Search Results (157)

Magnesium as a biodegradable metal implant has garnered attention. Nevertheless, its rapid degradation rate and insufficient osseointegration restrict its clinical applications. In order to enhance the corrosion resistance and bioactivity of magnesium alloys, superhydrophobic hydroxyapatite (HA) layers were synthesized on micro-arc oxidized (MAO)-treated AZ31B magnesium alloy through liquid-phase deposition. This study examined the surface morphology, phase composition, bonding strength, wettability, electrochemical properties, and in vitro mineralization of the synthesized coatings. The study results demonstrated that the improved corrosion resistance of composite coatings in Hank’s solution is due to the formation of a protective HA layer. The inclusion of the MAO coating significantly enhances the bonding strength between the hydroxyapatite (HA) layer and the bare magnesium alloy. The concentration of NaH₂PO₄ affects both the microstructure and wettability. The composite coating exhibited excellent osseointegration capabilities, with new HA layers observed after immersing the samples in simulated body fluid (SBF) solution for three days. These findings suggest that the combination of MAO and solution treatment presents a promising method for enhancing biocompatibility and reducing magnesium degradation, thus making it a viable option for biodegradable implant applications. Full article

This study presents a systematic investigation into the influence of pulse frequency on the micro-arc oxidation (MAO) coating of AZ31B magnesium alloy following electron-beam remelting (EBR). The morphology, thickness, and corrosion resistance of the EBR-MAO composite coating were meticulously analyzed across various pulse frequencies (100 Hz, 200 Hz, 300 Hz, 400 Hz) employing scanning electron microscopy (SEM), X-ray diffraction (XRD), and electrochemical measurement techniques. The results show that as the pulse frequency escalates from 100 Hz to 400 Hz, the average thickness of the EBR-MAO composite coating diminishes from 41.1 μm to 38.5 μm, reduced by 6.7% compared to 10.4% in the MAO coating. Concurrently, the porosity exhibits a reduction from 1.93% to 1.35%, accompanied by a densification of the coating’s structure. High pulse frequencies yield coatings with enhanced smoothness and fewer defects. Notably, the corrosion resistance of the coatings demonstrates significant improvement at higher frequencies (400 Hz) compared to their lower-frequency (100 Hz) counterparts, as evidenced by a tenfold increase in corrosion current density. This research underscores the pivotal role of pulse frequency in optimizing the protective qualities of MAO coatings on magnesium alloys. Full article

AZ31B magnesium alloy (wt.%: Al 2.94; Zn 0.87; Mn 0.57; Si 0.0112; Fe 0.0027; Cu 0.0008; Ni 0.0005; Mg remaining) has appropriate mechanical properties, good biodegradability and biocompatibility and can be used as a good orthopedic implant material. AZ31B magnesium alloy with a superhydrophobic surface exhibits excellent corrosion resistance and antibacterial adhesion performance, but superhydrophobic surfaces also hinder osteoblast adhesion and proliferation on the implants, resulting in unsatisfactory osteogenic properties. Therefore, it is necessary to achieve the wettability transition of the superhydrophobic surface at an early stage of implantation. In this work, superhydrophobic hydroxyapatite (HA)/calcium myristate (CaMS)/myristic acid (MA) composite coatings were prepared on AZ31B magnesium alloy using the hydrothermal and immersion methods. The composite coatings can spontaneously undergo the wettability transition from superhydrophobic to hydrophilic after complete exposure to simulated body fluid (SBF, a solution for modeling the composition and concentration of human plasma ions) for 9 h. The wettability transition mainly originated from the deposition and growth of the newly formed CaMS among the HA nanopillars during immersing, which deconstructed the micro-nano structure of the superhydrophobic coatings and directly exposed the HA to the water molecules, thereby significantly altering the wettability of the coatings. Benefiting from the superhydrophobic surface, the composite coating exhibited excellent antibacterial properties. After the wettability transition, the HA/CaMS/MA composite coating exhibited superior osteoblast adhesion performance. This work provides a strategy to enable a superhydrophobic coating to undergo spontaneous wettability transition in SBF, thereby endowing the coated magnesium alloy with a favorable osteogenic property. Full article

This paper presents research findings on the turning of AZ31B magnesium alloy using ceramic-coated tungsten carbide tool inserts in a dry environment. Fifteen experiments were conducted according to the Box–Behnken design (BBD) for the straight turning of AZ31B magnesium alloy to investigate the variations in two important machinability indicators, i.e., material removal rate ‘MRR’ and mean roughness depth ‘R_Z’, with variations in cutting speed ‘C_S’, feed rate ‘f_r’, and depth of cut ‘DoC’. The cutting speed and feed rate had the maximum influence on the mean roughness depth and material removal rate, respectively. To address the challenge of optimizing conflicting machining responses, desirability function analysis (DFA) and grey relational analysis (GRA) were employed to identify the optimal turning parameters for conflicting machinability indicators or responses. These techniques enabled the simultaneous maximization of the material removal rate and the minimization of the mean roughness depth, ensuring an effective balance between productivity and surface quality. The optimal turning conditions—cutting speed of 90 m/min, feed rate of 0.2 mm/rev, and depth of cut of 1.0 mm—yielded the best multiperformance results with an MRR of 18,000 mm³/min and an R_Z of 2.21 µm. Scanning electron microscope (SEM) analysis of the chip and flank surface of the cutting tool insert used in the confirmation tests revealed the formation of band-saw-type continuous chips and tool wear caused by adhesion and abrasion. Full article

This study explores the enhancement of photocatalytic activity in Zeolitic Imidazolate Framework-67 (ZIF-67), integrated with plasma electrolytic oxidation (PEO) coatings on an AZ31 magnesium alloy through post-treatment with potassium permanganate (KMnO₄). The KMnO₄ treatment induces the partial amorphization of ZIF-67, resulting in improved light absorption and the increased availability of catalytic sites. Structural and compositional analyses confirmed the formation of MnO_x species and amorphous domains that synergistically contribute to enhanced photocatalytic performance. Under visible light, the treated coatings demonstrated remarkable efficiency, degrading 99.43% of rhodamine B (RhB) dye within just 50 min, an improvement attributed to superior light absorption, enhanced charge separation, and the introduction of additional active sites. These findings establish KMnO₄ post-treatment as a transformative approach for optimizing MOF-based coatings, offering a pathway to develop advanced functional coatings with exceptional dye degradation capabilities. Full article

In this study, the strain distribution and microstructural evolution of the AZ31B magnesium alloy were analyzed via uniaxial tensile loading combined with an in situ tensile test. The results conclusively showed that the strain on the AZ31B magnesium alloy’s surface is not uniform during tensile loading in a specific direction, and the emergence of localized twins fosters the development of densely intersecting shear bands, whereas prismatic slip intensified the strain concentration within these bands, ultimately bolstering their strength. These densely packed, discrete shear bands exhibited a dual role: they stabilized plastic deformation processes while simultaneously contributing to material failure. By elucidating the intricate relationship between grain orientation, evolution of the microstructure, and mechanical properties, we could effectively mitigate the detrimental orientations and deformations in anisotropic-polycrystalline materials to enhance their plasticity. The research carries paramount scientific significance and is the key to maximizing the engineering application potential of the AZ31B magnesium alloy. Full article

This paper aimed to investigate the enhancement of the corrosion resistance of a protective system applied on the AZ31 magnesium alloy to be used as an orthopedic biomedical device, composed of three different superimposed layers: (a) magnesium-based oxide, (b) polydopamine, and (c) polylactic acid. Specifically, morphological and chemical analyses, crystallographic, roughness, and micro-hardness were carried out. The electrochemical measurements were performed in Hanks’ Balanced Salt solution at 37 °C. The micro arc oxidation (MAO) treatment involved the classic pancake structure of the oxide with a consequent high extension of the real area.The sealing ofits pores via the polydopamine was well highlighted through the surface roughness analysis. As expected, the magnesium oxide layer reduced the degradation rate.The presence of polydopamine on the oxide layer improved the corrosion resistance of the alloy, showing a pseudo-passivity range in the potentiodynamic polarization curve, due to the filling of oxide pores.The highest impedance modulus in the electrochemical impedance spectroscopy analysis during the temporal observation of 168 h was observed when all coatings were applied on magnesium substrate, due to a synergetic action. Thus, the multilayers should represent a protective system to control the degradation process. Full article

In this study, a probabilistic model within the dislotwin constitutive framework of DAMASK (the Düsseldorf Advanced Material Simulation Kit) was established to describe the cyclic loading behaviors of AZ31B magnesium alloys. Considering the detwinning procedure within the twinned region, this newly developed dislocation–twinning–detwinning model was employed to accurately simulate stress–strain behaviors of AZ31B magnesium alloys throughout tension–compression–tension (T-C-T) cycle loading. The investigations revealed that the reduction in yield stress during the reverse loading process was attributed to the active operation of twinning and detwinning modes. Furthermore, the evolution of the twin volume fraction during cycle loading scenarios was quantitatively determined. According to these results, the relative activities of plastic deformation modes during T-C-T loading were further analyzed. Full article

Magnesium alloys are an important group of materials that are used in many industries, primarily due to their low weight. Constantly increasing quality requirements make it necessary to improve the accuracy of manufactured products. In this study, the precision milling process for AZ91D and AZ31B magnesium alloys was investigated, and the results obtained with uncoated and TiB₂-coated end mills were compared. The impact of variable cutting parameters was also investigated. Specifically, the study focused on the dimensional accuracy of the machined parts. The results showed that even though the dimensional accuracy obtained in milling both magnesium alloys was comparable, it was higher in the case of the AZ31B alloy by up to 22%. The study also demonstrated that the use of the TiB₂ coating did not have the desired effect and that higher dimensional accuracy up to 27% was obtained with the uncoated tool. Full article

This manuscript presents the influence of manufacturing process parameters (peak current density, frequency, process time) on the micromechanical and sclerometric properties of oxide coatings. These parameters were selected based on Hartley’s experimental design, considering three variables at three levels. The coatings were produced on the AZ31B magnesium alloy using the plasma electrolytic oxidation (PEO) method. A trapezoidal voltage waveform and an alkaline, two-component electrolyte were used during the process. The micromechanical and sclerometric properties were assessed by measuring the hardness (H_IT) and Young’s modulus (E_IT) and determining three critical loads: Lc1 (the critical load at which the first coating damage occurred—Hertz tensile cracks within the scratch), Lc2 (the critical load causing the first cohesive damage to the coating), and Lc3 (the load at which the coating was completely destroyed). Scratch tests were supplemented with profilographometric measurements, which were used to generate isometric images. To identify the relationship between micromechanical and sclerometric properties and the manufacturing parameters, statistical analysis was performed. Research has demonstrated that the plasma electrolytic oxidation (PEO) process improves the micromechanical and adhesive properties of oxide coatings on the AZ31B magnesium alloy. The key process parameters, including peak current density, frequency, and duration, are crucial in determining these enhanced properties. Full article

The surface corrosion of magnesium alloys is effectively addressed currently by the creation of a micro-arc oxidation (MAO) ceramic layer. However, oxide film porousness restricts magnesium alloy use. Thus, this work used atomic layer deposition (ALD) to create a TiO₂ coating on MAO-coated AZ31B magnesium alloy to plug micropores and increase corrosion resistance and biological characteristics. The samples were analyzed using SEM, EDS, XPS, and XRD to determine their surface appearance, chemical content, and microstructure. Micro-arc oxidation produced a 20 μm oxide coating. The TiO₂ film reached 47.41 nm after 400 atomic layer deposition cycles. All corroded samples were tested for corrosion resistance using electrochemical and hydrogen evolution methods and examined for surface morphology. In vitro cell experiments examined biocompatibility. The results indicate that the TiO₂ layer sealed the MAO coating’s micro-pores and micro-cracks, enhanced corrosion resistance, and preserved surface morphology following corrosion. The TiO₂/MAO composite coating is more biocompatible than the substrate and MAO coating. This research proposes coating AZ31B magnesium alloy for bio-remediation to increase corrosion resistance and biocompatibility. Full article

Friction stir welding (FSW) and ultrasonic vibration enhanced FSW (UVeFSW) experiments were conducted by using 6061-T6 Al alloy and AZ31B-H24 Mg alloy sheets of thickness 2 mm. The suitable process parameters windows were obtained for the butt joining of Al/Mg sheets. The effect of ultrasonic vibration on the macrostructure and mechanical properties of the dissimilar joints was studied. The results showed that the width of the weld nugget zone (WNZ) was enlarged to some extent and the hardness distribution in WNZ was more uniform in UVeFSW. In addition, the application of ultrasonic vibration effectively promoted the interpenetration degree of dissimilar materials in the WNZ so that the mechanical interlocking on the bonding interface of dissimilar Al/Mg materials was enhanced. The facture positions were changed from the bonding interface in FSW to the boundary between WNZ and the thermo-mechanical affected zone, and the ductile fracture zone was expanded. The highest ultimate tensile strength was 205 MPa at the process parameters set of 1200 rpm–50 mm/min in UVeFSW in this experiment. The average ultimate tensile strength of FSW/UVeFSW joints was 172.3 MPa and 184.4 MPa, respectively, and the average ultimate tensile strength was increased by 7.02% with the introduction of ultrasonic vibration. Full article

The aim of this study was to determine the microstructural evolution, tensile characteristics, and strain-hardening response of AZ31B magnesium alloy welds as influenced by post-weld heat treatment (PWHT). Thus, the AZ31B alloy was welded by using a low-power pulsed Nd:YAG laser-arc hybrid welding equipped on the six-axis welding robot in the present study. Microstructure, mechanical properties and strain-hardening behaviors of the AZ31B joints under various post-weld heat treatment (PWHT) temperatures were characterized. As the heat treatment temperature increases, the grain size of the welded joint gradually increases, and the amount of β-Mg₁₇AI₁₂ phase noticeably decreases. The mechanical properties of the welded joint specimens showed a significant enhancement when subjected to heat treatment at 300 °C and 350 °C for 20 min. Especially, after 350 °C heat treatment for 20 min, the ultimate tensile strength (UTS) and elongation (EL) of specimen were 339.6 MPa and 20.1%, respectively, which were up to 99.5% and 98.5% of the AZ31B base material (BM). The strain-hardening capacity of specimens is significantly influenced by the grain size. Due to having the largest grain size, the 400–20 min specimen exhibited the highest hardening capacity and strain hardening exponent. In Kocks-Mecking type curves, both stage III and stage IV were observed in BM and joint specimens. At higher net flow stresses, the strain hardening rate in the 400–20 min joint specimen was higher due to the larger grains, which allowed for more dislocation accommodation and improved the capacity for dislocation storage. Full article

This paper presents the influence of plasma electrolytic oxidation parameters (peak current density, process time, pulse frequency) on the tribological properties and surface wettability of the produced coatings. The process parameters were selected in accordance with Hartley’s research plan for three input variables with three variable values. Oxide coatings were made on the AZ31B magnesium alloy using a trapezoidal voltage waveform and a two-component alkaline electrolyte. The tribological properties of the coatings were determined as a result of tribological tests carried out on the T-17 tester in reciprocating motion. The tribological partner for the coatings was a PEEK/HPV pin. As a result of tribological tests, the friction coefficient µ, the mass wear of the pin and the average change in sample mass were determined. The tests showed changes in both the friction coefficient and pin wear. Before and after tribological tests, profilographometric measurements of the coatings were performed. The tests allowed for the determination of roughness parameters and the load–bearing curve of the sample surfaces. Surface wettability tests were carried out by determining the contact angles. Full article

Traditional metal–plastic dissimilar welding methods directly heat the metal workpiece, which may cause potential thermal damage to the metal workpiece. Ultrasonic extruded weld-riveting (UEWR) is a relatively new method for dissimilar joining of carbon fiber-reinforced thermoplastic (CFRTP) and metal. In this method, the CFRTP workpiece is melted using the ultrasonic effect and is squeezed into prefabricated holes in the metal workpiece to form a rivet structure. In this method, the metal workpiece is not directly heated, and potential high-temperature losses can be avoided. This paper investigates the process characterizations of UERW of AZ31B magnesium alloy to carbon fiber-reinforced PA66. The process parameters are optimized by the Taguchi method. The joint formation process is analyzed based on the fiber distribution in the cross-sections of joints. The effects of welding parameters on the joint microstructure and fracture surface morphology are discussed. The results show that a stepped amplitude strategy (40 μm amplitude in the first stage and 56 μm amplitude in the second stage) could balance the joint strength and joint appearance. Insufficient (welding energy < 2600 J or amplitude-A < 50%) or excessive (welding energy > 2800 J or amplitude-A > 50%) welding parameters lead to the formation of porous defects. Three fracture modes are identified according to the fracture surface analysis. The maximum tensile shear strength of joints at the optimal parameters is about 56.5 ± 6.2 MPa. Full article