Search Results (620)

This work investigates the synthesis, thermodynamic phase stability and microstructural, mechanical and tribological behavior of the CrFeMoV alloy system and its Al-modified derivatives, CrFeMoV-Al2 and CrFeMoV-Al6, which belong to the family of high- and medium-entropy alloys. The studied systems were produced via Vacuum Arc Melting (VAM), followed by a comprehensive characterization. Thermodynamic and geometric phase-formation models were employed to predict the formation of BCC/Β2 solid solutions and the potential emergence of σ-type intermetallic compounds. An ML model was also employed to further predict elemental interactions and phase evolution. These predictions were experimentally confirmed via X-ray diffraction analysis, which verified the presence of a BCC matrix in all compositions, the presence of σ-phase precipitates whose volume fraction systematically reduced with Al inclusion and the gradual increase in the B2 phase with the increase in the Al content. Scanning electron microscopy and EDX analyses uncovered noticeable dendritic segregation, with Mo and Fe enrichment in dendrite cores and in interdendritic regions, respectively. Cr, V, and Al were more uniformly distributed. Mechanical property data derived by micro hardness testing demonstrated a high hardness of 816 HV for the base alloy, ascribed to σ-phase strengthening, followed by a progressive reduction in this value to 802 HV and 756 HV in Al-containing alloys due to the attenuation of σ-phase formation and the gradual increase in the B2 phase. Dry sliding wear results unveiled a positive correlation between wear resistance and hardness, confirming the beneficial role of intermetallic strengthening. Finally, nanoindentation tests shed light on the nanoscale mechanical response, confirming the trends observed at the microscale. Overall, the combination of thermodynamic modeling and experimental analysis provide a robust framework for understanding phase stability, microstructural evolution, and mechanical performance in Al-alloyed CrFeMoV high-entropy systems, while highlighting the potential of controlled Al additions to tailor microstructure and properties. Full article

The microstructure and properties of a cobalt-free, cost-effective Al_0.4CrFe₂Ni₂ medium-entropy alloy (MEA) after multi-stage thermomechanical processing, including annealing, rolling over a wide temperature range from hot to cryogenic conditions, and subsequent precipitation strengthening, were investigated in the present study. The initially cast microstructure was effectively homogenized through hot rolling with an 80% thickness reduction followed by homogenization annealing, resulting in the formation of a single-phase supersaturated solid solution and enhanced stability of plastic deformation. Strengthening of the MEA was achieved by rolling under both ambient and cryogenic conditions, with the deformation process predominantly governed by shear band formation. However, rolling under cryogenic conditions led to a more pronounced localization of plastic deformation, promoting the formation of deformation nanotwins and resulting in significantly higher strengthening compared to ambient rolling, with the alloy reaching a yield strength of 1040 MPa and an ultimate tensile strength of 1235 MPa. Precipitation hardening was governed by the formation of B2-type (ordered body-centered cubic, BCC) precipitates, which preferentially nucleated along deformation bands, thereby effectively strengthening the alloy to a yield strength of 1420 MPa and an ultimate tensile strength of 1465 MPa. Our results demonstrate that the investigated MEA offers a wide range of tunable mechanical properties, which can be effectively tailored through appropriate combinations of thermomechanical processing routes. Full article

In order to improve the wear resistance of titanium alloy and apply it to the high-speed train brake disc, TiNbZrV_x (x = 0, 0.2, 0.4, 0.6, 0.8) refractory medium-entropy alloy coatings were prepared on Ti-6Al-4V (TC4) substrate. The effect of V content on the microstructure, mechanical properties, and friction and wear properties of the coatings was studied. TiNbZrV_x coatings achieved good metallurgical bonding with the substrate, forming BCC and B2 phases and AlZr₃ intermetallic compound (IMC). From TiNbZr coating to TiNbZrV_0.8 coating, V promotes element segregation and new phase formation, which decreased the average grain size from 85.055 μm to 56.515 μm, increased the average hardness from 265.5 HV to 343.4 HV, and reduced the room temperature (RT) wear rate by 97.8%. However, the ductility of the coatings decreased from 15.7% to 5.8% because the grain boundary precipitates changed the dislocation arrangement, and the tensile fracture mode changed from ductile fracture to brittle fracture. Abrasive wear was the main wear mode at RT, and adhesive wear and oxidation wear were the main wear modes at elevated temperature. The COF at elevated temperature was lower than that at RT, because a large number of friction pair components were transferred to the coating surface at high temperature and were repeatedly rolled to form a dense film, which played a certain lubricating role. Full article

Diffusion-controlled processes play a critical role in the heat treatment and microstructural homogenization of β-titanium alloys containing multiple β-stabilizing elements. Adding β-phase stabilizing elements like Cr and Nb to titanium alloys can significantly improve the high-temperature strength and creep performance of the alloy. Their diffusion coefficients can be used to predict the risk of softening and creep failure in high-temperature components caused by diffusion. However, reliable diffusion kinetic data for the β phase in the Ti–Cr–Nb ternary system remain scarce, limiting quantitative process modeling and simulation. In this study, diffusion behavior in the BCC (β) region of the Ti–Cr–Nb system was investigated using diffusion couples combined with CALPHAD-based kinetic modeling. Twelve sets of diffusion couples were prepared and annealed at 1373 K for 48 h, 1423 K for 36 h, and 1473 K for 24 h. The corresponding composition–distance profiles were measured by electron probe microanalysis. Composition-dependent interdiffusion coefficients and atomic mobility parameters were determined using the numerical inverse method. The results revealed temperature and composition dependence of the main interdiffusion coefficients, with Nb exhibiting a stronger influence than Cr. The evaluated kinetic parameters provide an effective kinetic description for diffusion-controlled process simulations. Full article

In order to meet the ever-growing demand in modern power electronics, the advanced soft magnetic materials (SMMs) are required to exhibit both excellent soft magnetic performance and mechanical properties. In this work, the effects of an annealing treatment on the soft magnetic properties, mechanical properties and microstructure of the Fe_24.94Co_24.94Ni_24.94Al_24.94Si_0.24 high-entropy alloy (HEA) are investigated. The as-cast HEA consists of a body-centered cubic (BCC) matrix phase and spherical B2 nanoprecipitates with a diameter of approximately 5 nm, where a coherent relationship is established between the B2 phase and the BCC matrix. After annealing at 873 K, the alloy retains both the BCC and B2 phases, with their coherent relationship preserved; besides the spherical B2 nanoprecipitates, rod-shaped B2 nanoprecipitates are also observed. After the annealing treatment, the saturation magnetization (M_s) of the alloy varies slightly within the range of 103–113 Am²/kg, which may be induced by the precipitation of this rod-shaped nanoprecipitate phase in the alloy. The increase in the coercivity (H_c) of annealed HEA is due to the inhomogeneous grain distribution, increased lattice misfit and high dislocation density induced by the annealing. The nanoindentation result reveals that the hardness after annealing at 873 K exhibits a 25% improvement compared with the hardness of as-cast HEA, which is mainly due to dislocation strengthening and precipitation strengthening. This research finding can provide guidance for the development of novel ferromagnetic HEAs, so as to meet the demands for materials with excellent soft magnetic properties and superior mechanical properties in the field of sustainable electrical energy. Full article

In this paper, a series of Co-free FeCr_0.6Ni_0.6(AlSi)_x (x = 0, 0.1, 0.12, 0.14, 0.16) high-entropy alloys (HEAs) were designed and fabricated by suction casting, and the effects of equi-molar (Al, Si) co-addition in these Fe-rich Fe-Cr-Ni-based HEAs on microstructure, mechanical properties, and corrosion resistance were systematically investigated. It is found that equi-molar (Al, Si) co-addition could cause the phase formation from FCC to FCC + BCC, while the morphologies of the phases change from dendrite-type to sideplate-type. Moreover, trade-off between strength and plasticity occurs with the increase in (Al, Si) co-addition, and the production of ultimate tensile strength and plasticity reaches the highest value when x = 0.12, while there exists a narrow region for x values to realize excellent comprehensive mechanical properties. In addition, similar corrosion resistance in 3.5 wt.% NaCl solution higher than 316L stainless steel could be realized in the HEAs with x = 0.12 and 0.14, while the latter one is slightly lower in pitting corrosion and the width of passive region, which is possibly caused by the increase in the density of phase boundaries. This work provides a novel insight on designing high-performance cost-effective Fe-rich and (Al, Si)-containing (Fe-Cr-Ni)-based HEAs combining high mechanical properties and corrosion resistance. Full article

This study evaluated the surface functionalization of a non-equiatomic TiZrNbTaMo high-entropy alloy (HEA) by micro-arc oxidation (MAO) in Cu-rich electrolytes to tailor its performance for biomedical implants. The Cu content was varied, and the resulting coatings were investigated for their morphology, phase constitution, chemical structure, wettability, and cytocompatibility. X-ray diffraction (XRD) measurements of the substrate indicated a body-centered cubic (BCC) matrix with minor HCP features, while the MAO-treated samples depicted amorphous halo with sparse reflections assignable to CaCO₃, CaO, and CaPO₄. Chemical spectroscopic analyses identified the presence of stable oxides (TiO₂, ZrO₂, Nb₂O₅, Ta₂O₅, MoO₃) and the successful incorporation of bioactive elements (Ca, P, Mg) together with traces of Cu, mainly as Cu₂O. MAO treatment increased surface roughness and rendered a hydrophilic behavior, which are features typically favorable to osseointegration process. In vitro cytotoxic assays with MC3T3-E1 cells (24 h) showed that Cu addition did not induce harmful effects, maintaining or improving cell viability and adhesion compared to the controls. Collectively, MAO in Cu-rich electrolyte yielded porous, bioactive, and Cu-incorporated oxide coatings on TiZrNbTaMo HEA, preserving cytocompatibility and supporting their potential for biomedical applications like orthopedic implants and bone-fixation devices. Full article

The interfacial behavior between lattice reinforcement and aluminum matrix plays an important role in determining the mechanical and tribological properties of lattice-reinforced aluminum matrix composites. In this study, 316L lattices with different aspect ratios were prepared by laser powder bed elting (LPBF) technology, and LY12 aluminum alloy was infiltrated under vacuum conditions. The effects of lattice aspect ratio on the interfacial reaction, microstructure, hardness, compressive strength, and wear resistance of the composites were systematically studied. First-principles calculations show that FeAl₂ and FeAl₃ intermetallic compounds are preferentially formed at the interface, showing good thermodynamic stability and mechanical properties. The microstructure analysis shows that the increase in aspect ratio promotes the formation of coarse FeAl₃ phase and network AlCu, while a too-large aspect ratio leads to the instability of microstructure and the generation of microcracks. When the lattice constant is 10 mm and the diameter of the support is 1 mm (BCC-10-1), the composite material has the best wear resistance, and the specific wear rate is 3.07 × 10⁻⁴ mm³/(N·m). These findings provide valuable insights into the design of high-performance lattice-reinforced aluminum matrix composites with customized interface properties. Full article

This work presents an atomistic investigation of the structural and mechanical properties of Li–Mg alloys with 5, 10, and 20 at.% Mg using Monte Carlo and Molecular Dynamics simulations, elastic constant calculations, and uniaxial tensile tests. Structural equilibration revealed that Mg species promote enhanced relaxation and a tendency to form B2-type ordering. The elastic constants showed that Mg primarily increases the longitudinal stiffness while the shear-related components remained nearly unchanged. Derived mechanical properties confirm this strengthening trend, and comparison with recent experimental data shows good qualitative agreement. Tensile tests showed composition-dependent deformation mechanisms: the 0 and 5 at.% Mg samples underwent complete BCC-to-FCC transformation accompanied by strong stress reduction, the 10 at.% Mg alloy exhibited a similar transition while preserving positive stresses, and the 20 at.% Mg alloy displayed an abrupt shear-band instability that interrupted the transformation. These results provide insights into the role of Mg as an element that enhances the structural stability and mechanical stiffness of Li-Mg alloys, supporting their improved performance as electrode materials. Full article

The microstructural evolution and phase stability in Fe–Mn–Al alloys play a decisive role in determining their mechanical performance and potential applications. This study investigates the precipitation behavior and crystallography of the β-Mn phase in an Fe–28.6 Mn–10.9 Al (wt.%) alloy subjected to annealing at 1100 °C, followed by water quenching and subsequent isothermal holding at temperatures between 500 °C and 900 °C for 20 h. Microstructural analysis using X-ray diffraction, optical and electron microscopy revealed a single body-centered cubic (BCC) ferritic matrix above 850 °C and the formation of β-Mn precipitates with Widmanstätten side-plate morphology at lower temperatures. The β-Mn phase was thermally stable between ~500 °C and 850 °C, with the volume fraction increasing with temperature and reaching a maximum near 650 °C. The β-Mn precipitates coarsened progressively with increasing temperature and were found to be richer in Mn than the surrounding Fe-rich BCC matrix. Crystallographic analysis established an orientation relationship (OR) of ($02\overline{1}$)_β // (100)_α and [$\overline{1}12$]_β // [012]α, where // denotes nearly parallel alignment, signifying a semi-coherent interface between the two structures. These findings clarify β-Mn precipitation, its interfacial relationship with ferrite, and its thermal stability in high-Mn Fe–Mn–Al alloys, offering guidance for microstructural design in next-generation lightweight steels. Full article

AlCoCrFeNi high-entropy alloys (HEAs) are promising materials due to their exceptional mechanical properties and thermal stability. This study employs first-principles calculations based on density functional theory (DFT) to investigate the phase stability and electronic properties of AlCoCrFeNi HEA. The atomic size difference (δ) was determined to be 5.44%, while the mixing enthalpy (ΔH_mix) was found to be −14.24 kJ/mol, and the valence electron concentration (VEC) was measured at 7.2, indicating a dual-phase structure consisting of the BCC and B2 phases. The formation energies indicated that the BCC phase exhibits the highest stability under typical conditions. The elastic properties were assessed, revealing Young’s modulus of 250 GPa, a shear modulus of 100 GPa, and a bulk modulus of 169 GPa, which suggest high stiffness. The alloy demonstrated a Poisson’s ratio of 0.25 and a G/B ratio of 0.59, indicating relatively brittle behavior. Microhardness simulations predicted a value of 604 HV0.2, which closely aligns with experimental measurements of 602 HV0.2 at 1300 W laser power, 532 HV0.2 at 1450 W, and 544 HV0.2 at 1600 W. The electronic structure analysis revealed metallic behavior, with the d-orbitals of Co, Fe, and Ni contributing significantly to the electronic states near the Fermi level. These findings offer valuable insights into the phase behavior and mechanical properties of AlCoCrFeNi HEA, which are crucial for the design of high-performance materials suitable for extreme engineering applications. Full article

FeCoNiCu(Cr, Mn, La, Ce)-Al high-entropy alloys (HEAs) were prepared via a combined centrifugal casting–self-propagating high-temperature synthesis process to serve as multifunctional catalyst precursors. The findings indicated that even with aluminum content reaching 50 wt %, the typical bcc structure inherent to HEAs was preserved. Doping additions (Cr, Mn, La, and Ce) led to pronounced microstructural changes, including alterations in morphology, porosity, and elemental distribution, while the primary phase constituents of the FeCoNiCuAl-based alloys remained consistent. It was found that La and Ce exhibited poor bulk incorporation into the HEAs, evidenced by a low surface content. Aluminum leaching and hydrogen peroxide stabilization converted these precursors into catalysts. These catalysts demonstrated high activity in the deep oxidation of propane and CO. The FeCoNiCu catalyst achieved the best results for CO oxidation, reaching 100% CO conversion at 250 °C. For propane oxidation, the FeCoNiCuCrMn catalyst was the most active, yielding 100% CO conversion at 300 °C and 97% propane conversion at 400 °C. Full article

In this study, a multiphysics coupling numerical model was developed to investigate the thermal-fluid dynamics and microstructure evolution during the laser metal deposition of AlCoCrFeNi high-entropy alloy (HEA) coatings on 430 stainless steel substrates. The model integrated laser-powder interactions, temperature-dependent material properties, and the coupled effects of buoyancy and Marangoni convection on melt pool dynamics. The simulation results were compared with experimental data to validate the model’s effectiveness. The simulations revealed a strong bidirectional coupling between temperature and flow fields in the molten pool: the temperature distribution governed surface tension gradients that drove Marangoni convection patterns, while the resulting fluid motion dominated heat redistribution and pool morphology. Initially, the Peclet number (Pe_T) remained below 5, indicating conduction-controlled heat transfer with a hemispherical melt pool. As the process progressed, Pe_T exceeded 50 at maximum flow velocities of 2.31 mm/s, transitioning the pool from a circular to an elliptical geometry with peak temperatures reaching 2850 K, where Marangoni convection became the primary heat transfer mechanism. Solidification parameter distributions (G and R) were computed and quantitatively correlated with scanning electron microscopy (SEM)-observed microstructures to elucidate the columnar-to-equiaxed transition (CET). X-ray diffraction (XRD) analysis identified body-centered cubic (BCC), face-centered cubic (FCC), and ordered B2 phases within the coating. The resulting hierarchical microstructure, transitioning from fine equiaxed surface grains to coarse columnar interfacial grains, synergistically enhanced surface properties and established robust metallurgical bonding with the substrate. Full article

Recently, we reported an antiferromagnetic ground state for equiatomic Al-Cr in the B2 structure. Here, by a joint theoretical–experimental study, we investigate the effect of Co additions to the Al-Cr alloy with the aim to synthesize a ferromagnetic B2 phase. Al₅₀Cr₃₈Co₁₂ (at.%) is prepared by arc melting from high-purity raw materials and solidifies into a combination of a Co-enriched B2 phase, a Co-depleted BCC phase, and an Al₈Cr₅ intermetallic phase. The as-cast alloy is ferromagnetic with a Curie point of 260 K, primarily due to the presence of about 54% B2 phase. Subsequent annealing decreases the fraction of the B2 phase to 27% with depletion of Cr from 20.2 at.% to 16.1 at.%, which leads to a reduction in its ferromagnetic behavior. Calculations based on Density Functional Theory (DFT) predict a corresponding decrease in the total magnetic moment and Curie temperature of the B2 phase by annealing. The present findings highlight the roles of Cr and Co in facilitating the formation of a metastable ferromagnetic B2 phase in this alloy. Full article

In the present study, AlCoCrFeNi_2.1 eutectic high-entropy alloy (EHEA) was fabricated by laser melting deposition (LMD). Then, post-heat treatment was performed at different temperatures to investigate its effects on microstructure and corrosion property of the alloy. The results obtained from microstructural characterization indicate that the alloy, whether heat-treated or not, exhibited a lamellar eutectic microstructure composed of alternating FCC and BCC phases. With the increase in the heating temperature from 600 to 1000 °C, the interlamellar spacing and volume fraction of the FCC phase gradually increased. Electrochemical testing in 3.5 wt.% NaCl solution revealed that the resistance of the alloy to corrosion was improved with the increasing heating temperature, which was attributed to the increased volume fraction of the FCC phase. However, the immersion test in 3.5 wt.% NaCl solution also suggests that heating above 800 °C increased the susceptibility of the alloy to pitting corrosion, due to the more pronounced enrichment of Al in the BCC phase. Full article