven modeling approach. Biodiesel was produced via transesterification and doped with nanoparticles at concentrations of 50, 75, and 100 ppm. Performance and emission tests were conducted on a single-cylinder diesel engine operating at constant speed under varying loads. Specific fuel consumption, brake thermal efficiency, CO, HC, NOx, smoke opacity, and exhaust gas temperature were recorded and analyzed. The incorporation of nanoparticles improved combustion quality and contributed to substantial reductions in harmful emissions. The WSOB20 blend containing 100 ppm NiO–SiO2 provided the most balanced results, decreasing CO, HC, and smoke emissions by 39.50%, 39.40%, and 35.20%, respectively, relative to diesel fuel, while preserving competitive thermal efficiency. A linear regression model developed for CO prediction produced a low mean squared error (1.08 × 10−5), indicating strong predictive capability. The findings confirm that hybrid nanoparticle additives can enhance biodiesel performance while supporting accurate emission forecasting. Full article
(This article belongs to the Special Issue The 30th Anniversary of Molecules—Recent Advances in Nanochemistry)
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21 pages, 10585 KB  
Article
Effect of Sulfur on Hot Corrosion Behavior of Nickel-Based Superalloys at 900 °C
by Dongxing Yue, Wenhao Feng, Yi Shen, Qian Gao, Ruijuan Pan, Xiaolong Su, Xiaoyong Zhang and Jianxiu Chang
Crystals 2026, 16(3), 197; https://doi.org/10.3390/cryst16030197 - 13 Mar 2026
Viewed by 249
Abstract
Nickel-based superalloys are extensively used in fabricating high-temperature gas turbine components, owing to their superior high-temperature strength, excellent structural stability, and remarkable hot corrosion resistance. The influence of impurity sulfur content on their hot corrosion performance is a core scientific issue in hot-end [...] Read more.
Nickel-based superalloys are extensively used in fabricating high-temperature gas turbine components, owing to their superior high-temperature strength, excellent structural stability, and remarkable hot corrosion resistance. The influence of impurity sulfur content on their hot corrosion performance is a core scientific issue in hot-end component compositional design and smelting. This study investigated chromium (Cr)-rich nickel-based superalloys with sulfur (S) contents of 3 ppm, 16 ppm, and 42 ppm via XRD, SEM, and an EPMA, focusing on their hot corrosion behavior under a 100% Na2SO4 deposit at 900 °C. The results indicated that their hot corrosion products were basically identical, forming a Cr-dominated outer oxide layer rich in Ti, Co, and Ni, an Al2O3-based inner corrosion zone, and a CrSx-dominated sulfide layer. With increasing sulfur content, the outer layer thickness decreased from approximately 30 μm to less than 20 μm, pores in the outer oxide layer increased in quantity and size, and internal sulfides and nitrides accumulated. The average depth of spallation increased from 55 μm for the S3 alloy to 80 μm for the S16 alloy, with the S42 alloy showing even more extensive spallation. The alloy’s hot corrosion performance deteriorated notably with increasing S content. The mechanism of sulfur’s effect on hot corrosion behavior is that sulfur in the alloy segregates at oxide film defects, enhancing defect stability and increasing their quantity and size. These defects serve as rapid diffusion channels for corrosive media, thereby accelerating the alloy’s hot corrosion rate. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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40 pages, 6177 KB  
Review
Extraction of Nickel and Cobalt from Complex Low-Grade Lateritic Ores: Challenges and Opportunities
by Gertrude Acquah, William Skinner, George Abaka-Wood, Pavel Spiridonov, Jonas Addai-Mensah and Richmond Asamoah
Minerals 2026, 16(3), 287; https://doi.org/10.3390/min16030287 - 9 Mar 2026
Viewed by 350
Abstract
The accelerating transition to low carbon energy systems has intensified the demand for nickel and cobalt from low-grade (<1.5 wt.%) refractory lateritic ores. These low-grade laterites are however not amenable to conventional beneficiation due to their complex mineralogy, eclectic physicochemical properties, and fine [...] Read more.
The accelerating transition to low carbon energy systems has intensified the demand for nickel and cobalt from low-grade (<1.5 wt.%) refractory lateritic ores. These low-grade laterites are however not amenable to conventional beneficiation due to their complex mineralogy, eclectic physicochemical properties, and fine Ni–Co dissemination. This review examines recent advances made in the extraction of nickel and cobalt from complex low-grade lateritic ores, emphasizing the interplay between ore mineralogy, chemistry, beneficiation, pretreatment, and processing route selection. Developments in selective ore comminution–classification have led to the generation of Ni-rich fine fractions (undersize) and Co-rich coarse fractions (oversize), enabling differentiated extraction strategies that improve resource utilization, frugal energy use, and process efficiency. Mechanical activation via stirred media milling, thermal calcination-induced structural disorder, and dehydroxylate goethite products, are shown to significantly enhance Ni–Co leaching kinetics under both atmospheric and heap leaching conditions. A critical comparison of pyrometallurgical (rotary-kiln electric furnace) and hydrometallurgical (HPAL, EPAL, heap, atmospheric, bioleaching) routes demonstrates that ore-specific optimization is essential to balance recovery, acid consumption, and greenhouse gas emissions. The novel resin in moist mix (RIMM) process, which integrates ambient leaching and in situ ion exchange selective recovery, is shown to offer potential for sustainable values extraction from sub-economic resources. Furthermore, the review highlights the key innovation challenges and concomitant opportunities for enhanced critical battery metal recovery from complex laterite ores. Full article
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24 pages, 25033 KB  
Article
Tuning Eutectic High Entropy Alloy Microstructures: The Role of Consolidation and Particle Size Distribution in EHEA AlCoCrFeNi2.1
by Daniel Guerrero, Rita Carbajales, Miguel A. Monclus, José Antonio Calero, Luis Antonio Díaz, Miguel Ángel Lagos, Mónica Campos and Paula Alvaredo
Metals 2026, 16(3), 302; https://doi.org/10.3390/met16030302 - 8 Mar 2026
Viewed by 333
Abstract
Eutectic alloys stand out for their ability to combine high strength and good ductility; a behaviour rooted in their characteristic two-phase microstructure—lamellar or globular—formed at a constant solidification temperature that minimizes segregation and suppresses brittle phases. Their low interfacial energy limits microcrack propagation, [...] Read more.
Eutectic alloys stand out for their ability to combine high strength and good ductility; a behaviour rooted in their characteristic two-phase microstructure—lamellar or globular—formed at a constant solidification temperature that minimizes segregation and suppresses brittle phases. Their low interfacial energy limits microcrack propagation, while interfacial sliding and dislocation blocking at phase boundaries enhance both strength and toughness. In this work, we investigate how controlled microstructural modifications influence the behaviour of the eutectic high-entropy alloy AlCoCrFeNi2.1, composed of B2 (Ni–Al-rich) and L12 (Co–Fe–Ni-rich) phases. Because these phases exhibit distinct mechanical responses, microconstituent morphology becomes a design parameter. Powder metallurgy is the only processing route capable of providing the level of microstructural control required in this study. It preserves the rapidly solidified eutectic architecture of gas-atomised powders while allowing its intentional transformation during consolidation. Two strategies were implemented: (i) tuning the thermal–electrical input in Spark Plasma Sintering (SPS) and Electrical Resistance Sintering (ERS), and (ii) engineering the particle size distribution, including a bimodal design that enhances surface-energy-driven morphological transitions. SPS enables a gradual lamellar-to-globular evolution, whereas ERS induces ultrafast transformations governed by current intensity. The bimodal PSD significantly accelerates globularisation at lower energy input. EBSD-KAM (Electron Backscatter Diffraction—Kernel Average Misorientation) mapping identifies the lamellar B2 phase as metastable and highly strained, while globular B2 domains show reduced dislocation density. Nanoindentation confirms that intrinsic phase properties remain unchanged, whereas microhardness scales with morphology and lamellar spacing. These results demonstrate that the macroscopic mechanical response is governed by microstructure, establishing powder metallurgy as a uniquely powerful pathway for microstructure-driven design in eutectic HEAs. Full article
(This article belongs to the Special Issue Feature Papers in Entropic Alloys and Meta-Metals (2nd Edition))
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17 pages, 3793 KB  
Article
Surface Modification of Ni-YSZ Anodes with a Cobalt NPs-Exsolving Perovskite Layer to Improve the Stability of Biogas-Fed SOFC
by Kinga Kujawska, Michał Dominów, Jakub Zdankiewicz, Agnieszka Witkowska, Yi-Le Liao, Sea-Fue Wang, Jakub Karczewski and Beata Bochentyn
Catalysts 2026, 16(3), 251; https://doi.org/10.3390/catal16030251 - 8 Mar 2026
Viewed by 572
Abstract
In this work, an A-site deficient perovskite, (La0.3Sr0.6Ce0.1)0.9Co0.1Ti0.9O3−δ (LSCCoT) was applied as an additional catalytic layer on Ni–YSZ anode for biogas-fuelled SOFC. Under reducing conditions, the formation of well-dispersed, socketed [...] Read more.
In this work, an A-site deficient perovskite, (La0.3Sr0.6Ce0.1)0.9Co0.1Ti0.9O3−δ (LSCCoT) was applied as an additional catalytic layer on Ni–YSZ anode for biogas-fuelled SOFC. Under reducing conditions, the formation of well-dispersed, socketed Co nanoparticles was observed due to the cobalt exsolution from the perovskite lattice. The structural and microstructural characterization confirmed phase stability of the perovskite after high-temperature reduction in hydrogen and the presence of exsolved nanoparticles on the grains’ surface. Electrical conductivity measurements showed thermally activated semiconducting behavior in air (Ea = 0.582 ± 0.121 eV) and a strongly enhanced conductivity with weak temperature dependence in hydrogen (Ea = 0.057 ± 0.001 eV). Single-cell tests performed under a CH4/CO2 (60/40 vol%) biogas mixture revealed a 30% increase in maximum power density at 800 °C compared to the reference cell. During 100 h of operation, the modified cell exhibited reduced performance degradation, improved internal reforming activity, and a more stable outlet gas composition. Full article
(This article belongs to the Section Catalytic Materials)
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19 pages, 992 KB  
Article
Catalytic Reforming Strategies for Tar Reduction and Hydrogen Enhancement in Biomass Gasification
by Ersin Üresin
Processes 2026, 14(5), 862; https://doi.org/10.3390/pr14050862 - 8 Mar 2026
Viewed by 396
Abstract
Catalytic biomass gasification is considered a promising route for the production of hydrogen-rich syngas. However, the impact of catalytic enhancement on gas composition is a complex phenomenon, as experimental outcomes are often strongly dependent on reactor configurations and kinetic effects. To address these [...] Read more.
Catalytic biomass gasification is considered a promising route for the production of hydrogen-rich syngas. However, the impact of catalytic enhancement on gas composition is a complex phenomenon, as experimental outcomes are often strongly dependent on reactor configurations and kinetic effects. To address these challenges, a thermodynamic equilibrium-based modeling approach was developed to theoretically investigate the influence of catalytic enhancement in biomass steam gasification. The gasification process was modeled using Gibbs free energy minimization, focusing on the elemental composition of biomass and the equilibrium distribution among the major gaseous species, namely H2, CO, CO2, CH4, and H2O. The effects of the different catalyst types, including dolomite, Ni/olivine, and iron-based catalysts, were examined through catalyst-dependent activity coefficients. Simulations were carried out under steam gasification conditions at atmospheric pressure, with particular emphasis on the influence of temperature, steam-to-biomass ratio, and catalyst activity on syngas composition. The results showed that increasing catalyst activity enhanced hydrogen production while suppressing methane formation, primarily through intensified tar reforming and water–gas shift reactions. The model successfully reproduced widely accepted thermodynamic trends reported in the literature. Overall, the proposed framework can provide a flexible and computationally efficient screening-level tool for the theoretical assessment of catalytic effects in biomass gasification, offering valuable insights for preliminary catalyst selection and conceptual process design. Full article
(This article belongs to the Special Issue Catalytic Improvement of Biomass Gasification Process)
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22 pages, 3875 KB  
Article
Glutaraldehyde-Crosslinked Bovine Serum Albumin Hydrogels for Efficient Cu2+, Ni2+, and Co2+ Removal from Water
by Dayana Lancheros-Ayala, Angie Méndez-Bautista, Giselle Barón-Gualdrón and Viviana Güiza-Argüello
Polymers 2026, 18(5), 633; https://doi.org/10.3390/polym18050633 - 4 Mar 2026
Viewed by 434
Abstract
Heavy metal contamination remains a critical threat to water quality, particularly in effluents associated with industrial activities such as electroplating. This study presents an exploratory proof of concept for a simplified and low-requirement method to fabricate bovine serum albumin (BSA) hydrogels crosslinked with [...] Read more.
Heavy metal contamination remains a critical threat to water quality, particularly in effluents associated with industrial activities such as electroplating. This study presents an exploratory proof of concept for a simplified and low-requirement method to fabricate bovine serum albumin (BSA) hydrogels crosslinked with glutaraldehyde (GA) as protein-based adsorbents for Cu2+, Ni2+, and Co2+ removal. Hydrogel slabs were prepared using BSA concentrations of 20% and 25% (w/v) and GA in the 0.6–1.0% (v/v) range, with formulation adjustments guided by handling and aqueous stability. Swelling behavior was monitored for 23 days, and 0.9% (v/v) GA was selected to balance network expansion with hydrogel consistency. FT-IR confirmed preservation of protein functional groups in the crosslinked network, and TGA/DTG demonstrated multi-step thermal behavior consistent with hydrated protein matrices and a stabilizing effect of increased GA content. Metal removal tests at 50–100 ppm (Cu2+, Ni2+) and 70–100 ppm (Co2+) showed rapid removal approaching equilibrium within the first hours and improved performance at higher BSA content, achieving maximum removal percentages of 99.258% for Cu2+, 80.733% for Ni2+, and 76.070% for Co2+. Adsorption behaviors for Cu2+ and Co2+ aligned with the Langmuir model, while Ni2+ was better described by the Freundlich model. Although the scope is intentionally preliminary and limited to controlled synthetic systems, these results support GA-crosslinked BSA hydrogels as promising, easily fabricated adsorbents and establish a foundation for future studies on broader ion selectivity, competitive adsorption, and adsorption–desorption performance. Full article
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22 pages, 1960 KB  
Review
Micro- and Mesoporous Silica-Based Materials as Support Catalysts in Reforming Reactions
by Chiara Nunnari, Antonio Fotia, Angela Malara, Anastasia Macario and Patrizia Frontera
Catalysts 2026, 16(3), 218; https://doi.org/10.3390/catal16030218 - 1 Mar 2026
Viewed by 705
Abstract
Reforming processes are key technologies for the production of hydrogen and synthesis gas from hydrocarbon feedstocks, with steam reforming and dry reforming being the most extensively studied routes. Steam reforming remains the dominant industrial process due to its high efficiency and economic viability; [...] Read more.
Reforming processes are key technologies for the production of hydrogen and synthesis gas from hydrocarbon feedstocks, with steam reforming and dry reforming being the most extensively studied routes. Steam reforming remains the dominant industrial process due to its high efficiency and economic viability; however, its associated CO2 emissions raise environmental concerns, partially mitigated through an integration with carbon capture and storage technologies. Dry reforming has emerged as an attractive alternative, although it requires high operating temperatures and suffers from catalyst deactivation. Catalyst design is therefore critical for improving process efficiency and stability. Supported metal catalysts, particularly Ni-based systems, are widely employed, with the support material playing a decisive role in metal dispersion, resistance to sintering and coking, and reaction selectivity. Microporous and mesoporous silica-based materials, including zeolites and ordered mesoporous silicas, offer tunable structural and surface properties that enhance catalytic performance. The novelty of this work lies in its holistic approach to reforming catalysis, where the catalytic performance is not discussed solely in terms of active metals, but is systematically correlated with the surface properties, chemical composition, and structural features of silica-based supports. Moreover, this study expands the perspective to alternative and less-explored feedstocks. By considering multiple fuels and support types, the study provides new design guidelines for developing more efficient and sustainable reforming catalysts. Full article
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22 pages, 2246 KB  
Review
Environmental Impact of Extraction of Rare Earth Elements from Primary Sources and NiMH Batteries: A Literature Review
by Daniel Sánchez Piloto, Denise Crocce Romano Espinosa and Amilton Barbosa Botelho Junior
Metals 2026, 16(3), 254; https://doi.org/10.3390/met16030254 - 26 Feb 2026
Viewed by 739
Abstract
Rare earth elements (REEs) hold great importance in the transition to a low-carbon economy. However, their increased exploitation, supply risks, low recyclability, and limited substitution by other elements have led to their classification as critical and strategic materials. The extraction of REEs from [...] Read more.
Rare earth elements (REEs) hold great importance in the transition to a low-carbon economy. However, their increased exploitation, supply risks, low recyclability, and limited substitution by other elements have led to their classification as critical and strategic materials. The extraction of REEs from primary mining sources generates several negative environmental impacts, with greenhouse gas emissions being among the most significant. These emissions are quantified through Life Cycle Assessment (LCA) under the Global Warming Potential (GWP) category. Recycling REEs from secondary sources has emerged as a promising alternative to reduce mining dependence and environmental impacts. Nickel–metal hydride (NiMH) batteries contain approximately 5–10% REEs and represent a potential secondary source through urban mining. Our literature review presents a comparative analysis of the carbon footprint associated with the extraction of REEs from primary sources (bastnäsite and monazite), expressed per tonne of rare earth oxides (REO) produced, and with industrial-scale recycling processes of NiMH batteries, expressed per tonne of recovered REE mixture. The analysis indicates that CO2 emissions associated with recycling processes (85–179 kg CO2-eq per tonne of REO) are approximately 4 to 9 times higher than those reported for primary extraction routes; however, this comparison should be interpreted with cautiously, as recycling systems are multifunctional and involve the simultaneous recovery of additional metals such as Ni and Co, whereas primary mining operations are typically focused exclusively on REEs. Furthermore, differences in functional units, energy mixes, and geographical contexts limit the strict comparability of the results. Accordingly, a direct comparison based solely on REEs may overestimate the environmental burden of recycling. Consequently, the reported emission ranges provide an indicative perspective on relative magnitudes under current technological and regional conditions rather than a definitive comparative assessment. Despite the higher reported emissions, recycling should not be regarded as environmentally detrimental; it also plays a vital role in mitigating supply risks and reducing dependence on primary extraction. By diversifying supply sources, recycling enhances resource security and resilience. Full article
(This article belongs to the Special Issue Green Solvent Extraction for Critical Metal Recovery)
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17 pages, 6238 KB  
Article
Enhancing the Selective Reduction of Nickel to Prepare FeNi50 Alloy from Saprolite-Type Laterite by CO-CO2 Gas Pretreatment
by Zhichao Hu, Zhengliang Xue, Guihua Hang, Guo Lin, Wei Wang, Fang Huang and Yaqi Wang
Metals 2026, 16(2), 236; https://doi.org/10.3390/met16020236 - 19 Feb 2026
Viewed by 261
Abstract
Owing to the superior reduction kinetics of limonite and goethite relative to silicates, coupled with the poor beneficiation performance of saprolite-type laterite, the direct carbothermal reduction of saprolite-type laterite exhibits limited nickel selectivity. This study leverages the selective oxidation effect of CO-CO2 [...] Read more.
Owing to the superior reduction kinetics of limonite and goethite relative to silicates, coupled with the poor beneficiation performance of saprolite-type laterite, the direct carbothermal reduction of saprolite-type laterite exhibits limited nickel selectivity. This study leverages the selective oxidation effect of CO-CO2 atmosphere on the metallic iron of pre-reduced minerals, as well as its suppression of Fe2+ reduction, to promote iron migration from oxides to the silicate phase, achieving homogenization and thereby negating its kinetic advantage in reduction. Parameter optimization experiments revealed that treating pre-reduced minerals with a 30 vol% CO atmosphere at 1200 °C for 20 min achieves complete iron homogenization within the silicate phase. Compared with the nickel–iron alloy (containing less than 10 wt% Ni) obtained via the RKEF process, the combination of pre-reduction, CO-CO2 treatment, and the melting reduction process yielded nickel–iron alloys with nickel contents of 52.1 wt% (FeNi50 alloy) and 64.2 wt% at carbon consumptions of 4.0 wt% and 3.83 wt%, respectively, accompanied by nickel recovery rates of 95.5% and 91.2%. Furthermore, the enrichment of Fe2+ in the slag significantly reduces its melting point to approximately 1450 °C, enabling complete slag–metal separation after smelting at 1550 °C for 10 min. Full article
(This article belongs to the Section Extractive Metallurgy)
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20 pages, 9569 KB  
Article
Novel OER/ORR Electrocatalysts Based on High-Entropy Perovskites with 3d/4d/5d Dopants
by Klaudia Zielińska, Juliusz Dąbrowa, Marek Zajusz, Miłosz Kożusznik and Konrad Świerczek
Catalysts 2026, 16(2), 192; https://doi.org/10.3390/catal16020192 - 18 Feb 2026
Viewed by 689
Abstract
In this study, the feasibility of a new group of alkali-free high-entropy ABO3-δ perovskite cathodes, in which the B-site is occupied by a mixture of 3d and 4d/5d elements, is examined. Six different materials with a general formula [...] Read more.
In this study, the feasibility of a new group of alkali-free high-entropy ABO3-δ perovskite cathodes, in which the B-site is occupied by a mixture of 3d and 4d/5d elements, is examined. Six different materials with a general formula of La(Cu0.2Ni0.2X10.2X20.2Y10.2)O3-δ (where X1, X2 = mixture of two Co, Ga, Fe, and Y1 = one of Nb/Ta): La(Cu0.2Ni0.2Co0.2Ga0.2Nb0.2)O3-δ, La(Cu0.2Ni0.2Co0.2Ga0.2Ta0.2)O3-δ, La(Cu0.2Ni0.2Fe0.2Ga0.2-Nb0.2)O3-δ, La(Cu0.2Ni0.2Fe0.2Ga0.2-Ta0.2)O3-δ, La(Cu0.2Ni0.2Co0.2Fe0.2Nb0.2)O3-δ, La(Cu0.2Ni0.2Co0.2Fe0.2Ta0.2)O3-δ were synthesized, with five of them possessing a single-phase, Pnma perovskite structure. While in the case of the basic properties, such as electrical conductivity or thermomechanical behavior, the studied oxides show a number of similarities, the differences between them become more apparent when low-temperature Oxygen Evolution Reaction (OER) and high-temperature Oxygen Reduction Reaction performance is evaluated. The overall best performance is achieved by La(Cu0.2Ni0.2Co0.2Fe0.2Nb0.2)O3-δ and La(Cu0.2Ni0.2Co0.2Fe0.2Ta0.2)O3-δ compositions, with the former offering slightly faster OER kinetics, and the latter exhibiting superior polarization resistance as an SOFC cathode. Overall, the materials exhibit a strong correlation between composition and properties, with potential for further development into non-equimolar compositions of superior performance. Full article
(This article belongs to the Section Catalytic Materials)
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18 pages, 4638 KB  
Article
Synergistic Role of ZrO2 Promoter and Ni–NiO–ZrO2 Networks in Improving Ni Catalysts for Dry Methane Reforming at Low Temperature
by Tanakorn Ratana, Sabaithip Tungkamani, Sornsawan Srisuwan, Onnipha Sithalo and Monrudee Phongaksorn
Catalysts 2026, 16(2), 190; https://doi.org/10.3390/catal16020190 - 18 Feb 2026
Viewed by 521
Abstract
In this work, a rational catalyst design based on interfacial architecture engineering is proposed for low-temperature dry methane reforming (DMR) at 550 °C. Ni-based catalysts containing 10 wt% Ni were developed on a γ-Al2O3 support modified with 9 wt% MgO–1 [...] Read more.
In this work, a rational catalyst design based on interfacial architecture engineering is proposed for low-temperature dry methane reforming (DMR) at 550 °C. Ni-based catalysts containing 10 wt% Ni were developed on a γ-Al2O3 support modified with 9 wt% MgO–1 wt% ZrO2. Zirconia promoters were introduced either by dry impregnation or via an ammonia vapor-assisted route to construct a Ni–NiO–ZrO2 interfacial network. The effects of ZrO2 content (0, 1, and 3 wt%) and synthesis route on metal–support interactions, oxygen mobility, and coke resistance were systematically investigated. ZrO2 promotion increased the fraction of reducible Ni species and preferentially enhanced CO2 activation, thereby promoting the reverse water–gas shift (RWGS) reaction and lowering the H2/CO ratio. In contrast, ammonia vapor-assisted preparation induced the formation of an LDH-derived Ni–NiO–ZrO2 surface network, which increased the concentration of surface-accessible Ni species, suppressed excessive zirconia coverage, and significantly improved apparent oxygen mobility. These synergistic structural features are consistent with enhanced oxygen-assisted carbon removal and improved coke management through regulation of the nature of carbon species, leading to more balanced activation of CH4 and CO2. Overall, this study provides insights into interfacial structure–performance relationships for designing efficient Ni-based catalysts for CO2 utilization. Full article
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18 pages, 1736 KB  
Article
Sustainable Pathways in Powder Reuse: A Comparative Study of Virgin, Reused, and Ultrasonic-Atomization-Recycled NiTi Powder for Additive Manufacturing
by Harsh K. Bajaj, Mahyar Sojoodi, Francis Y. Asare Baffour, Maedeh Hesami, Shiva Houshmand, Vidura R. De Silva Kanakaratne, Ahu Celebi and Mohammad Elahinia
Sustainability 2026, 18(4), 1843; https://doi.org/10.3390/su18041843 - 11 Feb 2026
Viewed by 424
Abstract
Nickel–titanium (NiTi) shape memory alloys offer transformative functionality for biomedical and aerospace systems, yet their adoption in additive manufacturing (AM) remains constrained by powder reactivity, compositional sensitivity, and the high energy of feedstock production. This work establishes a unified, data-driven evaluation of how [...] Read more.
Nickel–titanium (NiTi) shape memory alloys offer transformative functionality for biomedical and aerospace systems, yet their adoption in additive manufacturing (AM) remains constrained by powder reactivity, compositional sensitivity, and the high energy of feedstock production. This work establishes a unified, data-driven evaluation of how powder-state evolution during reuse and ultrasonic plasma atomization (UPA) affects both functional behavior and environmental performance. Virgin, reused, and UPA-recycled NiTi powders were systematically characterized based on particle-size distribution (PSD), SEM morphology, sphericity, oxygen content (ONH), and differential scanning calorimetry (DSC), and these results were coupled with a process-level life-cycle assessment (LCA) spanning cradle-to-gate feedstock generation. Reused powder showed finer but broadened PSD, surface oxidation, and elevated transformation temperatures; these degradation mechanisms limited its reuse despite reducing energy demand by ~30% relative to virgin powder. UPA provided a more effective regeneration pathway: UPA-recycled NiTi recovered high sphericity and smooth particle surfaces while lowering cradle-to-gate energy from 100 ± 10 to 50 ± 5 MJ·kg−1 (≈50%) and reducing CO2-equivalent emissions by ≈45%, with ~95% material recovery. Although the UPA condition exhibited a higher oxygen content in this study due to system-level atmosphere limitations, prior work indicates that optimized inert-gas control can suppress oxidation, suggesting clear avenues for improvement. Sustainability Index analysis confirmed UPA as the most favorable route, integrating reductions in energy demand and emissions with recovery of powder morphology and reconditioning of thermal transformation behavior. More broadly, the ability of UPA to promote compositional and microstructural redistribution highlights its potential to deliberately re-tune or “reprogram” transformation temperatures for application-specific requirements when alloying and processing atmospheres are carefully managed. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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Article
The Influence of Co–Cr, Ni and NiCr Binders on the Performance of WC Coatings Deposited by Detonation Spraying
by Nurtoleu Magazov, Arystanbek Kussainov, Indira Abizhanova, Dastan Buitkenov, Nurmakhanbet Raisov and Yermakhan Molbossynov
Processes 2026, 14(4), 596; https://doi.org/10.3390/pr14040596 - 9 Feb 2026
Viewed by 326
Abstract
In the present work, the effect of the composition of the metal binder (Co–Cr, Ni, and NiCr) on the structure and performance properties of WC-based coatings obtained by detonation spraying is investigated. The coatings were characterized using microstructural analysis, EDS mapping, microhardness measurements, [...] Read more.
In the present work, the effect of the composition of the metal binder (Co–Cr, Ni, and NiCr) on the structure and performance properties of WC-based coatings obtained by detonation spraying is investigated. The coatings were characterized using microstructural analysis, EDS mapping, microhardness measurements, tribological testing, and corrosion analysis. The results show that changing the type of binder significantly affects the porosity, distribution of the WC phase, hardness, and tribological behavior of the coatings. The best combination of properties—the lowest coefficient of friction, highest hardness, and the highest corrosion resistance—was obtained for the WC–Co–Cr coating. These results indicate the potential of these coatings for extending the service life of pipeline fittings and equipment in the oil and gas sector. Full article
(This article belongs to the Special Issue Metal Material, Coating and Electrochemistry Technology)
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