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Sustainable and Energy-Efficient Manufacturing Systems Through Advanced Sensor and Process Monitoring

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Physical Sensors".

Deadline for manuscript submissions: 30 April 2026 | Viewed by 456

Special Issue Editors


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Guest Editor
General Engineering Research Institute, Liverpool John Moores University, Liverpool L3 3AF, UK
Interests: advanced manufacturing technology; intelligent sensing and process control; knowledge support systems
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
General Engineering Research Institute, Faculty Engineering and Technology, Liverpool John Moores University, GERI Building, 3 Byrom Street, Liverpool L3 3AF, UK
Interests: machining; additive manufacturing; digital manufacturing; process and condition monitoring
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
General Engineering Research Institute, Faculty of Engineering and Technology, Liverpool John Moores University, Liverpool L3 3AF, UK
Interests: manufacturing; machining; grinding; dynamics; vibration; impact; cutting
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Sustainable and energy-efficient manufacturing is a key priority in modern industry, driven by the need to reduce environmental impact while improving productivity. Advances in sensor technologies and process monitoring are critical to achieving these goals. Smart sensors enable real-time control and the optimisation of process and energy usage in manufacturing systems.

This Special Issue, Sustainable and Energy-Efficient Manufacturing Systems Through Advanced Sensor and Process Monitoring, invites research papers that present current research and development in exploring sensors and their integration for sustainable manufacturing. Topics include, but are not limited to, energy-efficient production, real-time monitoring, condition-based maintenance, and intelligent decision making using sensor networks. Papers addressing the role of sensors in reducing energy consumption and waste and improving operational efficiency are encouraged.

This Special Issue aims to showcase innovations in sensor-based monitoring and control, advancing sustainable and smarter manufacturing systems. 

Prof. Dr. Xun Chen
Dr. Tahsin Öpöz
Dr. Andre Batako
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sensors is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • energy-efficient manufacturing
  • sustainable manufacturing
  • smart sensors
  • process monitoring and control
  • metrology and condition monitoring
  • machine tool diagnostics
  • condition-based maintenance
  • sensor integration
  • operational efficiency

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Published Papers (1 paper)

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Research

20 pages, 2961 KiB  
Article
The Design and Development of a Low-Cost and Environmentally Friendly Voltage Divider for On-Site High-Voltage Calibration up to 850 kV
by Mohamed Agazar, Hanane Saadeddine, Kamel Dougdag, Mohamed Ouameur and Massinissa Azzoug
Sensors 2025, 25(13), 3964; https://doi.org/10.3390/s25133964 - 26 Jun 2025
Viewed by 116
Abstract
This paper presents the design, development, and characterization of a low-cost and environmentally friendly high-voltage divider optimized for on-site calibration up to 850 kV. Unlike traditional dividers that rely on oil or SF6 for insulation, both of which pose environmental risk and [...] Read more.
This paper presents the design, development, and characterization of a low-cost and environmentally friendly high-voltage divider optimized for on-site calibration up to 850 kV. Unlike traditional dividers that rely on oil or SF6 for insulation, both of which pose environmental risk and regulation issues, the proposed system uses modular construction with commercial off-the-shelf components and natural air insulation, minimizing environmental impact and facilitating transport, calibration, and maintenance. Despite using air insulation, the divider demonstrates excellent uncertainty performance. Characterization results show frequency linearity better than 0.2% up to 100 kHz and a bandwidth exceeding 10 MHz, making it suitable for the measurement of a wide range of voltage types. Static and dynamic performance evaluations confirm reliable scale factor stability and low measurement uncertainty: 0.01% for DC (550 kV), 0.3% for AC (405 kV), and 0.7% for impulses such as 1.2/50 µs (850 kV). The system offers a practical and sustainable solution for high-voltage measurements, meeting growing industrial and European environmental demands. Full article
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