Search Results (2,294)

Cordierite-based ceramics (Mg₂Al₄Si₅O₁₈) were successfully synthesized and comprehensively characterized to evaluate their structural and dielectric behavior for high-temperature electronic applications. Morphological, microstructural and vibrational analyses confirm the high phase purity and structural integrity of the synthesized material. Dielectric measurements reveal high real permittivity (ε′) values at low frequencies and elevated temperatures, mainly attributed to interfacial polarization arising from Schottky-type barriers at grain–grain and surface–volume interfaces, underscoring the crucial influence of heterogeneous interfaces on the dielectric response. The electrical conductivity follows a thermally activated hopping mechanism involving both intra-grain and grain-boundary charge transport. Analysis of the electric modulus formalism provides further insight into relaxation dynamics: the real (M′) and imaginary (M″) components highlight pronounced space-charge effects, with M″ exhibiting a distinct relaxation peak (M″) associated with grain contributions. The systematic shift of this peak toward higher frequencies with increasing temperature indicates enhanced charge-carrier mobility and a strongly thermally activated relaxation process. The frequency-dependent conductivity displays two regimes: a low-frequency plateau corresponding to dc conductivity and a high-frequency dispersive region following a power-law behavior characteristic of hopping conduction, with power-law exponents (α₁ and α₂) markedly lower than unity, confirming the non-Debye character of the relaxation processes. The hopping frequency (ω) increases with temperature, further supporting the thermally activated nature of charge transport. Activation energies extracted from Arrhenius plots of dc conductivity are 0.88 eV for grain boundaries and 0.83 eV for grains, demonstrating that both microstructural regions significantly contribute to the overall conduction process. Full article

Copper functions as an exceptionally efficient conductor, garnering considerable interest in electrical and thermal applications; however, its relatively malleable nature and insufficient durability may hinder its structural effectiveness. This study focused on the development of copper-based nanocomposites by reinforcing a copper matrix with co-precipitated CuO/Al₂O₃ nanoparticles (varying from 0 to 10 wt% in increments of 2%). A thorough examination was conducted regarding the microstructural characteristics, mechanical properties, and the electrical and thermal conductivities of the composites. X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) analysis validated the successful synthesis of nano-sized CuO and Al₂O₃ phases, with an estimated crystallite size of 33.2 ± 2.4 nm. Scanning electron microscopy revealed a relatively uniform distribution of nano-oxides within the copper matrix, albeit with signs of particle agglomeration at higher loading levels. The durability of the copper exhibited a significant enhancement attributed to the nano-oxide reinforcement, achieving an 180% increase relative to pure copper with a 10% reinforcement addition. Consequently, the tensile strength increased by approximately 68% (from around 154 MPa to nearly 260 MPa), while maintaining an exceptional level of ductility. The electrical conductivity of copper remained largely unchanged with the addition of nanoparticles; rather, a slight improvement in conductivity and a ~30% rise in thermal conductivity were observed at the maximum reinforcement level. This research work presents a copper-based nanocomposite that offers remarkable potential for applications requiring enhanced strength, wear resistance, and exceptional electrical and thermal conductivity. Full article

High-iron red mud presents a major obstacle to comprehensive resource utilization, as iron and aluminum minerals form tightly interwoven and encapsulated structures that resist conventional separation, hindering efficient co-recovery of these valuable elements. This study aimed to address this bottleneck by developing an effective strategy for iron–aluminum separation and synergistic recovery. A reduction smelting process was conducted in a sealed electric furnace using internally carbon-containing red mud pellets, enabling phase reconstruction to regulate aluminum-bearing phases while achieving iron–aluminum separation. XRD and SEM analysis verified that iron oxides were reduced to metallic iron with recovery exceeding 98%, and aluminum-bearing phases were selectively converted into active α-Al₂O₃ and mainly dodecacalcium hepta-aluminate (Ca₁₂Al₁₄O₃₃) in the slag. Under optimized Bayer leaching conditions (150 g/L NaOH, 240 °C, 90 min, liquid-to-solid ratio 6:1), aluminum extraction exceeded 60%, comparable to conventional red mud processing. This work overcomes the technical barrier of iron–aluminum co-recovery from high-iron red mud, offering a practical and efficient route for its sustainable valorization. Full article

This study examines the utilisation of fly ash from the energy sector as a secondary raw material in cement composites, with the aim of improving sustainability while maintaining high mechanical performance. By partially replacing Portland cement with industrial by-products, the proposed approach supports resource efficiency and aligns cement composite production with circular economy principles. Three formulations were tested: a reference mix and mixes with 25% and 50% cement reduction. Compressive strength reached 41 MPa, confirming suitability for construction use. Chemical and textural properties were analysed using XRD, FTIR, TGA, and nitrogen adsorption (BET, BJH). The results showed structural modifications, including new crystalline phases and changes in porosity. XRD confirmed newly formed phases, while FTIR identified Si-O-Si and Al-O-Si bonds, indicating effective activation of fly ash. Reducing cement content increased surface area and mesoporosity, enhancing performance. The findings demonstrate that fly ash can serve as a sustainable substitute for Portland cement within a circular economy framework, supporting CO₂ emission reduction and resource conservation while enabling the production of durable and environmentally responsible cement composites. Full article

The present study investigates the morphology, chemical composition, and phase constitution of oxide scales formed on the Fe40Al5Cr0.2TiB intermetallic alloy after long-term oxidation at 700 °C for 2000 h in air and water vapor environments. The results demonstrate the formation of an extremely thin oxide scale (≈300 nm), composed predominantly of α-Al₂O₃, which provides effective protection against further oxidation. The oxide layer exhibits locally heterogeneous morphology, including whisker-like structures and fine crystallites. Due to the very limited thickness of the oxide scale, significant challenges arise in the interpretation of microanalytical data. It is shown that the accelerating voltage strongly influences the effective information depth in SEM-EDS analysis, leading to a substantial contribution from the substrate even at low voltages. Monte Carlo simulations were used to support the interpretation of electron–matter interactions and to explain the observed discrepancies in chemical analysis. The study demonstrates that reliable characterization of ultrathin oxide scales requires careful optimization of SEM parameters and the combined use of complementary techniques, including EDS/WDS, XRD, and EBSD. The findings highlight the importance of methodological considerations in the analysis of thin oxide layers and provide guidance for the correct interpretation of experimental data in similar systems. Full article

We engineered a compact methanol steam reforming (MSR) system tailored to power a 1 kW High-Temperature Proton Exchange Membrane (HT-PEM) fuel cell. The unit integrates an evaporator, reformer, and burner within a cylindrical titanium-alloy vacuum flask to minimize parasitic heat loss. Guided by an Artificial Intelligence Complex System Response (AICSR) framework, we developed a segmented catalyst architecture that positions an optimized Pd/ZnO/Al₂O₃ catalyst downstream of a commercial Cu–Zn catalyst bed. This spatial configuration reduces palladium consumption by >50% while maintaining a hydrogen generation rate of 8000 sccm at 250 °C. During a 40 h stability test, the system exhibited a low deactivation rate of 0.235% h⁻¹, with methanol conversion decaying gradually from 98.1% to 88.7%. The downstream PdZn intermetallic phase actively promoted the water–gas shift (WGS) reaction, restricting CO concentration to an average of 3.9% (minimum 2.5%). Achieving a system thermal efficiency of 88.589% and a 20 min startup time, this design validates AI-assisted spatial catalyst distribution as a highly viable strategy for compact hydrogen generation. Full article

Silicon carbide (SiC) ceramics are among the most attractive materials for lightweight armor because they combine low density (3.0–3.2 g/cm³), high hardness, and high thermal and chemical stability; however, their densification remains challenging because of strong covalent bonding and low self-diffusion. This review analyzes the main sintering routes used for armor-grade SiC ceramics, including solid-state sintering, liquid-phase sintering, hot pressing, gas-pressure sintering, hot-isostatic pressing, ultra-high-pressure sintering, two-step sintering, and spark plasma sintering, together with additive systems based on B, C, Al₂O₃, Y₂O₃, MgO, CaO, and rare-earth oxides. Reported data show that solid-state sintering typically requires 2100–2300 °C and yields 90–95% relative density, whereas hot pressing and liquid-phase sintering achieve 96–99% density at lower temperatures, generally with a flexural strength of 350–800 MPa, fracture toughness of 3.5–7.0 MPa·m^1/2, and hardness of 20–30 GPa. Among the reviewed methods, spark plasma sintering provides near-theoretical density (≥99%) together with the most favorable combination of strength (up to 850 MPa) and hardness (up to 35 GPa). Overall, liquid-phase sintering and spark plasma sintering offer the most favorable balance between densification, microstructural control, and armor-relevant mechanical performance. Full article

Efficient charge transfer and effective separation of photo-generated charge carriers are pivotal to the photocatalytic process. In this study, a novel CoAl₂O₄@nitrogen-doped graphitic carbon (CoAl₂O₄@NGC) composite photocatalyst was fabricated via a stepwise hydrothermal method coupled with high-temperature calcination, and its photocatalytic performance for CO₂ reduction was systematically investigated. X-ray diffraction (XRD), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and photoelectrochemical measurements were employed to characterize the phase structure, microstructure, surface chemical state and photoelectrochemical properties of the catalyst. Spinel-structured CoAl₂O₄ nanoparticles were uniformly anchored on the NGC substrate, forming a well-integrated composite interface. XPS analysis confirmed the coexistence of Co²⁺/Co³⁺ mixed valence states in CoAl₂O₄ which provides abundant redox sites for CO₂ activation. Photocatalytic tests showed that CoAl₂O₄@NGC exhibits excellent catalytic activity and cycling stability, with CO and CH₄ yields of 27.88 μmol·g⁻¹·h⁻¹ and 23.90 μmol·g⁻¹·h⁻¹, respectively. The narrow bandgap (1.54 eV) enhances visible light absorption, while efficient electron-hole separation and reduced charge transfer resistance improve photocatalytic efficiency. Theoretical calculations further reveal that CoAl₂O₄@NGC lowers the adsorption free energy of CO₂ and the energy barrier for COOH formation, thus facilitating the photocatalytic CO₂ reduction. This work provides insights for the design of efficient and stable photocatalysts for CO₂ reduction and deepens the understanding of the synergistic catalytic mechanism in the spinel/nitrogen-doped carbon composite system. Full article

The reconstruction of detrital flux, paleoclimate, paleosalinity, paleo-primary productivity, paleohydrodynamic conditions, and paleo-water depth enhances understanding of sedimentary processes and their drivers during deep-time greenhouse-icehouse transitions, such as the Eocene–Oligocene transition. This study uses detailed geochemical analyses of major oxides and trace elements in sediment samples collected from the Beni Suef Formation (Bartonian–Priabonian) and the Maadi Formation (Priabonian) in the southern Tethys shelf (Egypt, northeastern Desert). Detrital proxies, including Si/Al, Ti/Al, and Zr/Al, indicate an enhanced influx of terrigenous sediments in the middle portion of the Qurn Member of the Beni Suef Formation, as further supported by noticeable facies variations, particularly the transition from shale to coarser silt- and sand-sized fractions. Paleoclimate indicators (Sr/Ba, Rb/Sr, K₂O/Al₂O₃, and Sr/Cu) point to a climatic shift from humid to arid conditions, consistent with the regional Late Eocene aridification across the Tethyan realm. Paleosalinity proxies (Sr/Ba, Ca/Al, and Mg/Al×100) suggest episodic intensification of open-marine influence and a reduction in freshwater input, with an upsection increase in Sr/Ba ratios, reflecting phases of enhanced marine water settings or decreased terrestrial runoff. Primary productivity was evaluated using multiple geochemical proxies, including P, Ni/Al, Cu/Al, P/Al, P/Ti, and Babio ratios. These collectively indicate generally low primary productivity interrupted by intervals of enhanced paleoproductivity or increased organic matter export to the sediments. This interpretation is further supported by the low total organic carbon (TOC) values. These results highlight the sensitivity of the southern Tethys shelf to Middle–Late Eocene climatic variability and the key role of prevailing paleoenvironmental conditions in controlling sediment supply, water chemistry, and biological productivity. Full article

By adding Ce to high-strength low-alloy steel, the effects of heating parameters and Ce on grain growth were examined through in situ observation and dynamic analysis of grain growth behavior during heating, combined with precipitated phase analysis and pinning force calculations. In situ observation of the heating process revealed the behavior of grain growth and grain boundary migration in real time, providing an intuitive and accurate illustration of the effect of Ce on grain growth behavior. The mechanism of Ce’s role in refining austenite grains was clarified. The results revealed that at 1050 °C, Ce had little effect on grain growth. Ce delayed the grain coarsening temperature from 1050–1150 °C to 1150–1250 °C, resulting in grain refinement. The predicted results from the established dynamic model were consistent with the grain growth process, demonstrating high predictive accuracy. After Ce treatment, the activation energy for grain growth increased from 172.058 to 193.703 kJ/mol, representing a 12.58% rise, rendering grain growth more difficult. Within the holding temperature range, small spherical Nb-rich (Nb, Ti)(C, N) and large rectangular Ti-rich (Nb, Ti)(C, N) existed. The addition of 0.0070% Ce delayed the dissolution of Nb-rich carbonitrides. Finer precipitated phases and high-melting-point, fine Ce₂O₂S and CeAlO₃ inclusions at grain boundaries provided greater pinning force, inhibiting grain growth. Full article

This study elucidates the impact of laser volumetric energy density (VED) on the densification behavior, microstructural evolution, wear resistance, and corrosion resistance of high-Nb TiAl alloys fabricated via laser powder bed fusion (LPBF). Experimental characterization results showed that relative density first increased and then decreased with increasing VED, reaching a maximum density of 97.13% at 66.67 J/mm³. Across the process windows, the high-Nb TiAl alloys were primarily composed of γ-TiAl, α2-Ti3Al, and β/B2 phases with varied proportions. Mechanical property analysis showed that the alloy attained a maximum average hardness of 422 HV_0.5 at 81.48 J/mm³, due to the accumulation of harder α2 and B2 phases. However, the high-Nb TiAl alloys fabricated at 66.67 J/mm³ exhibited excellent wear resistance, as evidenced by wear track widths and depths of 971.71 μm and 21.83 μm, respectively. Abrasive and oxidative wear were identified as the primary mechanisms. Meanwhile, this specimen also exhibited excellent corrosion resistance, a corrosion current density of 1.421 × 10⁻⁶ A/cm², attributed to the coupled dense passive film of TiO₂ and Al₂O₃ that prevented chloride ingress. The findings in this work may provide a critical experimental reference and theoretical underpinnings for LPBF-fabricated lightweight structural materials. Full article

The escalating power density in Active Phased Array Radar has made the thermal management of Transmitter and Receiver (T/R) modules a critical bottleneck for radar performance. To address the thermal resistance of traditional cold plates, this study investigates an innovative embedded cooling strategy utilizing micro-pyramid arrays and advanced nanofluids. Thermal performance was evaluated using maximum temperature, maximum temperature difference and surface temperature standard deviation (ST). Higher pyramid density markedly enhances temperature uniformity, an effect that scales positively with the power load. Under a 100 W condition, the 8-circle micro-pyramids configuration (the densest structure with roughness Ra = 1.3) achieved a 22.58 K reduction in maximum temperature and a 22.5% improvement in temperature uniformity compared to the 2-circle structure, and outperformed the 4-circle structure by 16.98 K and 17.9%, respectively. Furthermore, a comparative analysis of nanofluids (Al₂O₃, CuO, graphene, and h-BN) is conducted and it is found that graphene nanofluid exhibits the best overall heat transfer enhancement because of its high thermal conductivity and moderate reduction in specific heat capacity. The thermal performance of the nanofluid is evaluated by comparing the maximum temperatures of the heat source at the 8-circle structure. The synergistic coupling of graphene nanofluid with the 8-circle array yields a remarkable 35.38% enhancement in temperature uniformity at 100 W. The enhancement mechanisms are mainly attributed to intrinsic thermophysical properties of the nanoparticles and convection caused by denser pyramid array. The aforementioned findings provide important guidance for the thermal management design of antenna and other high-density integrated electronic systems with embedded cold plate design demand. Full article

Many advances in enhanced oil recovery (EOR) take advantage of the unique properties of nanomaterials to improve characterization of formation properties, achieve conformance control during flood operations, and extend the controlled release time of polymers. Magnetite nanoparticles (nMag) have been employed in these processes due to their low cost, low toxicity, and ability to be engineered to meet desired needs, especially with the application of a magnetic field. Similarly, silica dioxide (SiO₂) and aluminum oxide (Al₂O₃) nanoparticles have been evaluated for the delivery of scale and asphaltene inhibitors. However, the injection of nanoparticles into porous media comes with the risk of formation damage due to particle deposition, which can lead to increased injection pressures and reductions in permeability. The goal of this study was to develop a method to evaluate and assess nanoparticle formulations for their potential to cause formation damage. A screening apparatus was constructed to hold small sandstone discs (~2 mm) or cores (~2.5 cm) for rapid testing with minimal material use and the capability to be used with either aqueous brine solutions or non-polar solvents as the mobile phase. Image analysis of the disc and pressure measurements demonstrated increasing deposition of nMag and face-caking when the salinity was increased from 500 mg/L NaCl (8.56 mM) to API brine (2.0 M). Similarly, when the injected concentration of silica nanoparticles in 500 mg/L NaCl was increased from 1 to 10 wt%, the back pressure increased by 55 psi, and face-caking was observed. The screening test results were consistent with traditional core-flood tests and was able to be modified to accommodate organic liquid mobile phases. The screening test results closely matched nanoparticle transport and retention measured in sandstone cores, confirming the ability of the system to rapidly screen nanoparticle formulations for potential formation damage. Full article

Layered nickel-rich cathodes are regarded as promising cathode materials for lithium-ion batteries (LIBs) due to their higher electrochemical capacities and lower cost. However, the development and commercial application of nickel-rich cathodes are severely hindered by significant capacity fading under a high charge cut-off voltage (4.5 V), which arises from interfacial instability and bulk structural degradation during charge–discharge processes. In this study, a two-step double-coating strategy was innovatively adopted to successfully synthesize Al₂O₃/LiBO₂ co-coated LiNi_0.71Co_0.09Mn_0.2O₂ cathode material (denoted as NCM-Al/B). X-ray photoelectron spectroscopy (XPS) verified that Al existed stably in the form of Al³⁺, and B formed B-O-M covalent bonds with transition metals (Ni/Co/Mn), constructing a dual-element synergistic interface. This interface significantly reduced the surface Ni³⁺ content and enhanced the structural stability by suppressing the H₂→H₃ phase transition. The NCM-Al/B material exhibits excellent electrochemical performance: it maintains a remarkable cycling stability with a capacity retention of 91.6% after 100 cycles at 1 C and 25 °C and delivers a discharge capacity of 156.6 mAh·g⁻¹ with a capacity retention of 75.4% after 100 cycles at a high rate of 1 C. This work establishes a chemically driven double-coating strategy and provides a new paradigm for optimizing the performance of high-nickel cathode materials. Full article

Hydrogen plasma heating, a unique method for heating and reducing iron ore, is distinguished by its high heat, rapid reduction, and high efficiency, making it a promising technique in the metallurgy field. In this study, a non-transferred arc plasma heating system was used with Ar-H₂ as the working gas and acidic pellets as the raw material. The microstructures and elemental distributions of the slag and iron phases during the reduction process were examined using electron microscopy and energy-dispersive X-ray. The variation patterns of Fe-containing phases in the reduction products were found using X-ray diffraction and full-spectrum fitting refinement. The conversion rate of the oxidized pellets and the deoxidation conversion rate per area were estimated for various gas flow rates and reduction times. A reaction kinetics model was also used to study the reaction controlling step. The results showed that during the reduction process, with an H₂ flow rate of 4.5 L min⁻¹ and a 40 min reduction, the conversion(α) reached 99.89% and the purity of the reduced metallic iron reached 99.9%, achieving the industrial-grade 3N standard. Si and Al in the melt bath generated fayalite (Fe₂SiO₄) and hercynite (FeAl₂O₄) with Fe_xO. The deoxidation conversion rate per unit area was 1.11 g (cm² min)⁻¹. A three-dimensional diffusion-controlled model was used to describe the reduction process, and the mechanism function was 2/3(1 + α)^3/2[(1 + α)^1/3]⁻¹. The values of the reduction reaction rate constant (K) were 12.6 × 10⁻² s⁻¹ and 12.8 × 10⁻² s⁻¹ when the flow rates of H₂ gas were 3 and 4.5 L min⁻¹, respectively. The apparent activation energy was 21.9 kJ mol⁻¹. The empirical equation for the specific reduction rate was calculated as ln r = −2637.5/T − 0.407. Full article