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Journal = Crystals
Section = Materials for Energy Applications

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11 pages, 1164 KB  
Article
Electron Energies of Two-Dimensional Lithium with the Dirac Equation
by Raúl García-Llamas, Jesús D. Valenzuela-Sau, Jorge A. Gaspar-Armenta and Rafael A. Méndez-Sánchez
Crystals 2026, 16(2), 79; https://doi.org/10.3390/cryst16020079 - 23 Jan 2026
Viewed by 65
Abstract
The electronic band structure of two-dimensional lithium is calculated using the Dirac equation. Lithium is modeled as a two-dimensional square lattice in which the two strongly bound inner electrons and the fixed nucleus are treated as a positively charged ion (+e), while the [...] Read more.
The electronic band structure of two-dimensional lithium is calculated using the Dirac equation. Lithium is modeled as a two-dimensional square lattice in which the two strongly bound inner electrons and the fixed nucleus are treated as a positively charged ion (+e), while the outer electron is assumed to be uniformly distributed within the cell. The electronic potential is obtained by considering Coulomb-type interactions between the charges inside the unit cell and those in the surrounding cells. A numerical method that divides the unit cell into small pieces is employed to calculate the potential and then the Fourier coefficients are obtained. The Bloch method is used to determine the energy bands, leading to an eigenvalue matrix equation (in momentum space) of infinite dimension, which is truncated and solved using standard matrix diagonalization techniques. Convergence is analyzed with respect to the key parameters influencing the calculation: the lattice period, the dimension of the eigenvalue matrix, the unit-cell partition used to compute the potential’s Fourier coefficients, and the number of neighboring cells that contribute to the electronic interaction. Full article
(This article belongs to the Section Materials for Energy Applications)
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14 pages, 1777 KB  
Article
Machine-Learning-Based Screening of Perovskite Cathodes for Low-Temperature Solid Oxide Fuel Cell Operation
by Mingxuan Deng, Yang Yu, Yunhao Wang, Zhuangzhuang Ma, Linyuan Lu, Tianhao Rui, Yulin Lan, Jiajun Linghu, Nannan Han, Yiyan Li, Zhipeng Li and Haibin Zhang
Crystals 2026, 16(1), 68; https://doi.org/10.3390/cryst16010068 - 20 Jan 2026
Viewed by 157
Abstract
The discovery of cathode materials that simultaneously exhibit high oxygen-reduction activity, robust stability, and low cost is pivotal to moving solid oxide fuel cells (SOFCs) from the laboratory into commercial deployment. To address this challenge, we compile the largest perovskite dataset to date [...] Read more.
The discovery of cathode materials that simultaneously exhibit high oxygen-reduction activity, robust stability, and low cost is pivotal to moving solid oxide fuel cells (SOFCs) from the laboratory into commercial deployment. To address this challenge, we compile the largest perovskite dataset to date parameterized by the oxygen tracer surface exchange coefficient (k*). Using only readily obtainable elemental and structural descriptors, we develop machine-learning models that surpass existing approaches in both accuracy and computational efficiency. Specifically, by integrating Mahalanobis-distance-based applicability-domain analysis with random forest-enhanced property descriptors and support vector regression, we high-throughput-screen 1.3 million ABO3 compositions and curate a candidate list that balances thermodynamic stability, cost, and oxygen-reduction activity. Beyond prediction accuracy, SHAP interpretation reveals strong physical correlations between the enhanced descriptors and k*, highlighting the coefficient of thermal expansion, O p-band center, and A-site ionic radius as the dominant factors governing oxygen exchange kinetics. Finally, we identify 209 promising perovskite cathodes predicted to outperform LSC in the low-temperature regime, offering promising directions for experimental realization of practical low-temperature SOFCs. Full article
(This article belongs to the Section Materials for Energy Applications)
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15 pages, 4786 KB  
Article
Dual-Soft-Template-Assisted PEG-CTAB Surface Regulation of Co3V2O8 Toward Superior Water Oxidation
by Mrunal Bhosale, Aditya A. Patil and Chan-Wook Jeon
Crystals 2026, 16(1), 34; https://doi.org/10.3390/cryst16010034 - 30 Dec 2025
Viewed by 207
Abstract
The electrochemical water splitting process represents a promising and sustainable route for generating high-purity hydrogen with minimal environmental impact. The development of efficient and economically viable electrocatalysts is crucial for enhancing the kinetics of the oxygen evolution reaction (OER), which is a major [...] Read more.
The electrochemical water splitting process represents a promising and sustainable route for generating high-purity hydrogen with minimal environmental impact. The development of efficient and economically viable electrocatalysts is crucial for enhancing the kinetics of the oxygen evolution reaction (OER), which is a major bottleneck in overall water splitting. In this study, a Co3V2O8/PEG-CTAB electrocatalyst was synthesized and systematically evaluated for its OER activity in alkaline conditions. The nanosheet-like architecture of the PEG-CTAB-assisted Co3V2O8 electrocatalyst facilitates effective interfacial contact, thereby improving charge transport and catalytic accessibility. Among the examined compositions, the Co3V2O8/PEG-CTAB catalyst exhibited superior OER performance, requiring a low overpotential of 298 mV to deliver a current density of 10 mA cm−2 and displaying a Tafel slope of 90 mV dec−1 in 1 M KOH. Furthermore, the catalyst demonstrated outstanding durability, retaining its electrocatalytic activity after 5000 consecutive CV cycles and prolonged chronopotentiometric testing. The Co3V2O8/PEG-CTAB || Pt-C asymmetric cell required a cell voltage of 1.83 V to reach the threshold current density, confirming its ability to efficiently sustain overall water splitting under alkaline conditions. The enhanced performance is attributed to the synergistic effect of the electrocatalyst, which promotes active site exposure and structural stability. These findings highlight the potential of the Co3V2O8/PEG-CTAB system as a cost-effective and robust electrocatalyst for practical water oxidation applications. Full article
(This article belongs to the Special Issue Advances in Electrocatalyst Materials)
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12 pages, 2236 KB  
Article
Phase-Engineered Electrospun Poly(vinylidene fluoride) Nanofibers with Enhanced Piezoelectricity
by Seung Kwan Hong, Jae-Jin Lee and Suk-Won Choi
Crystals 2026, 16(1), 30; https://doi.org/10.3390/cryst16010030 - 30 Dec 2025
Viewed by 219
Abstract
Poly(vinylidene fluoride) (PVDF) nanofibers have emerged as promising materials for flexible piezoelectric sensors, yet their performance is fundamentally constrained by the limited formation and alignment of the electroactive β-phase. In this study, we report a phase-engineering strategy that integrates ionic functionalization, inorganic nanofiller [...] Read more.
Poly(vinylidene fluoride) (PVDF) nanofibers have emerged as promising materials for flexible piezoelectric sensors, yet their performance is fundamentally constrained by the limited formation and alignment of the electroactive β-phase. In this study, we report a phase-engineering strategy that integrates ionic functionalization, inorganic nanofiller incorporation, and post-fabrication corona poling to achieve enhanced crystalline ordering and electromechanical coupling in electrospun PVDF nanofibers. Tetrabutylammonium perchlorate increases solution conductivity, enabling uniform, bead-free fiber formation, while barium titanate nanoparticles act as nucleation centers that promote β-phase crystallization at the expense of the non-polar α-phase. Subsequent corona poling further aligns molecular dipoles and strengthens remnant polarization within both the PVDF matrix and embedded nanoparticles. Structural analyses confirm the synergistic evolution of crystalline phases, and piezoelectric measurements demonstrate a substantial increase in peak-to-peak output voltage under dynamic loading conditions. This combined phase-engineering approach provides a simple and scalable route to high-performance PVDF-based piezoelectric sensors and highlights the importance of coupling crystallization control with dipole alignment in designing next-generation wearable electromechanical materials. Full article
(This article belongs to the Section Materials for Energy Applications)
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30 pages, 11527 KB  
Review
From Waste to Value: A Comprehensive Review of Perovskite Solar Cell Recycling Technologies
by Yaoxu Gao, Baheila Jumayi, Peng Wei, Chenxi Song, Shuying Wang and Xiangqian Shen
Crystals 2026, 16(1), 24; https://doi.org/10.3390/cryst16010024 - 28 Dec 2025
Viewed by 612
Abstract
The rapid progress of perovskite solar cells (PSCs) has established them as a groundbreaking technology for sustainable energy. However, the sustainability of their lifecycle is still hindered by challenges related to material toxicity and end-of-life management. This review comprehensively assesses emerging recycling technologies, [...] Read more.
The rapid progress of perovskite solar cells (PSCs) has established them as a groundbreaking technology for sustainable energy. However, the sustainability of their lifecycle is still hindered by challenges related to material toxicity and end-of-life management. This review comprehensively assesses emerging recycling technologies, with a particular focus on their effectiveness in recovering perovskite compounds, transparent conductive oxides, and metallic contacts. Mechanical separation, solvent-based dissolution, thermal decomposition, and hybrid methods are compared in terms of recovery rates, purity levels, energy consumption, and scalability. Current challenges, such as the generation of secondary waste, the instability of recovered perovskites, and economic barriers, are critically analyzed alongside emerging solutions, including the use of non-toxic solvents, vacuum-assisted recovery, and the integration of closed-loop manufacturing. By evaluating lifecycle impacts and cost–benefit trade-offs, this work outlines pathways for transforming PSC waste into high-value secondary resources, thereby promoting both environmental sustainability and industrial competitiveness. Full article
(This article belongs to the Special Issue Growth and Properties of Photovoltaic Materials)
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15 pages, 2206 KB  
Article
Protic Ionic-Liquid Precursor Engineering with Methylammonium Acetate for Efficient and Stable Inverted Triple-Cation Perovskite Solar Cells
by Hanhong Zhang, Jun Song and Yuanlong Deng
Crystals 2026, 16(1), 19; https://doi.org/10.3390/cryst16010019 - 26 Dec 2025
Viewed by 262
Abstract
Perovskite solar cells (PSCs) have achieved remarkable efficiencies, yet further progress is limited by defect-induced nonradiative recombination and instability associated with uncontrolled crystallization. Here, we develop a protic ionic-liquid precursor engineering strategy based on methylammonium acetate (MAAc) for high-performance inverted (p–i–n) triple-cation perovskite [...] Read more.
Perovskite solar cells (PSCs) have achieved remarkable efficiencies, yet further progress is limited by defect-induced nonradiative recombination and instability associated with uncontrolled crystallization. Here, we develop a protic ionic-liquid precursor engineering strategy based on methylammonium acetate (MAAc) for high-performance inverted (p–i–n) triple-cation perovskite solar cells. Systematic variation of the MAAc content reveals that a moderate concentration yields perovskite films with enlarged grains, suppressed pinholes, and strongly reduced residual PbI2. Steady-state and time-resolved photoluminescence measurements, together with electrochemical impedance spectroscopy and light-intensity-dependent analysis, demonstrate that MAAc effectively suppresses trap-assisted nonradiative recombination, prolongs carrier lifetime, and increases recombination resistance without introducing additional transport losses. As a result, optimized inverted devices deliver a champion power conversion efficiency of 23.68% with a high open-circuit voltage of 1.21 V, a fill factor of ~0.83, negligible J–V hysteresis, and excellent device-to-device reproducibility. Moreover, the MAAc-2M devices exhibit markedly improved operational and shelf stability, retaining 73.2% of their initial efficiency after 30 days, compared to 53.2% for the control. This work establishes MAAc as an effective ionic-liquid additive that simultaneously governs crystallization and defect chemistry, offering a general route to efficient and stable inverted perovskite solar cells via protic ionic-liquid-assisted precursor engineering. Full article
(This article belongs to the Special Issue Advanced Research on Perovskite Solar Cells)
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14 pages, 2535 KB  
Article
Lanthanide-Induced Local Structural and Optical Modulation in Low-Temperature Ag2Se
by Sathish Panneer Selvam and Sungbo Cho
Crystals 2026, 16(1), 4; https://doi.org/10.3390/cryst16010004 - 22 Dec 2025
Viewed by 321
Abstract
Low-temperature Ag2Se is a narrow-band semiconductor, with its transport and optical properties significantly influenced by the local coordination environment. This study investigates the effects of La and Gd incorporation using DFT+U calculations and Ag-K edge EXAFS analysis. Analysis of electron localization [...] Read more.
Low-temperature Ag2Se is a narrow-band semiconductor, with its transport and optical properties significantly influenced by the local coordination environment. This study investigates the effects of La and Gd incorporation using DFT+U calculations and Ag-K edge EXAFS analysis. Analysis of electron localization function (ELF) and charge density differences reveals increased electron localization at dopant sites. Additionally, k3χ(k) and wavelet transforms demonstrate that the first M-Se shell shifts from approximately 1.346 Å in Ag-Se to around 1.386 Å and 1.291 Å for La-Se and Gd-Se, respectively (phase-uncorrected), thereby confirming dopant-specific lattice distortions while maintaining the orthorhombic framework. The observed changes are associated with an increase in dielectric strength, with ε2 increasing from approximately 30–40 in pristine Ag2Se to around 50–60 for La and 70–80 for Gd at low photon energies, alongside enhanced absorption nearing 1.32–1.34 × 105 cm−1. The characteristic plasmon resonance in the range of 15–20 eV is maintained. Rare-earth substitution effectively adjusts local bonding and low-energy optical response in Ag2Se, with Gd demonstrating the most significant impact among the examined dopants. Full article
(This article belongs to the Special Issue Properties and Synthesis of Luminescent Materials)
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10 pages, 2311 KB  
Article
CVD-Grown Carbon Nanofibers on Knitted Carbon Fabric for Enhanced Supercapacitor Performance
by Xiaojing Jia, Jiangsan Wang and Jing Dang
Crystals 2025, 15(12), 1049; https://doi.org/10.3390/cryst15121049 - 11 Dec 2025
Viewed by 354
Abstract
The escalating demand for high-performance energy storage devices has driven extensive research into flexible electrode materials for supercapacitors. Integrating structured carbon nanomaterials with flexible substrates to construct binder-free electrode architectures represents a promising strategy for improving supercapacitor capacitance and rate capability. However, achieving [...] Read more.
The escalating demand for high-performance energy storage devices has driven extensive research into flexible electrode materials for supercapacitors. Integrating structured carbon nanomaterials with flexible substrates to construct binder-free electrode architectures represents a promising strategy for improving supercapacitor capacitance and rate capability. However, achieving stable, binder-free integration of structure-controlled nanostructured carbon materials with flexible substrates remains a critical challenge. In this study, we report a direct synthesis approach for one-dimensional (1D) carbon nanofibers (CNFs) on commercial flexible carbon fabric (CF) via chemical vapor deposition (CVD). The resulting CNFs exhibit two typical average diameters—approximately 25 nm and 50 nm—depending on the growth temperature, with both displaying highly graphitized structures. Electrochemical characterization of the CNFs/CF composites in 1 M H2SO4 electrolyte revealed typical electric double-layer capacitor (EDLC) behavior. Notably, the 25 nm-CNFs/CF electrode achieves a high specific capacitance of 87.5 F/g, significantly outperforming the 50 nm-CNFs/CF electrode, which reaches 50.2 F/g. Compared with previously reported carbon nanotube CNTs/CF electrodes, the 25 nm-CNFs/CF electrode exhibits superior capacitance and lower resistance. Full article
(This article belongs to the Special Issue Advanced Catalytic Materials in Energy and Environment)
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17 pages, 4763 KB  
Article
Corrosion and Discharge Behavior of Mg-Y-Al-Zn Alloys as Anode Materials for Primary Mg-Air Batteries
by Junhao Dai, Hongjun Zhu, Yu Zhang, Chengwu Wang and Shirui Guo
Crystals 2025, 15(12), 1033; https://doi.org/10.3390/cryst15121033 - 3 Dec 2025
Viewed by 313
Abstract
In this study, the Mg-8Y-0.8Al-xZn (x = 0.25, 0.45, 0.65 in wt.%) anode was selected as the research subject, and the relationship between its microstructural evolution and electrochemical performance was thoroughly investigated. The results indicate that an increasing zinc content leads to a [...] Read more.
In this study, the Mg-8Y-0.8Al-xZn (x = 0.25, 0.45, 0.65 in wt.%) anode was selected as the research subject, and the relationship between its microstructural evolution and electrochemical performance was thoroughly investigated. The results indicate that an increasing zinc content leads to a distinct gradient change in the alloy phase composition. At a low zinc content (x = 0.25), the Al2Y phase is uniformly distributed within the matrix. However, when the Zn content reaches 0.45 wt.% or higher, the Mg-Y phase and Mg-Y-Zn phase become the predominant phases. When applying 20 mA·cm−2 current density, the investigated Mg-8Y-0.8Al-0.25Zn anode achieves a high specific capacity of 1030 mAh·g−1 and an anode efficiency of 51%, providing a valuable experimental foundation for the advancement of new energy storage materials and offering significant theoretical guidance for advancing metal–air battery technology. Full article
(This article belongs to the Section Materials for Energy Applications)
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21 pages, 5917 KB  
Article
Enhancing Light Absorption in Perovskite Solar Cells Using Au@Al2O3 Core–Shell Nanostructures: An FDTD Simulation Study
by Yunwei Jiang and Congyi Li
Crystals 2025, 15(12), 1023; https://doi.org/10.3390/cryst15121023 - 29 Nov 2025
Viewed by 509
Abstract
Adding plasmonic nanostructures to perovskite solar cells (PSCs) can boost light absorption, but often at the cost of new electronic losses. Based on 3D FDTD simulations, this study demonstrates how Au@Al2O3 core-shell nanostructures can overcome this fundamental trade-off through a [...] Read more.
Adding plasmonic nanostructures to perovskite solar cells (PSCs) can boost light absorption, but often at the cost of new electronic losses. Based on 3D FDTD simulations, this study demonstrates how Au@Al2O3 core-shell nanostructures can overcome this fundamental trade-off through a dual function of the Al2O3 shell, namely its moderate refractive index and excellent passivating properties. In addition, the geometry of Au@Al2O3 core–shell nanostructure is optimized to produce a maximum short-circuit current density (Jsc) of 25 mA cm−2. The simulations provide mechanism-level design rules that link dielectric choice and geometry to near-field localization and far-field coupling in perovskite absorbers. An experimentally testable parameter window is reported rather than device-level performance claims, with explicit discussion of energy partitioning and stability caveats associated with plasmonic loss in Au and interfacial chemistry. Full article
(This article belongs to the Section Materials for Energy Applications)
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1 pages, 127 KB  
Correction
Correction: Stakhanova et al. Hierarchically Porous Carbon Cloth–Polyaniline (CC–PANI) Composite Supercapacitor Electrodes with Enhanced Stability. Crystals 2024, 14, 457
by Svetlana V. Stakhanova, Ilya S. Krechetov, Kristina E. Shafigullina, Tatiana L. Lepkova, Valentine V. Berestov, Eugene S. Statnik, Zlatotsveta E. Zyryanova, Elena A. Novikova and Alexander M. Korsunsky
Crystals 2025, 15(12), 1013; https://doi.org/10.3390/cryst15121013 - 25 Nov 2025
Viewed by 196
Abstract
In the published article [...] Full article
3 pages, 128 KB  
Editorial
Research on Electrolytes and Energy Storage Materials
by Bhargav Akkinepally
Crystals 2025, 15(11), 996; https://doi.org/10.3390/cryst15110996 - 19 Nov 2025
Viewed by 468
Abstract
The global transition toward sustainable and efficient energy storage solutions has placed research on electrolytes and energy storage materials at the heart of scientific and technological innovation [...] Full article
(This article belongs to the Special Issue Research on Electrolytes and Energy Storage Materials)
20 pages, 4333 KB  
Article
Hydrogen Storage Capacity and Optoelectronic Response of Mechanically and Thermally Stable Lithium-Based Tetrahydrates (LiXH4, X = B, Al, Mn), a DFT Approach
by Ahmad Hussain, Nawishta Jabeen, Ali Yaqoob, Aseel Smerat, Muhammad Adnan Qaiser and Naflaa A. Aldawsari
Crystals 2025, 15(11), 990; https://doi.org/10.3390/cryst15110990 - 16 Nov 2025
Viewed by 531
Abstract
In this work, density functional theory (DFT)-based first-principles investigations are performed by Generalized Gradient Approximation (GGA) with the Perdew–Burke–Ernzerhof (PBE) functional in the CASTEP code. These simulations provide the insights of the structural, electronic, optical, thermodynamic, mechanical and hydrogen storage gravimetric ratios of [...] Read more.
In this work, density functional theory (DFT)-based first-principles investigations are performed by Generalized Gradient Approximation (GGA) with the Perdew–Burke–Ernzerhof (PBE) functional in the CASTEP code. These simulations provide the insights of the structural, electronic, optical, thermodynamic, mechanical and hydrogen storage gravimetric ratios of lithium-based tetrahydrides (LiBH4, LiAlH4, and LiMnH4) for hydrogen storage and photovoltaic (PV) applications. All these structures crystallize in orthorhombic Cmcm (No. 63) geometry with different lattice parameters and bonding strengths. Thermodynamic stabilities of hydrides are obtained by dispersion of phonons and phonon density of states. The measured band gaps of hydrides are 3.81 eV (LiBH4), 4.60 eV (LiAlH4), and 0.53 eV (LiMnH4), which are calculated by GGA-PBE approach. Moreover, the optical characteristics with strong optical activity are observed from visible to ultraviolet (2 eV to 6 eV) regions. High dielectric response between 6 and 8 and absorption coefficient up to 105 cm−1 for hydrides are observed. Debye temperature has exceeded from 300 K to 600 K for all hydrides and saturation occurred closer to Dulong–Petit limit ~75 J mol−1 K−1. Mechanical stability in hydrides has been observed by Born-Hung mechanical stability criterion, demonstrating ductile nature. These natural hydrides have shown exceptional hydrogen storage capacities, as 18.5 wt% for LiBH4, 10.6 wt% for LiAlH4, and 6.1 wt% for LiMnH4, are measured; these values have exceeded the U.S department of energy (DOE) targets (5.5 wt% H2). These analyses prove that LiXH4 (X = B, Al, Mn) hydrides are promising candidates for solid state hydrogen storage materials. Full article
(This article belongs to the Section Materials for Energy Applications)
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17 pages, 2576 KB  
Article
Plasmon Dispersion in Two-Dimensional Systems with Non-Coulomb Interaction
by Levente Máthé, Ilinca Lianu, Adrian Calborean and Ioan Grosu
Crystals 2025, 15(11), 985; https://doi.org/10.3390/cryst15110985 - 15 Nov 2025
Viewed by 647
Abstract
We theoretically study plasmon dispersion within the random-phase approximation in two-dimensional systems, including undoped and doped monolayer graphene at zero and finite temperatures, and hole- and electron-doped monolayer XSe (X=In,Ga) and disordered two-dimensional electron gas at [...] Read more.
We theoretically study plasmon dispersion within the random-phase approximation in two-dimensional systems, including undoped and doped monolayer graphene at zero and finite temperatures, and hole- and electron-doped monolayer XSe (X=In,Ga) and disordered two-dimensional electron gas at zero temperature, in the presence of a non-Coulomb interaction of the form rη. Our findings show that the parameter η, which characterizes the non-Coulombic nature of the interaction, strongly affects the dependence of the plasmon frequency on the wave vector in the long-wavelength limit. Furthermore, the carrier density dependence of the plasmon frequency is unaffected by the parameter η in this regime. For η=1, corresponding to the Coulomb case, the well-known results are fully recovered for all systems studied here. Full article
(This article belongs to the Special Issue Research on Electrolytes and Energy Storage Materials (2nd Edition))
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21 pages, 3272 KB  
Article
Influence of Scanning Speed on the Electrochemical and Discharge Behavior of a CeO2/Al6061 Anode for an Al–Air Battery Manufactured via Selective Laser Melting
by Shu Diao, Guanghong Zhou, Xiaobing Cao and Weipeng Duan
Crystals 2025, 15(11), 947; https://doi.org/10.3390/cryst15110947 - 31 Oct 2025
Viewed by 431
Abstract
This study investigates how scanning speed influences the electrochemical performance and discharge behavior of aluminum–air (Al–air) batteries with CeO2/Al6061 anodes fabricated through selective laser melting (SLM). Al–air batteries, celebrated for their exceptional energy density and eco-friendliness, encounter hurdles in their widespread [...] Read more.
This study investigates how scanning speed influences the electrochemical performance and discharge behavior of aluminum–air (Al–air) batteries with CeO2/Al6061 anodes fabricated through selective laser melting (SLM). Al–air batteries, celebrated for their exceptional energy density and eco-friendliness, encounter hurdles in their widespread application due to anode self-corrosion and the formation of passivation films. To address these challenges, this study integrates CeO2-reinforcing phases into Al6061 alloys and leverages SLM technology to enhance anode performance. A comprehensive analysis was conducted on the effects of varying scanning speeds (800, 900, 1000, 1100, and 1200 mm/s) on the surface morphology, density, self-corrosion rate, electrochemical performance, and discharge behavior of the anodes. The findings reveal that a scanning speed of 1000 mm/s produces anodes with optimal density, minimal self-corrosion, and outstanding electrochemical and discharge performance. Specifically, this scanning speed leads to a high discharge voltage of 1.575 V and an anode utilization rate of 72.2%, which can be attributed to the complete melting of the powder and the formation of a uniform microstructure. These insights offer valuable guidance for the development of high-performance Al–air batteries, promising extended lifespans and enhanced efficiency. Full article
(This article belongs to the Section Materials for Energy Applications)
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