Machine Learning-Based Intelligent Industry 4.0 Control Systems for Manufacturing

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Process Control and Monitoring".

Deadline for manuscript submissions: closed (20 October 2025) | Viewed by 850

Special Issue Editors


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Guest Editor
Department of Engineering and Mathematics, Sheffield Hallam University, Sheffield, UK
Interests: artificial intelligence; machine learning; Industry 4.0; internet-of-things; food manufacturing
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Advanced Food Innovation Centre, Sheffield Hallam University, Howard Street, Sheffield S1 1WB, UK
Interests: advanced process control; sustainable food processing; Industry 4.0; artificial intelligence
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Artificial intelligence (AI) and machine learning (ML) techniques have huge potential to transform manufacturing industries, with a diverse range of applications from machinery condition monitoring to product quality control. The promise of integrating AI/ML with Industry 4.0 control systems to create intelligent processes has attracted significant interest from researchers in the last 5 years. These intelligent control systems have vast potential across manufacturing industries: from high-value manufacturing, such as automotive and aerospace, to fast-moving consumer goods such as food.

This Special Issue on “Machine Learning-Based Intelligent Industry 4.0 Control Systems for Manufacturing” aims to cover recent advances in the development of intelligent AI/ML-based control systems for manufacturing processes. Topics of interest include, but are not limited to:

  • AI-based computer vision applications for quality control in manufacturing processes;
  • Intelligent machine monitoring systems;
  • Edge applications of AI/ML for manufacturing processes;
  • Data issues (such as federated data sharing, de-duplication, data privacy and ethical concerns);
  • Intelligent systems for enabling low-carbon (and net-zero) manufacturing processes.

Dr. Alex Shenfield
Dr. Hongwei Zhang
Guest Editors

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Processes is an international peer-reviewed open access semimonthly journal published by MDPI.

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Keywords

  • artificial intelligence
  • machine learning
  • sustainable manufacturing
  • Industry 4.0
  • internet of things

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Published Papers (1 paper)

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Research

26 pages, 20055 KB  
Article
Design and Development of a Neural Network-Based End-Effector for Disease Detection in Plants with 7-DOF Robot Integration
by Harol Toro, Hector Moncada, Kristhian Dierik Gonzales, Cristian Moreno, Claudia L. Garzón-Castro and Jose Luis Ordoñez-Avila
Processes 2025, 13(12), 3934; https://doi.org/10.3390/pr13123934 - 5 Dec 2025
Viewed by 348
Abstract
This study presents the design and development of an intelligent end-effector integrated into a custom 7-degree-of-freedom (DOF) robotic arm for monitoring the health status of tomato plants during their growth stages. The robotic system combines five rotational and two prismatic joints, enabling both [...] Read more.
This study presents the design and development of an intelligent end-effector integrated into a custom 7-degree-of-freedom (DOF) robotic arm for monitoring the health status of tomato plants during their growth stages. The robotic system combines five rotational and two prismatic joints, enabling both horizontal reach and vertical adaptability to inspect plants of varying heights without repositioning the robot’s base. The integrated vision module employs a YOLOv5 neural network trained with 7864 images of tomato leaves, including both healthy and diseased samples. Image preprocessing included normalization and data augmentation to enhance robustness under natural lighting conditions. The optimized model achieved a detection accuracy of 90.2% and a mean average precision (mAP) of 92.3%, demonstrating high reliability in real-time disease classification. The end-effector, fabricated using additive manufacturing, incorporates a Raspberry Pi 4 for onboard processing, allowing autonomous operation in agricultural environments. The experimental results validate the feasibility of combining a custom 7-DOF robotic structure with a deep learning-based detector for continuous plant monitoring. This research contributes to the field of agricultural robotics by providing a flexible and precise platform capable of early disease detection in dynamic cultivation conditions, promoting sustainable and data-driven crop management. Full article
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