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Search Results (422)

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Journal = J. Compos. Sci.
Section = Composites Applications

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30 pages, 5078 KB  
Article
Sectional and Stress Analysis of Hybrid Reinforced Concrete Beams with Embedded GFRP Profiles Under Monotonic Static Loading
by Ahlam A. Abbood, Ayad Al-Rumaithi, Nazar Oukaili, Abbas Allawi, Amjad Albayati, Teghreed H. Ibrahim, Enas M. Mouwainea and George Wardeh
J. Compos. Sci. 2026, 10(6), 288; https://doi.org/10.3390/jcs10060288 - 25 May 2026
Abstract
Glass fiber–reinforced polymer (GFRP) reinforcement provides an effective alternative to conventional steel in concrete structures due to its corrosion resistance. Nevertheless, the lower elastic modulus of GFRP necessitates careful consideration of serviceability behavior in GFRP-reinforced concrete members. This study presents a numerical sectional [...] Read more.
Glass fiber–reinforced polymer (GFRP) reinforcement provides an effective alternative to conventional steel in concrete structures due to its corrosion resistance. Nevertheless, the lower elastic modulus of GFRP necessitates careful consideration of serviceability behavior in GFRP-reinforced concrete members. This study presents a numerical sectional analysis model for predicting the flexural response and ultimate capacity of hybrid reinforced concrete beams incorporating embedded GFRP profiles in combination with either mild steel or GFRP reinforcement bars under monotonic static loading. The proposed model employs realistic nonlinear stress–strain relationships for concrete and steel, together with secant moduli of elasticity evaluated at different loading stages. Particular emphasis is placed on detailed stress distribution in flexural sections, including the contribution of tension stiffening in the post-cracking regime. The formulation integrates nonlinear constitutive material behavior with theoretical sectional equilibrium to evaluate the effective flexural secant stiffness. For practical serviceability assessment and to reduce dependence on complex analytical procedures, strain vectors and stiffness matrix components are derived using elasticity coefficients that reflect modulus degradation obtained from numerical analysis. The accuracy of the model is verified through comparison with experimental results, including ultimate flexural capacity and moment–deflection responses. Many crucial parameters were studied, such as the longitudinal reinforcement ratio, type of reinforcement, concrete compressive strength, position of the I-GFRP profile, and rotation of the I-GFRP profile. The results of this study demonstrated that both the longitudinal reinforcement ratio and the rotation of the I-GFRP profile have a significant influence on the ultimate load capacity and deflection behavior. The close agreement between numerical predictions and experimental observations demonstrates the reliability and applicability of the proposed model for structural engineering analysis and design. Full article
(This article belongs to the Special Issue Concrete Composites in Hybrid Structures)
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30 pages, 4913 KB  
Article
Enhancing Mechanical and Stress–Strain Behavior of Sustainable Crumb Rubber Concrete Using Supplementary Cementitious Material-Based Surface Treatment
by Mahmoud Abo El-Wafa, Mohamed A. Badran, Ahmed S. Eisa, Sara El Sayed and Hilal Hassan
J. Compos. Sci. 2026, 10(6), 285; https://doi.org/10.3390/jcs10060285 - 23 May 2026
Abstract
Since tires from end-of-life vehicles are not entirely biodegradable and pose a serious environmental problem, their disposal has become a significant global environmental concern. One technique to decrease these environmental issues is incorporating waste rubber to make sustainable green concrete. This study examined [...] Read more.
Since tires from end-of-life vehicles are not entirely biodegradable and pose a serious environmental problem, their disposal has become a significant global environmental concern. One technique to decrease these environmental issues is incorporating waste rubber to make sustainable green concrete. This study examined the usage of waste supplementary cementitious materials (SCMs) such as fly ash (FA), metakaolin (MK), marble powder (MP), slag (SL), and silica fume (SF) for surface precoating of crumb rubber (CR) to improve the mechanical properties of the produced crumb rubber concrete (CRC) by strengthening the bond between CR and cement paste in the interfacial transition zone (ITZ). The CR replaced (0, 15%, and 25%) of sand by weight in the preparation of CRC mixtures. A total of eleven CRC mixes were cast to investigate the fresh properties, compressive strength, and splitting tensile strength. In addition, the compressive stress-strain curve was investigated, and peak stress, peak strain, energy absorption, toughness, and modulus of elasticity have been evaluated. The outcomes showed that precoating CR using FA, followed by MK, has the strongest effect on increasing CRC compressive performance. The 25% substitution of sand with FA-treated CR increased compressive strength after 28 days, splitting tensile strength, peak stress, toughness, and modulus of elasticity by 34.7%, 23.7%, 34.8%, 26.1%, and 25.2%, respectively, in comparison to the same percentage of untreated CR. The proposed approach demonstrates a viable pathway for integrating waste materials and SCM-based technologies to develop high-performance, sustainable cementitious composites. Full article
(This article belongs to the Special Issue Sustainable Cementitious Composites)
25 pages, 34449 KB  
Article
Punching Shear Behavior of Reinforced Concrete Slabs with Sustainable Cementitious Blends and Discrete Steel Fibers
by Atared Salah Kawoosh, Ahid Zuhair Hamoodi, Mustafa Shareef Zewair and Kadhim Z. Naser
J. Compos. Sci. 2026, 10(6), 284; https://doi.org/10.3390/jcs10060284 - 23 May 2026
Abstract
Punching shear failure in reinforced concrete RC slabs is one of the most significant and detrimental failure modes due to its sudden nature and its dependence on a complex interaction between concrete strength, the reinforcement, and the loading conditions. In recent years, there [...] Read more.
Punching shear failure in reinforced concrete RC slabs is one of the most significant and detrimental failure modes due to its sudden nature and its dependence on a complex interaction between concrete strength, the reinforcement, and the loading conditions. In recent years, there has been increasing interest in utilizing sustainable cementitious materials and steel fibers as a way of enhancing structural performance and improving the durability of concrete. The study aims to assess the structural behavior of RC slabs utilizing a partial cement substitution with limestone powder (LP) and granulated blast-furnace slag (GBFS), with the addition of steel fibers. Twelve RC slabs were examined under uniform concentric loading to analyze cracking behavior, load–deflection relationship, stiffness variation, and ultimate punching shear strength. The results demonstrated that using limestone powder (LP) had a significant impact on the crack distribution pattern and resulted in a slight reduction in initial stiffness, with the load-bearing capacity decreasing to approximately 55.8% of the control mixture at high replacement ratios. Due to a slower hydraulic reaction than with other mixtures, increasing additional granulated blast-furnace slag resulted in a decrease in crack resistance and relative deformation. With a load-bearing capacity of approximately 92.9% of the control mixture, a tertiary mixture of limestone powder and granulated blast-furnace slag (GBFS) demonstrated a better balance in structural behavior, leading to improved crack control while maintaining a sufficient level of load-bearing capacity. The steel fibers also significantly contributed to enhanced post-cracking behavior by decreasing crack width and improving the stress redistribution mechanism within the RC slab. This led to increased punching shear resistance and enhanced energy absorption, with the ultimate load increased to 119 kN compared to the control mixture. Overall, the findings show that combining sustainable cementitious materials with steel fibers can effectively improve punching shear performance and enhance the efficiency and durability of reinforced concrete. Full article
(This article belongs to the Special Issue Concrete Composites in Hybrid Structures)
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36 pages, 7907 KB  
Review
Polymer-Derived Silicon Oxycarbide (SiOC) and Silicon Carbonitride (SiCN) Ceramics for Advanced Electrochemical Energy Storage Applications
by Saja Al Ajrash and Erick S. Vasquez-Guardado
J. Compos. Sci. 2026, 10(6), 280; https://doi.org/10.3390/jcs10060280 - 22 May 2026
Viewed by 85
Abstract
Preceramic polymers, especially silicon oxycarbide (SiOC) and silicon carbonitride (SiCN) ceramics, have gained significant attention due to their wide range of applications in many fields, particularly in energy storage devices beyond conventional lithium-ion batteries (LIBs). This review focuses on the synthesis, structural characteristics, [...] Read more.
Preceramic polymers, especially silicon oxycarbide (SiOC) and silicon carbonitride (SiCN) ceramics, have gained significant attention due to their wide range of applications in many fields, particularly in energy storage devices beyond conventional lithium-ion batteries (LIBs). This review focuses on the synthesis, structural characteristics, and properties of SiOC and SiCN ceramics as electrodes for battery applications. Furthermore, their promising applications as electrode materials for energy storage systems are explored, along with the most recent advances in the development of such materials and their use in lithium-ion batteries (LIBs), lithium-sulfur batteries (LSBs), potassium-ion batteries (PIBs), sodium-ion batteries (SIBs), and supercapacitors. This review addresses the distinct advantages of SiOC and SiCN ceramics, including high thermal stability, mechanical robustness, and adaptable microstructures. It also examines the challenges associated with the commercialization of these ceramics, including issues related to electronic conductivity and ion transport pathways. Full article
(This article belongs to the Section Composites Applications)
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22 pages, 3251 KB  
Article
A Steel-Reinforced Recycled Thermoplastic Composite for Wind Turbine Towers: Experimental and Full-Scale Validation
by Cihan Ciftci and Hasan Tolga Altikaya
J. Compos. Sci. 2026, 10(5), 275; https://doi.org/10.3390/jcs10050275 - 19 May 2026
Viewed by 228
Abstract
The increasing demand for sustainable and lightweight structural systems has motivated the development of alternative materials for wind turbine tower applications, where conventional steel structures are associated with high material consumption and environmental impact. In this study, a novel steel-reinforced recycled thermoplastic composite [...] Read more.
The increasing demand for sustainable and lightweight structural systems has motivated the development of alternative materials for wind turbine tower applications, where conventional steel structures are associated with high material consumption and environmental impact. In this study, a novel steel-reinforced recycled thermoplastic composite system is proposed as an alternative structural solution. To enable the design and practical application of such composite systems, the mechanical properties of the recycled thermoplastic matrix were experimentally characterized. Compression and tensile tests revealed average yield strengths of approximately 32 MPa in compression and 7.8 MPa in tension. To account for the environmental conditions encountered in field applications, the temperature-dependent mechanical behavior of the material was investigated. Since the critical mechanical response of the thermoplastic matrix in the composite system is governed by compression rather than tension, the study was limited to compression tests under elevated temperatures. The results show that the compressive yield strength decreases to approximately 31 MPa at 55 °C. An analytical model based on the transformed-section approach was also developed to predict the flexural behavior of the composite section and was validated through three-point bending tests, with an analytically predicted yield load of approximately 31.5 kN showing good agreement with experimental results. To assess structural applicability at a larger scale, a full-scale composite wind turbine tower was designed and manufactured, and its dynamic performance was evaluated through field measurements under natural wind loading conditions. The results indicate that the composite tower exhibits comparable dynamic behavior to a conventional steel tower, with a first natural frequency of approximately 3.08 Hz compared to 2.89 Hz for the steel tower, along with enhanced damping characteristics. These findings demonstrate that steel-reinforced recycled thermoplastic composites offer a promising and sustainable alternative for wind turbine tower applications, with potential for broader use in structural systems. Full article
(This article belongs to the Section Composites Applications)
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35 pages, 4801 KB  
Article
Multifunctional Effects of Jackfruit Seed Residue on the Microstructure, Durability, and Internal Curing of Cementitious Composites
by Patrick S. Vieira, Delma D. G. Rocha, Bruno S. Teti, Emanoel Laurertan T. França, Nathan B. Lima, Esdras C. Costa, Erika P. Marinho, Patrícia M. A. Farias and Nathalia B. D. Lima
J. Compos. Sci. 2026, 10(5), 274; https://doi.org/10.3390/jcs10050274 - 19 May 2026
Viewed by 285
Abstract
The design of sustainable composite materials requires approaches that integrate performance, durability, and circularity. In this study, jackfruit seed residue (JSR), a starch-rich agro-industrial by-product, is explored as a multifunctional biopolymeric component in cement-based rendering composites within a Safe and Sustainable by Design [...] Read more.
The design of sustainable composite materials requires approaches that integrate performance, durability, and circularity. In this study, jackfruit seed residue (JSR), a starch-rich agro-industrial by-product, is explored as a multifunctional biopolymeric component in cement-based rendering composites within a Safe and Sustainable by Design (SSbD) framework. Despite conventional strategies based on purified polymers or synthetic admixtures, JSR is incorporated in its unprocessed form, preserving its intrinsic chemical and structural heterogeneity and enabling complex physicochemical interactions within the composite matrix. Mortar formulations containing 0%, 3%, 5%, and 7% JSR (by binder mass) were evaluated through fresh-state, mechanical, and durability tests, combined with multiscale characterization (X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and X-ray fluorescence). The incorporation of JSR enhanced workability and significantly reduced capillary water absorption (up to 25.83%), while maintaining mechanical performance within the typical range for rendering applications, with strength gains observed at 28 days. The observed behavior is attributed to synergistic mechanisms, including water retention, internal curing, and microfiller effects, as well as ionic contributions from the mineral fraction of the residue. Further, microstructural analysis revealed refinement of the interfacial transition zone and modification of the pore network, indicating reduced transport connectivity rather than a simple decrease in total porosity. These results demonstrate that unprocessed bio-residues can act as effective multifunctional components in cementitious composites, enabling the tuning of structure–property relationships and offering a scalable pathway toward low-impact composite materials aligned with circular economy principles. Full article
(This article belongs to the Special Issue Sustainable Composite Construction Materials, 3rd Edition)
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24 pages, 5968 KB  
Article
Parametric Assessment of Composite Strengthening Efficiency in RC T-Beams Using Bonded Steel Wire Rope Systems
by Anggun Tri Atmajayanti, Yanuar Haryanto, Hsuan-Teh Hu, Fu-Pei Hsiao, Gathot Heri Sudibyo, Paulus Setyo Nugroho, Laurencius Nugroho and Nicolas Arya Baskara
J. Compos. Sci. 2026, 10(5), 263; https://doi.org/10.3390/jcs10050263 - 13 May 2026
Viewed by 248
Abstract
This study involved a numerical parametric assessment of reinforced concrete (RC) T-beams strengthened with bonded steel wire ropes (SWRs), with the aim of evaluating the effectiveness of this strengthening system in terms of improving flexural performance. Since extensive experimental investigations are costly and [...] Read more.
This study involved a numerical parametric assessment of reinforced concrete (RC) T-beams strengthened with bonded steel wire ropes (SWRs), with the aim of evaluating the effectiveness of this strengthening system in terms of improving flexural performance. Since extensive experimental investigations are costly and time-consuming, a three-dimensional finite element model was constructed to represent the structural response of strengthened RC T-beams. This numerical model was verified using earlier experimental data to ensure its predictive capability for the flexural behavior of strengthened members. Following validation, the model was applied in a comprehensive parametric study to examine the effects of key design variables on structural performance. These variables included the SWR diameter, the compressive strength of the bonding mortar, and the strength of the bonding material. Their effects on load-carrying capacity, stiffness, deformation behavior, and energy absorption were systematically evaluated. The results indicated that SWR diameter was the dominant parameter, increasing ultimate load up to 1.93 times, with stiffness and energy absorption reaching 1.48 and 1.74 times those of the control beam, respectively. In contrast, higher concrete compressive strength provided moderate gains, with load capacity and stiffness increasing by up to 16% and 21%, while having a limited influence on ductility. Variations in bonding material strength showed minimal impact and negligible changes in stiffness. Strength and stiffness enhancements were accompanied by reduced ductility, indicating a trade-off between capacity and deformation. These findings confirmed that SWR efficiency was governed primarily by reinforcement size, while other parameters exhibited diminishing returns beyond threshold levels. Full article
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13 pages, 7112 KB  
Article
Synthesis, Microstructure and Properties of Non-Stoichiometric High-Entropy Carbide (Nb0.2Ta0.2Ti0.2W0.2Zr0.2)Cx Powder
by Tong He, Shihao Zhu, Zhiyu Zhang, Zhongshan Ma, Bin He, Chao He and Wanxiu Hai
J. Compos. Sci. 2026, 10(5), 258; https://doi.org/10.3390/jcs10050258 - 10 May 2026
Viewed by 492
Abstract
Non-stoichiometric high-entropy carbides (Nb0.2Ta0.2Ti0.2W0.2Zr0.2)Cx (x = 0.71–0.85) nanoscale powders were prepared using oxides and carbon as raw materials via carbothermal reduction. The (Nb0.2Ta0.2Ti0.2W0.2Zr0.2 [...] Read more.
Non-stoichiometric high-entropy carbides (Nb0.2Ta0.2Ti0.2W0.2Zr0.2)Cx (x = 0.71–0.85) nanoscale powders were prepared using oxides and carbon as raw materials via carbothermal reduction. The (Nb0.2Ta0.2Ti0.2W0.2Zr0.2)C0.73 synthesized at 1700 °C exhibited a grain size of approximately 400 nm, an oxygen content of 0.3 wt.%, and uniform nanoscale distribution of the five metal elements. After ball milling, (Nb0.2Ta0.2Ti0.2W0.2Zr0.2)C0.73 powder was sintered by spark plasma sintering to produce high-entropy ceramics with a relative density of 98.1% and an average particle size of about 5.3 μm. The Vickers hardness, nano-hardness, Young’s modulus, and fracture toughness were 17.6 GPa, 29.1 GPa, 514 GPa, and 5.3 MPa·m1/2, respectively. The thermal conductivity of the ceramic at room-temperature was as low as 8.5 W/m·K. Full article
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23 pages, 14177 KB  
Article
One-Step Plasma–Solution Synthesis of Prussian Blue and Copper Hexacyanoferrate Composites for Selective Photocatalytic Dye Degradation
by Nikolay Sirotkin, Anna Khlyustova, Valeriya Aisina, Anton Kraev, Ruslan Kriukov, Alena Shkapina and Alexander Agafonov
J. Compos. Sci. 2026, 10(5), 257; https://doi.org/10.3390/jcs10050257 - 9 May 2026
Viewed by 521
Abstract
This work presents a novel one-step plasma–solution synthesis of Prussian Blue (PB) and copper hexacyanoferrate (Cu-PBA) nanoparticles via underwater pulsed DC discharge. For the first time, the direct plasma-assisted formation of these coordination polymers is reported. The obtained materials were examined by X-ray [...] Read more.
This work presents a novel one-step plasma–solution synthesis of Prussian Blue (PB) and copper hexacyanoferrate (Cu-PBA) nanoparticles via underwater pulsed DC discharge. For the first time, the direct plasma-assisted formation of these coordination polymers is reported. The obtained materials were examined by X-ray diffraction, Fourier-transform infrared spectroscopy, Raman spectroscopy, and scanning electron microscopy (SEM). These analyses confirmed that the desired phases had formed, along with small amounts of oxide byproducts (α-Fe2O3, CuO) arising from the erosion of the electrodes. Photocatalytic activity was evaluated through the degradation of organic dyes (Reactive Red 6C, Rhodamine B, and Methylene Blue) under UV-light irradiation. Both catalysts achieved complete dye degradation within 90 min of UV irradiation (after an initial 30 min dark adsorption step, total experiment time 120 min). Notably, selective performance was observed: PB exhibited higher activity toward the cationic dye Methylene Blue, while Cu-PBA was more effective for the anionic dye Reactive Red 6C. This selectivity is attributed to the specific oxide impurities forming heterojunctions that facilitate charge separation and generate distinct reactive oxygen species. The plasma–liquid method offers a rapid and environmentally benign route to functional PBA-based composites, with potentially scalable characteristics pending further engineering optimization. These findings highlight the potential of utilizing synthesis-induced impurities to tailor photocatalytic selectivity for water purification applications. Full article
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31 pages, 65897 KB  
Review
Tuning Photonic and Acoustic Jets Using Composite and Layered Scatterers
by Nikolay Mukhin
J. Compos. Sci. 2026, 10(5), 254; https://doi.org/10.3390/jcs10050254 - 8 May 2026
Viewed by 667
Abstract
Photonic and acoustic jets are subwavelength wave localization phenomena formed in the near field of dielectric or elastic scatterers, enabling spatial resolution beyond classical diffraction limits and motivating applications in sensing, imaging, and wave–matter interaction control. This review places photonic and acoustic jets [...] Read more.
Photonic and acoustic jets are subwavelength wave localization phenomena formed in the near field of dielectric or elastic scatterers, enabling spatial resolution beyond classical diffraction limits and motivating applications in sensing, imaging, and wave–matter interaction control. This review places photonic and acoustic jets in a unified wave-physics framework and focuses on how composite and layered elements can be used to tune their properties. In photonic systems, refractive index contrast, layer thickness, and optical losses play key roles, while in acoustic systems, acoustic impedance mismatch, dispersion, and viscoelastic damping are critical. Models and numerical approaches, and experimental realizations in both optical and acoustic regimes, are reviewed and summarized to describe jet formation and to analyze the influence of material parameters and geometry. The main findings show that layered and composite scatterers, such as core–shell particles, multilayer spheres and cylinders, and graded-parameter metamaterials, provide additional degrees of freedom for controlling jet intensity, length, focal position, and directionality compared to homogeneous elements. Composite jet-forming elements offer a versatile platform for advanced wave localization and hold promise for metastructures, high-resolution sensing, integration into photonic and acoustic devices, and lab-on-chip technologies. Full article
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19 pages, 5389 KB  
Article
Enhancing Reactive Powder Concrete Composite Performance Using Polypropylene and Waste Steel Fibers: A Comparative Study
by Awad Jadooe, Mushtaq Sadiq Radhi, Zainab M. R. Abdul Rasoul, Anmar Dulaimi, Hugo Alexandre Silva Pinto, Luís Filipe Almeida Bernardo and Vitor Manuel Pissarra Cavaleiro
J. Compos. Sci. 2026, 10(5), 251; https://doi.org/10.3390/jcs10050251 - 6 May 2026
Viewed by 662
Abstract
One definition of environmental sustainability is one that permits the maintenance of long-term environmental quality while preventing the depletion or degradation of natural resources. In the realm of concrete production, engineers are becoming more interested in sustainable development, which includes using locally available [...] Read more.
One definition of environmental sustainability is one that permits the maintenance of long-term environmental quality while preventing the depletion or degradation of natural resources. In the realm of concrete production, engineers are becoming more interested in sustainable development, which includes using locally available resources and repurposing industrial and agricultural waste in building construction as a potential remedy for economic and environmental problems. The purpose of the study is to determine how various ratios of waste steel and polypropylene fibers affect the compressive strength, tensile strength, flexural strength and density of reactive powder concrete composite at different ages. According to the test results, Mix 6, which contains 100% waste steel fiber and 0% polypropylene fiber, improves the mechanical properties of reactive powder concrete by 29% in compressive strength, 47% in tensile strength, 29% in flexural strength, and 6.1% in density when compared to the reference mix. Reactive powder concrete’s waste steel fiber content has been shown to effectively reduce cracking and increase splitting tensile strength. Statistical analysis using ANOVA and Tukey HSD confirmed that fiber type has a significant effect on the compressive strength of RPC, with mixes containing higher proportions of waste steel fibers demonstrating superior performance. Full article
(This article belongs to the Special Issue Sustainable Composite Construction Materials, 3rd Edition)
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24 pages, 43659 KB  
Article
Microstructural Reconstruction and Interfacial Regulation in a CaCl2–Sodium Polyacrylate Organic–Inorganic Composite System for High-Liquid-Limit Clay
by Lu Zhang, Pengbin Gao, Yongjian Wu, Fabo Liu, Wenyue Huang, Haiyan Mou and Wenqing Chen
J. Compos. Sci. 2026, 10(5), 248; https://doi.org/10.3390/jcs10050248 - 30 Apr 2026
Viewed by 1053
Abstract
High-liquid-limit clay exhibits pronounced water sensitivity due to the strong electrostatic repulsion and weak interparticle bonding within its microstructure, which often limits its direct engineering uses and complicates the reuse of excavated clayey soils generated during the construction of transportation infrastructure. In this [...] Read more.
High-liquid-limit clay exhibits pronounced water sensitivity due to the strong electrostatic repulsion and weak interparticle bonding within its microstructure, which often limits its direct engineering uses and complicates the reuse of excavated clayey soils generated during the construction of transportation infrastructure. In this study, inorganic salts (KCl, CaCl2 and FeCl3) and carboxyl-containing polymers (PAAS, HPMA and CMC) were screened to construct organic–inorganic composite stabilization systems. Based on the screening results, an organic–inorganic composite system composed of CaCl2 and sodium polyacrylate (PAAS) was developed to regulate interfacial interactions and induce microstructural reconstruction in clay. The synergistic mechanisms governing particle aggregation and dispersion were systematically investigated through Atterberg limit tests, zeta potential measurements, DLVO theoretical calculations, particle size analysis, scanning electron microscopy (SEM) and immersion disintegration experiments, combined with multivariate statistical modeling. Among the tested salt–polymer formulations, a composite system with 2% CaCl2 and 0.1% PAAS showed the most favorable overall performance, achieving an optimal balance between electrostatic compression and steric stabilization, leading to enhanced structural integrity and delayed water-induced disintegration. Ca2+ ions compress the diffuse double layer and promote particle flocculation, whereas adsorbed PAAS chains introduce steric hindrance and interfacial modification. Their synergistic interaction reconstructs the pore–aggregate framework and regulates the interparticle potential energy landscape. DLVO analysis indicates that the optimized system attains a moderate critical interaction distance (hc = 7.31 nm) and primary minimum depth (DPM = −2.72 × 10−16 J), reflecting a balanced interfacial bonding state. Multivariate statistical analyses further reveal a dual control pathway, in which consistency primarily governs disintegration duration, with additional contributions from surface electrochemical properties, while surface properties, soil structure and consistency collectively influence disintegration initiation. These findings elucidate the interfacial regulation and structural evolution mechanisms in organic–inorganic composite systems and provide insights into the design of composite modifiers for water-sensitive particulate materials, particularly for the resource reuse of high-liquid-limit clay excavated during the construction of transportation infrastructure and related geotechnical engineering applications. Full article
(This article belongs to the Section Composites Applications)
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16 pages, 345 KB  
Article
Surface-Gradient Design of PDC Cutter Chamfers with a SiC Interlayer, Nanodiamond Topcoat, and Shallow Cobalt Leaching: Effects on Residual Stress, Wear, Impact Spalling, and Bench-Scale Signal Separability
by Xuecheng Dong, Liangzhu Yan, Lingyun Wang, Zhiyuan Zhou, Youyan Jian and Yahang Zhou
J. Compos. Sci. 2026, 10(5), 245; https://doi.org/10.3390/jcs10050245 - 30 Apr 2026
Viewed by 800
Abstract
Deep hard-rock and geothermal drilling expose polycrystalline diamond compact (PDC) cutter chamfers to coupled thermal shock, abrasive wear, and intermittent impact, which accelerates edge spalling and degrades the quality of on-bit monitoring signals. This bench-scale proof-of-concept study evaluates a surface-gradient architecture that combines [...] Read more.
Deep hard-rock and geothermal drilling expose polycrystalline diamond compact (PDC) cutter chamfers to coupled thermal shock, abrasive wear, and intermittent impact, which accelerates edge spalling and degrades the quality of on-bit monitoring signals. This bench-scale proof-of-concept study evaluates a surface-gradient architecture that combines shallow cobalt leaching in the chamfer region with a thin silicon carbide (SiC) interlayer and a nanocrystalline diamond topcoat. Commercial 13 mm PDC cutters were treated within a surface-gradient design window of tSiC = 0–1.0 μm and LdeCo = 0–200 μm, and were examined by cross-sectional microscopy, XPS/ToF-SIMS, Raman stress mapping, scratch adhesion, apparent fracture toughness, laser-flash thermal transport, thermal-shock cycling, 400 °C pin-on-disc wear, instrumented impact loading, bench granite-drilling signal acquisition, and finite-element correlation. The optimized configuration (tSiC0.7μm, tD5μm, and LdeCo100μm) reduced the 95th-percentile tensile residual stress at the chamfer from about 0.48 to 0.26 GPa, reached a scratch critical load of about 28 N, compared with about 16 N for the topcoat-only condition and about 25 N for the SiC-plus-topcoat condition, cut high-temperature wear volume by about 40%, and shifted the characteristic spalling energy from about 0.8 to 1.3 J. In bench-scale granite drilling, the same design stabilized frictional response and improved simple pre-spall discrimination metrics, raising ROC-AUC from about 0.65 to 0.87. These bench-scale results provide proof-of-concept evidence that surface-gradient design can improve PDC chamfer durability and signal discriminability, while the proposed signal metrics have yet to be validated under field-scale downhole conditions. Full article
(This article belongs to the Section Composites Applications)
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37 pages, 881 KB  
Review
Photocatalytic Composite Membranes for Textile Wastewater Treatment
by Jéssica Mulinari, Afonso Henrique da Silva Júnior, Ellen Francine Rodrigues, Carolina Elisa Demaman Oro, Rodrigo Schlindwein and Carlos Rafael Silva de Oliveira
J. Compos. Sci. 2026, 10(5), 243; https://doi.org/10.3390/jcs10050243 - 30 Apr 2026
Cited by 1 | Viewed by 1082
Abstract
Textile wastewater is among the most challenging industrial effluents due to its complex composition, high pollutant load, and low biodegradability. Conventional treatment methods often fall short in achieving complete removal of dyes and emerging contaminants. Photocatalytic composite membranes have emerged as a promising [...] Read more.
Textile wastewater is among the most challenging industrial effluents due to its complex composition, high pollutant load, and low biodegradability. Conventional treatment methods often fall short in achieving complete removal of dyes and emerging contaminants. Photocatalytic composite membranes have emerged as a promising solution by integrating membrane separation and advanced oxidation processes. This review provides a comprehensive overview of the design, fabrication, and performance of photocatalytic composite membranes for textile wastewater treatment. Key aspects include the types of photocatalysts employed, methods of incorporation into membranes, and their synergistic role in pollutant removal and membrane fouling mitigation. Recent advancements in materials science, such as visible-light-responsive catalysts, carbon-based nanocomposites, and self-cleaning surfaces, are discussed, along with current limitations related to catalyst stability, operational scalability, and cost. This review underscores the potential of photocatalytic composite membranes as a next-generation platform for sustainable and effective textile wastewater treatment. Full article
(This article belongs to the Special Issue Composite Materials in Water Treatment Applications)
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24 pages, 11033 KB  
Article
A Study of the Effect of Activated Waste from Ferroalloy Production on the Performance Properties of Concrete for Reinforced Concrete Sleepers
by Arailym Imankulova, Murat Alimkulov, Baitak Apshikur, Medetbek Kambarov, Tolebi Myrzaliyev, Daniyar Akhmetov and Yelbek Utepov
J. Compos. Sci. 2026, 10(5), 240; https://doi.org/10.3390/jcs10050240 - 29 Apr 2026
Viewed by 898
Abstract
Improving the durability of reinforced concrete sleepers is essential for railway infrastructure exposed to dynamic loading, moisture, and repeated freeze–thaw action. This study proposes a material-level modification approach for heavy concrete for type 2 reinforced concrete sleepers based on the combined use of [...] Read more.
Improving the durability of reinforced concrete sleepers is essential for railway infrastructure exposed to dynamic loading, moisture, and repeated freeze–thaw action. This study proposes a material-level modification approach for heavy concrete for type 2 reinforced concrete sleepers based on the combined use of activated microsilica, a ferroalloy-production byproduct, electrolyzed mixing water, and a polycarboxylate superplasticizer. The novelty of the work lies in the preliminary electrochemical activation of microsilica in an alkaline medium and in the optimization of its joint use with KN-5 by means of second-order experimental design. The concrete was evaluated by compressive and bending strength tests, scanning electron microscopy (SEM), water-penetration testing, and freeze–thaw resistance testing. All modified mixtures outperformed the reference concrete. The highest 28-day compressive strength reached 67.0 MPa, while bending strength reached 7.26 MPa. SEM observations showed a denser and more homogeneous cement matrix with reduced capillary porosity and improved interfacial transition zones. Water resistance improved from W8 for the reference mixture to W10–W14 for the modified concretes. Most modified mixtures achieved a frost resistance grade of F500, and the composition containing 15% activated microsilica and 1.0% superplasticizer reached F550. The proposed approach is effective at the material level for producing heavy concrete with enhanced strength and durability characteristics for reinforced concrete sleeper applications. Full article
(This article belongs to the Special Issue From Waste to Advance Composite Materials, 2nd Edition)
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