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Digital Twins and Manufacturing Systems: How to Move Towards Sustainability in Industry 4.0

A special issue of Sustainability (ISSN 2071-1050).

Deadline for manuscript submissions: 31 December 2026 | Viewed by 1615

Special Issue Editor


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Guest Editor
Department of Mechanical and Industrial Engineering, NOVA School of Science and Technology, Universidade NOVA de Lisboa, 2829-516 Caparica, Portugal
Interests: innovation; TRIZ; continuous improvement; lean; customer needs; product development; entrepreneurship

Special Issue Information

Dear Colleagues,

The advent of Industry 4.0 has ushered in a transformative era for manufacturing systems, presenting both opportunities and challenges in the pursuit of sustainability. As industries increasingly embrace digital technologies, such as the Internet of Things (IoT), artificial intelligence (AI), and big data analytics, there is a critical need to explore how these innovations can be leveraged to promote sustainable manufacturing practices. The integration of Digital Twins—virtual representations of physical assets—offers unprecedented potential for optimizing resource use, reducing waste, and enhancing operational efficiency.

Sustainable manufacturing not only addresses environmental concerns but also fosters economic viability and social responsibility. This special issue invites contributions that delve into innovative approaches and frameworks that link Digital Twin technology to sustainable manufacturing practices, focusing on the following key topics:

    Development and application of Digital Twin models in manufacturing systems;

    Strategies for achieving sustainable innovation within Industry 4.0;

    Lean manufacturing principles and their role in environmental improvement;

    Real-time monitoring and optimization of resource consumption using Digital Twins;

    Case studies demonstrating successful implementations of sustainable manufacturing practices.

We encourage researchers, practitioners, and industry experts to submit original research articles, case studies, and reviews that contribute to advancing knowledge in this rapidly evolving field. Together, we can explore pathways toward a more sustainable future in manufacturing through the effective utilization of digital technologies.

We look forward to receiving your contributions.

Prof. Dr. Helena Navas
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sustainability is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • digital transformation
  • sustainability of digitization
  • Industry 4.0/5.0
  • sustainable manufacturing
  • industrial engineering
  • sustainable materials
  • sustainable design

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Published Papers (1 paper)

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50 pages, 2085 KB  
Systematic Review
Integrating Lean Philosophy and Sustainability: A Systematic Literature Review with a Focus on the Social Dimension
by Elena Terradillos, João Matias, Helena V. G. Navas and Olga Costa
Sustainability 2026, 18(3), 1666; https://doi.org/10.3390/su18031666 - 6 Feb 2026
Cited by 1 | Viewed by 753
Abstract
In recent decades, the business paradigm has been transforming into the face of global challenges such as climate change and resource scarcity, consolidating sustainability as a strategic pillar that integrates the economic, environmental, and social dimensions. In parallel, Lean Philosophy, focused on eliminating [...] Read more.
In recent decades, the business paradigm has been transforming into the face of global challenges such as climate change and resource scarcity, consolidating sustainability as a strategic pillar that integrates the economic, environmental, and social dimensions. In parallel, Lean Philosophy, focused on eliminating waste and creating value, has been widely adopted as an effective management model. Despite the potential for its integration, literature reveals significant gaps, especially regarding the social dimension, which is often underexplored compared to the environmental and economic dimensions. To address this gap, this study identifies, analyzes, and synthesizes scientific literature on the integration between Lean and sustainability, with a special focus on the social dimension, using a systematic literature review conducted according to the PRISMA guidelines. A total of 132 articles published between 2011 and 2024 were analyzed, obtained from the Scopus, Web of Science, and ScienceDirect databases. The results demonstrate a growing convergence between the two concepts, highlighting the centrality of the human factor, namely well-being, safety and health at work, and ethical practices, and identifying challenges and opportunities for future research focused on a more holistic approach to organizational sustainability. Full article
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