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Search Results (2,932)

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Journal = Materials
Section = Advanced Composites

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18 pages, 1756 KB  
Article
Controllable Preparation and Filtration Performance of New Composite Materials for Mining Masks
by Xin Zhang, Chenyu Zhang, Tianyu Zhou, Zeyu Sun, Yong Jin, Lihua Mi and Saisai Wu
Materials 2026, 19(3), 626; https://doi.org/10.3390/ma19030626 - 6 Feb 2026
Abstract
The effective isolation of high-concentration dust during mining and transportation processes is a hot issue of occupational health concern for workers. Based on the characteristics of graphene and its derivatives, a new type of mining mask made of graphene oxide polypropylene composite material [...] Read more.
The effective isolation of high-concentration dust during mining and transportation processes is a hot issue of occupational health concern for workers. Based on the characteristics of graphene and its derivatives, a new type of mining mask made of graphene oxide polypropylene composite material (GO polypropylene composite material) and reduced graphene oxide polypropylene composite material (rGO polypropylene composite material) was prepared using the direct impregnation method. Moreover, particle filtration performance tests were conducted under different gas flow conditions. The results showed that, at the same concentration, the reduction group (rGO polypropylene composite material) had more compliance indicators, and the comprehensive performance ranking was as follows: reduction group (rGO polypropylene composite material) > oxidation group (GO polypropylene composite material) > control group (polypropylene composite material). The reduction group with a concentration of 0.3 g/L showed the best overall performance. At a flow rate of 1.0 m3/h, the filtration efficiency of PM10 (95.61%) and PM2.5 (95.01%) met the relevant standards, while PM1.0 (94.88%) was close to the standard threshold (with a difference of only −0.12%), significantly better than the control (PM10, 93.39%) and the oxidation (PM10, 95.01%) groups. Moreover, at various flow rates, its particulate matter concentration was significantly lower than that for the oxidation and control groups. Overall, it meets the requirements of providing ideal filtration effects under different work intensities (low, medium, and high flow rates), thus providing strong technical support for individual protection of mine workers and a theoretical basis and practical guidance for reducing occupational diseases caused by dust exposure in mines. Full article
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13 pages, 1550 KB  
Article
Study of the Mechanical and Fracture Properties of Lightweight Concrete with Various Combinations of Polypropylene Fibers
by Kristýna Hrabová, Jaromír Láník and Petr Lehner
Materials 2026, 19(3), 611; https://doi.org/10.3390/ma19030611 - 4 Feb 2026
Abstract
This article examines how hybrid polypropylene fibers of three different lengths affect the mechanical and fracture properties of lightweight structural concrete with lightweight ceramic aggregate. Four mixtures were produced: a reference lightweight concrete and three fiber-reinforced variants with total dosages of 3, 6, [...] Read more.
This article examines how hybrid polypropylene fibers of three different lengths affect the mechanical and fracture properties of lightweight structural concrete with lightweight ceramic aggregate. Four mixtures were produced: a reference lightweight concrete and three fiber-reinforced variants with total dosages of 3, 6, and 9 kg/m3 in a fixed length ratio of 4:1:1. Standard tests determined the bulk density, cube compressive strength, splitting tensile strength, modulus of elasticity, and fracture parameters using a three-point bend test. Compared to the reference concrete, the fibers did not significantly change the compressive strength but consistently increased the tensile strength and energy absorption after cracking. The highest fracture energy and toughness were obtained at the highest dosage, while excessive fiber content reduced the static compressive modulus. Full article
(This article belongs to the Special Issue Fibre-Reinforced Composite Materials: Properties and Applications)
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23 pages, 7128 KB  
Article
Fatigue Life Analysis of a Plate with a Repair Node Subjected to Uniform Shear
by Iga Barca and Marek Rośkowicz
Materials 2026, 19(3), 604; https://doi.org/10.3390/ma19030604 - 4 Feb 2026
Viewed by 41
Abstract
Aircraft structures are highly susceptible to fatigue damage, particularly in thin-walled aluminum alloy components such as skin panels. Damage in the form of holes or material loss drastically reduces fatigue life and compromises structural safety, which makes effective repair strategies essential. This study [...] Read more.
Aircraft structures are highly susceptible to fatigue damage, particularly in thin-walled aluminum alloy components such as skin panels. Damage in the form of holes or material loss drastically reduces fatigue life and compromises structural safety, which makes effective repair strategies essential. This study presents an experimental investigation into the fatigue performance of EN AW-2024-T3 aluminum alloy plates with central openings subjected to uniform shear. Repair nodes were applied using two approaches: conventional riveted metal patches and adhesively bonded composite patches. Variants of patch geometry, thickness, and diameter were evaluated to determine their influence on load transfer, buckling response, and fatigue life. The results show that central holes significantly shorten fatigue life, with a 20 mm hole causing a 67% reduction and a 50 mm hole causing a 95% reduction when compared with undamaged plates. Riveted metal patches restored only part of the lost performance, as stress concentrators introduced by fastener holes initiated new fatigue cracks. In contrast, adhesively bonded composite patches provided a substantial improvement, extending fatigue life beyond that of the riveted solutions, improving buckling shape, and delaying crack initiation. Larger patches, particularly those combined with metallic inserts, proved most effective in restoring structural functionality. The findings confirm the effectiveness of bonded composite repairs as a lightweight and reliable method for extending fatigue life and enhancing the safety of damaged aircraft structures. The study highlights the importance of patch geometry and stiffness in the design of repair nodes. Full article
(This article belongs to the Section Advanced Composites)
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18 pages, 1770 KB  
Article
Performance and Regeneration Evaluation of rGO Filter Materials During Ultrasonic Cleaning with Different Cleaning Solutions
by Tao Yu, Wenjun Leng, Xin Zhang and Qing Liu
Materials 2026, 19(3), 566; https://doi.org/10.3390/ma19030566 - 1 Feb 2026
Viewed by 194
Abstract
The regeneration of air filter materials can extend the service life of filters, and also reduce resource waste and air pollution caused by replacements, which directly lower carbon emissions. This paper focuses on reduced graphene oxide (rGO) filter materials, investigating the effects of [...] Read more.
The regeneration of air filter materials can extend the service life of filters, and also reduce resource waste and air pollution caused by replacements, which directly lower carbon emissions. This paper focuses on reduced graphene oxide (rGO) filter materials, investigating the effects of ultrasonic cleaning utilizing water, lemon acid, and a cleaning agent. Regeneration performances were also tested and discussed and analyzed. Results show the synergistic effect of the cleaning agent and ultrasonic cleaning yields the most optimal regeneration performance. Compared to the water and lemon acid, filtration efficiency of rGO materials for PM10, PM2.5, and PM1.0 increased by 2.0%~12.15% and 0.42%~7.13%, 0.04%~5.67% and 0.03%~2.35%, and 0.02%~3.47% and 0.16%~2.02%, respectively. Filtration efficiency recovery rates for PM10, PM2.5, and PM1.0 using the cleaning agent exceeded 70%. Counting filtration efficiency exhibited significant changes for particle sizes from 0.265 to 1.0 μm. The resistance after water cleaning was higher than that of cleaning agent cleaning and lemon acid cleaning. After 10 cleaning cycles, the cleaning agent exhibited QF values that were 0.0012 Pa−1, 0.0003 Pa−1, and 0.0001 Pa−1 higher for PM10, PM2.5, and PM1.0, respectively, compared to the water, and 0.0007 Pa−1, 0.0001 Pa−1, and 0.0001 Pa−1 higher compared to the lemon acid. It provides data references for the efficient regeneration of rGO materials and promotes the green application of air filter materials. Full article
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19 pages, 1809 KB  
Article
Multistage Static and Dynamic Optimization Framework for Composite Laminates in Lightweight Urban Rail Vehicle Car Bodies
by Alessio Cascino, Francesco Distaso, Enrico Meli and Andrea Rindi
Materials 2026, 19(3), 531; https://doi.org/10.3390/ma19030531 - 29 Jan 2026
Viewed by 111
Abstract
This paper presents a robust multistage optimization framework for the integration of composite laminates into the car body shell of a low-floor light rail vehicle (LRV). While structural design in low-floor vehicles is typically complex, this methodology successfully balances both static and dynamic [...] Read more.
This paper presents a robust multistage optimization framework for the integration of composite laminates into the car body shell of a low-floor light rail vehicle (LRV). While structural design in low-floor vehicles is typically complex, this methodology successfully balances both static and dynamic requirements through a sequential optimization process. Developed in strict accordance with reference European standards, the methodology addresses the structural challenges inherent in low-floor architectures, where complex load paths and redistributed equipment masses require targeted reinforcement. The proposed approach sequentially addresses dynamic and static requirements through a structural optimization process. Two distinct 10-ply laminate configurations, one symmetric and one asymmetric, were investigated. The results demonstrate that the multistage optimization successfully converged to a highly mass-efficient solution, achieving a 66% reduction in laminate thickness compared to the baseline design. This significant result was accomplished while maintaining full regulatory compliance; the failure index increased by approximately 22.5% and 23.3% for the two composite laminate configurations, respectively, effectively maximizing material utilization. A key finding of this study is the preservation of structural dynamic integrity; the fundamental natural frequency was maintained at approximately 16 Hz, with a high correlation across the first ten vibration modes, confirming that the global dynamic behaviour remains unaffected. These observations provide critical insights into the synergy between hybridization and structural constraints, suggesting a systematic pathway for designers to achieve an optimal trade-off between manufacturing costs, weight reduction, and performance in advanced urban transit platforms. Full article
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21 pages, 20103 KB  
Article
The Role of FeCoNiCrAl Particle Pretreatment in Interface Bonding and Properties of Cu/FeCoNiCrAl Composites
by Rui Zhu, Shaohao Zong, Xinyan Li, Jiacheng Feng and Wenbiao Gong
Materials 2026, 19(3), 472; https://doi.org/10.3390/ma19030472 - 24 Jan 2026
Viewed by 175
Abstract
When fabricating high-entropy alloy particle-reinforced metal matrix composites via friction stir processing, the relatively low heat input led to insufficient interfacial diffusion between the particles and matrix, thereby compromising the composite properties. To address this issue, this study introduced an electroless copper plating [...] Read more.
When fabricating high-entropy alloy particle-reinforced metal matrix composites via friction stir processing, the relatively low heat input led to insufficient interfacial diffusion between the particles and matrix, thereby compromising the composite properties. To address this issue, this study introduced an electroless copper plating step followed by heat treatment to produce Cu-coated HEA particles with an interfacial diffusion layer. These modified particles were then incorporated into a copper matrix via friction stir processing to form composites with an intentionally designed interfacial diffusion layer. The results indicate that the diffusion layer structure contributed to excellent interfacial bonding. The resulting composite exhibited a simultaneous enhancement in both strength and ductility. The tensile strength and elongation reached 372.5 MPa and 34.2%, respectively, representing increases of 20.4% and 54% compared to pure copper. The wear rate of the composite reduced by 33.7% relative to pure copper. Quantitative analysis indicated that the contribution of fine-grain strengthening, Orowan strengthening, dislocation strengthening, and load transfer strengthening to the overall strength was 41.2 MPa, 0.3 MPa, 12.7 MPa, and 15.7 MPa, respectively. Full article
(This article belongs to the Section Advanced Composites)
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20 pages, 4635 KB  
Article
rGO/PAN Composite Membranes Obtained In Situ Using Hydrothermal Reduction of GO in the Polymer Bulk
by Beata Fryczkowska, Łukasz Migdał, Janusz Fabia, Czesław Ślusarczyk and Ryszard Fryczkowski
Materials 2026, 19(2), 442; https://doi.org/10.3390/ma19020442 - 22 Jan 2026
Viewed by 115
Abstract
A new method of in situ hydrothermal reduction of graphene oxide (GO) to reduced graphene oxide (rGO) in polymer bulk was developed, which involves heating GO/polyacrylonitrile (PAN) composite membranes (0.5; 1.0; 2.0% w/w of GO/PAN) in the presence of water vapor [...] Read more.
A new method of in situ hydrothermal reduction of graphene oxide (GO) to reduced graphene oxide (rGO) in polymer bulk was developed, which involves heating GO/polyacrylonitrile (PAN) composite membranes (0.5; 1.0; 2.0% w/w of GO/PAN) in the presence of water vapor at a temperature of 120 °C and a pressure of 0.2 MPa. As a result of this process, membranes containing rGO were obtained, as confirmed by FTIR, Raman, WAXS and TGA studies. The composite membranes obtained after hydrothermal reduction of GO to rGO (B60, C60, D60) were substantially different from the initial membranes containing unreduced GO (B0, C0, D0). The hydrothermal reduction process clearly influenced the physicochemical properties (reduction of apparent density, water sorption, and increase in the contact angle) and transport properties of the B60, C60, and D60 membranes (decrease in water flux by ~104 [dm3/m2 × h] and even ~348 [dm3/m2 × h] compared to the initial membranes). Full article
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24 pages, 15952 KB  
Article
Numerical Investigation of the Bending, Torsional, and Hydrostatic Pressure Responses of Hybrid Kenaf/Flax/Glass Fiber Composite Shell Structures for Unmanned Maritime Vehicles
by Yang Huang, Mohamed Thariq Hameed Sultan, Andrzej Łukaszewicz, Jerzy Józwik and Khairunnisak Latiff
Materials 2026, 19(2), 411; https://doi.org/10.3390/ma19020411 - 20 Jan 2026
Viewed by 238
Abstract
Recently, with concern for the environment and the request for sustainable materials, more researchers and manufacturers have focused on the substitute solution of synthetic fiber reinforcement composites in industry applications. Green hybrid composites with natural components can present excellent sustainability, possess superior mechanical [...] Read more.
Recently, with concern for the environment and the request for sustainable materials, more researchers and manufacturers have focused on the substitute solution of synthetic fiber reinforcement composites in industry applications. Green hybrid composites with natural components can present excellent sustainability, possess superior mechanical behavior, and reduce hazards. Hybridization technology allows new materials to inherit their raw materials’ characteristics and generate new properties. The current study designed novel double-walled shell structures (DS1R4L, DS2R8L, and DS5R12L), containing two thin walls and different numbers of ring and longitudinal stiffeners, as unmanned maritime vehicle (UMV) components. A normal single-walled cylindrical shell was used as a control. These models will be made of hybrid kenaf/flax/glass-fiber-reinforced composites, GKFKG and GFKFG, created in the ANSYS Workbench. The mechanical responses (deformation, stress, and strain characteristics) of models were examined under three loading conditions (end force, end torque, and hydrostatic pressure) to evaluate the influence of both material change and structural configuration. Compared to the single-walled structure, the double-walled configurations display minimized deflection and torsional angle. Moreover, GKFKG-made structures are better than GFKFG-made ones. The research contributes positively to advancing the application of hybrid kenaf/flax/glass-fiber-reinforced composites in UMV structures and promotes the development of green sustainable materials. Full article
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5 pages, 187 KB  
Editorial
Experimental and Numerical Analysis of Sandwich Structures
by Zbigniew Pozorski, Jörg Lange and Agnieszka Sabik
Materials 2026, 19(2), 386; https://doi.org/10.3390/ma19020386 - 18 Jan 2026
Viewed by 254
Abstract
Sandwich structures have become a cornerstone of modern engineering, playing a pivotal role in aerospace, automotive, marine, and civil applications [...] Full article
(This article belongs to the Special Issue Experimental and Numerical Analysis of Sandwich Structures)
14 pages, 3384 KB  
Article
A 1-Tetradecanol-1, 10-Decanediol Binary Eutectic Mixture/Expanded Graphite Composite Phase Change Materials for Thermal Energy Storage
by Jun Yi, Rongjun Hu, Gaofei Zhan, Qiu Zeng, Jiyong Zou, Yu Xie and Shengyong You
Materials 2026, 19(2), 371; https://doi.org/10.3390/ma19020371 - 16 Jan 2026
Viewed by 203
Abstract
Organic phase change materials show potential for thermal energy storage, but their scalable implementation is limited by fixed phase change temperatures, molten leakage, and low thermal conductivity. To address the temperature constraint, a binary eutectic system of 1-tetradecanol and 1,10-decanediol is prepared, expanding [...] Read more.
Organic phase change materials show potential for thermal energy storage, but their scalable implementation is limited by fixed phase change temperatures, molten leakage, and low thermal conductivity. To address the temperature constraint, a binary eutectic system of 1-tetradecanol and 1,10-decanediol is prepared, expanding the operational temperature range for building thermal management. Compositing the eutectic with expanded graphite yields a composite material that exhibits a low leakage and a markedly improved thermal conductivity of 4.642 W/(m·K), which is approximately 12 times that of the pure eutectic. The composite maintains distinct phase transition properties, with melting and solidification temperatures of 37.77 °C and 29.38 °C and corresponding latent heats of 218.80 J/g and 216.66 J/g. It also demonstrates a good cycling stability, retaining over 87% of the original latent heat after 2000 thermal cycles. While these findings remain valid under controlled conditions, further studies are required to evaluate their practical feasibility and long-term durability in real-world scenarios. This work establishes a systematic approach for fabricating composite phase change materials and provides a promising candidate for building thermal management applications. Full article
(This article belongs to the Section Advanced Composites)
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16 pages, 11505 KB  
Article
High-Temperature Oxidation Behavior of Ti-Doped SiOC Ceramics
by Xiumei Wu, Xiaojuan Gong, Yunping Li, Xiangming Chen and Shu Yu
Materials 2026, 19(2), 355; https://doi.org/10.3390/ma19020355 - 16 Jan 2026
Viewed by 247
Abstract
Silicon oxycarbide (SiOC) ceramics are prone to failure prematurely in high-temperature applications for thermal stress-induced cracks. Doping Ti into SiOC can improve the oxidation resistance by forming a SiO2-TiO2 composite oxide layer. In this study, the oxidation behavior of Ti-doped [...] Read more.
Silicon oxycarbide (SiOC) ceramics are prone to failure prematurely in high-temperature applications for thermal stress-induced cracks. Doping Ti into SiOC can improve the oxidation resistance by forming a SiO2-TiO2 composite oxide layer. In this study, the oxidation behavior of Ti-doped SiOC ceramics in air at 1500 °C for 32 h was examined comprehensively. SiTiOC ceramics with a titanium-to-silicon molar ratio of 0.05 demonstrated the best oxidation resistance. The oxide layer was enhanced by the distribution of TiO2 and TiSiO4 at the grain boundaries of SiO2, which reduced the interfacial energy and inhibited crack propagation. Furthermore, the oxide layer composed primarily of SiO2 and minor TiO2 exhibited low oxygen diffusion coefficients and strong self-healing capability. However, increasing the titanium-to-silicon molar ratio to 0.2 generated many pores and cracks in the oxide layer, and the outward diffusion of Ti and active oxidation of TiC were been exacerbated during oxidation. Full article
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25 pages, 2560 KB  
Article
Parametric Material Optimization and Structural Performance of Engineered Timber Thin-Shell Structures: Comparative Analysis of Gridshell, Segmented, and Hybrid Systems
by Michał Golański, Justyna Juchimiuk, Paweł Ogrodnik, Jacek Szulej and Agnieszka Starzyk
Materials 2026, 19(2), 341; https://doi.org/10.3390/ma19020341 - 15 Jan 2026
Viewed by 425
Abstract
In response to the growing interest in sustainable and material-efficient architectural solutions, this study focuses on innovative applications of engineered timber in lightweight structural systems. It investigates the material optimization and structural performance of engineered timber thin-shell structures through an integrated parametric design [...] Read more.
In response to the growing interest in sustainable and material-efficient architectural solutions, this study focuses on innovative applications of engineered timber in lightweight structural systems. It investigates the material optimization and structural performance of engineered timber thin-shell structures through an integrated parametric design approach. The study compares three prefabricated, panelized building systems, gridshell, segmented full-plate shell, and ribbed shell, to evaluate their efficiency in terms of material intensity, stiffness, and geometric behavior. Using Rhinoceros and Grasshopper environments with Karamba3D, Kiwi3D, and Kangaroo plugins, a comprehensive parametric workflow was developed that integrates geometric modeling, structural analysis, and material evaluation. The results show that segmented ribbed shell and two segmented gridshell variants offer up to 70% reduction in material usage compared with full-plate segmented timber shells, with hybrid timber shells achieving the best balance between stiffness and mass, offering functional advantages (roofing without additional load). These findings highlight the potential of parametric and computational design methods to enhance both the environmental efficiency (LCA) and digital fabrication readiness of timber-based architecture. The study contributes to the ongoing development of computational timber architecture, emphasizing the role of design-to-fabrication strategies in sustainable construction and the digital transformation of architectural practice. Full article
(This article belongs to the Special Issue Engineered Timber Composites: Design, Structures and Applications)
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25 pages, 4785 KB  
Article
Predictive Constitutive Modelling of Oxidation-Induced Degradation in 2.5D Woven C/SiC Composites
by Tao Wu, Yukang Wang, Wenxuan Qi, Xingling Luo, Peng Luo, Xiguang Gao and Yingdong Song
Materials 2026, 19(2), 307; https://doi.org/10.3390/ma19020307 - 12 Jan 2026
Viewed by 257
Abstract
Oxidation can lead to intrinsic degradation and loss in the load-bearing capacity of ceramic matrix composites (CMCs) in high-temperature service, thereby compromising structural integrity and operational safety. To elucidate the mechanism of its oxidation effects, this study predicted the oxygen diffusion coefficient within [...] Read more.
Oxidation can lead to intrinsic degradation and loss in the load-bearing capacity of ceramic matrix composites (CMCs) in high-temperature service, thereby compromising structural integrity and operational safety. To elucidate the mechanism of its oxidation effects, this study predicted the oxygen diffusion coefficient within 2.5D woven C/SiC fibre bundles based on gas diffusion and oxidation kinetics theory, and subsequently constructed a meso-scale constitutive model incorporating oxidation damage and fibre defect distribution. Furthermore, a micro-scale framework for yarns was established by integrating interfacial slip behaviour, and an RVE model for 2.5D woven C/SiC was constructed based on X-ray computed tomography reconstruction of the actual microstructure. Building upon this foundation, an oxidation constitutive model applicable to loading–unloading cycles was proposed and validated through high-temperature oxidation tests at 700 °C, 900 °C, and 1100 °C. Results demonstrate that this model effectively characterizes the strength degradation and stiffness reduction caused by oxidation, enabling prediction of CMCs’ mechanical properties under oxidizing conditions and providing a physics-based foundation for the reliable design and life assessment of C/SiC components operating in oxidizing environments. Full article
(This article belongs to the Section Advanced Composites)
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36 pages, 3587 KB  
Article
The Influence of Sunflower Seed Hull Content on the Mechanical, Thermal, and Functional Properties of PHBV-Based Biocomposites
by Grzegorz Janowski, Marta Wójcik, Irena Krešić, Wiesław Frącz, Łukasz Bąk, Ivan Gajdoš and Emil Spišák
Materials 2026, 19(2), 268; https://doi.org/10.3390/ma19020268 - 8 Jan 2026
Viewed by 315
Abstract
This paper presents the potential use of sunflower seed hulls (SSH) as a sustainable filler for poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) biocomposites. Ground SSH were incorporated into the PHBV matrix at loadings of 15, 30, and 45 wt% via extrusion and injection molding. The Fourier Transform [...] Read more.
This paper presents the potential use of sunflower seed hulls (SSH) as a sustainable filler for poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) biocomposites. Ground SSH were incorporated into the PHBV matrix at loadings of 15, 30, and 45 wt% via extrusion and injection molding. The Fourier Transform Infrared Spectroscopy (FTIR) analysis indicated the presence of possible interactions between the filler and the matrix. Mechanical testing revealed a significant increase in stiffness, with the tensile modulus increasing from 2.6 GPa for pure PHBV to approximately 4.5 GPa for the composite containing 45 wt% SSH. However, the tensile strength decreased by approximately 10–40%, while elongation at break dropped to 1.0–1.5%, depending on the SSH dosage, respectively. The thermal analysis indicated that high filler contents suppress crystallization during cooling under laboratory conditions in Differential Scanning Calorimetry (DSC) analysis due to the confinement effect. The key practical advantage is the exceptional improvement in dimensional stability with a processing shrinkage reduction of approximately 80% in the thickness direction. Although water absorption increased with filler loading, biocomposites containing 15–30 wt% SSH exhibited the optimal balance of high stiffness, hardness, and dimensional accuracy. These properties make the developed material a promising option for the production of precise technical molded parts. Full article
(This article belongs to the Special Issue Processing and Mechanical Properties of Polymer Composites)
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17 pages, 4657 KB  
Article
Study on the Immobilization of Horseradish Peroxidase on a Multi-Level Composite Carrier SiO2@MnO2@MAF-7
by Mengjie Huang, Baihui Zhang, Xiangyu Jiang, Maojie Jiang, Peng Yin, Xuan Fang, Yanna Lin and Fuqiang Ma
Materials 2026, 19(2), 254; https://doi.org/10.3390/ma19020254 - 8 Jan 2026
Viewed by 280
Abstract
This study addresses the issues of poor stability and difficulty in recovery of free horseradish peroxidase (HRP) by developing a multi-level composite immobilized carrier that combines high loading capacity with long-term stability. The SiO2@MnO2@MAF-7 core–shell structured carrier was prepared [...] Read more.
This study addresses the issues of poor stability and difficulty in recovery of free horseradish peroxidase (HRP) by developing a multi-level composite immobilized carrier that combines high loading capacity with long-term stability. The SiO2@MnO2@MAF-7 core–shell structured carrier was prepared via a solvothermal self-assembly method. Three immobilization strategies—adsorption, covalent cross-linking, and encapsulation—were systematically compared for their immobilization efficacy on HRP. The material structure was analyzed using techniques such as specific surface area analysis (BET), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR) to characterize the material structure. Enzyme kinetic parameter determination experiments were conducted to systematically evaluate the performance advantages of the immobilized enzyme. BET analysis showed that SiO2@MnO2@MAF-7 had a specific surface area of 251.99 m2/g and a mesoporous area of 12.47 nm, and its HRP loading was 50.37 U/mg (immobilization efficiency 85.03%). Compared with free HRP, the Km value of the immobilized enzyme was decreased by 42%, the activity retention rate was increased by 35–50% at 80 °C and pH 4–9, and the activity was maintained by 65% after five repeated uses. In this study, MAF-7 was combined with MnO2/SiO2 for HRP immobilization for the first time, and the triple effect of rigid support-catalytic synergy-confined protection synergistically improved the stability of the enzyme, providing a new strategy for the industrial application of oxidoreductases. Full article
(This article belongs to the Section Advanced Composites)
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