materials-logo

Journal Browser

Journal Browser

Advancements in Plastic Forming and Metal Processing: From Fundamentals to Applications

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Metals and Alloys".

Deadline for manuscript submissions: 20 February 2026 | Viewed by 555

Special Issue Editors


E-Mail Website
Guest Editor
School of Materials Science and Engineering, Harbin Institute of Technology, Weihai 264209, China
Interests: superalloy; plastic processing; service performance
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Interests: micro/nano-forming; energy field-assisted forming; nanolaminate composites

Special Issue Information

Dear Colleagues,

Plastic forming and metal processing stand as foundational pillars within advanced manufacturing, critically enabling the production of high-performance components that are essential for demanding sectors like the aerospace, automotive, and energy industries. The relentless pursuit of lighter, stronger, and more efficient parts in these industries heavily relies on continuous innovation in these core techniques. Significantly, recent years have witnessed substantial advances in key enabling areas, e.g., sophisticated computational modeling now allows for unprecedented simulation of complex deformation processes; the drive towards sustainability is fostering the development of more energy-efficient and environmentally friendly processing methods; and novel materials, including advanced alloys and composites, present new opportunities and challenges. However, realizing the full potential of these advances necessitates consolidated, interdisciplinary research. Critical challenges demanding focused attention include significantly enhancing energy efficiency throughout the production lifecycle, achieving precise and predictable control over material microstructures (which dictate final properties) and seamlessly integrating digital technologies like AI and IoT for smarter, more adaptive manufacturing systems. Addressing these interconnected issues is paramount for future competitiveness and capability.

This Special Issue invites contributions on innovative techniques and theories in metal plasticity. Topics include (but are not limited to) the following:

  • Computational modeling of deformation mechanics (e.g., FEM and crystal plasticity);
  • Advanced plastic processes;
  • Microstructure–property relationships;
  • Sustainable processing (recycling and energy-efficient forming);
  • AI/ML-driven process optimization;
  • Tribology, tooling design, and defect mitigation strategies.

This collection aims to bridge fundamental research with industrial applications, fostering solutions for next-generation manufacturing. It will highlight innovations enhancing precision, sustainability, and material performance, supporting global efforts toward smart, eco-friendly production.

Dr. Qiang Zhu
Dr. Chaogang Ding
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • plastic deformation
  • metal forming processes
  • metal and alloys
  • finite element modeling
  • microstructure evolution
  • mechanical properties
  • constitutive modeling
  • deformation mechanism

Benefits of Publishing in a Special Issue

  • Ease of navigation: Grouping papers by topic helps scholars navigate broad scope journals more efficiently.
  • Greater discoverability: Special Issues support the reach and impact of scientific research. Articles in Special Issues are more discoverable and cited more frequently.
  • Expansion of research network: Special Issues facilitate connections among authors, fostering scientific collaborations.
  • External promotion: Articles in Special Issues are often promoted through the journal's social media, increasing their visibility.
  • Reprint: MDPI Books provides the opportunity to republish successful Special Issues in book format, both online and in print.

Further information on MDPI's Special Issue policies can be found here.

Published Papers (2 papers)

Order results
Result details
Select all
Export citation of selected articles as:

Research

21 pages, 7206 KB  
Article
The Effect of Graphene Oxide Deposition, Shot Peening, and Hybrid Graphening on the Structural and Mechanical Properties of 30HGSA Steel
by Sebastian Stabryn, Barbara Nasiłowska, Robert Szczepaniak, Mateusz Mucha, Grzegorz Mońka, Tomasz Rygier, Wojciech Chrzanowski, Maciej Chrunik, Piotr Olejnik, Marta Kutwin and Zdzisław Bogdanowicz
Materials 2025, 18(21), 4853; https://doi.org/10.3390/ma18214853 - 23 Oct 2025
Abstract
This publication presents the performance properties of 30HGSA steel after various surface treatments involving hybrid graphene coating, shot peening, and graphene oxide coating, and of the material in its delivery state used in aerospace structures. Performance tests were carried out on the structure, [...] Read more.
This publication presents the performance properties of 30HGSA steel after various surface treatments involving hybrid graphene coating, shot peening, and graphene oxide coating, and of the material in its delivery state used in aerospace structures. Performance tests were carried out on the structure, measuring surface roughness, microhardness, corrosion, residual stresses and bending strength for all surface treatments. It has been demonstrated that hybrid graphitization results in increased surface roughness, increased compressive stress and a beneficial increase in the bending strength of the sample compared to other research groups. A new method of strengthening steel surfaces by hybrid graphitization, consisting of coating the steel surface with graphene oxide and shot peening, has been described. The mechanism of hybrid graphitization affecting the increase in the performance properties of 30HGSA steel, including a 43% increase in maximum bending strength compared to BM, has been presented. Full article
Show Figures

Figure 1

22 pages, 26983 KB  
Article
Achieving Large-Area Hot Embossing of Anti-Icing Functional Microstructures Based on a Multi-Arc Ion-Plating Mold
by Xiaoliang Wang, Han Luo, Hongpeng Jiang, Zhenjia Wang, Ziyang Wang, Haibao Lu, Jun Xu, Debin Shan, Bin Guo and Jie Xu
Materials 2025, 18(19), 4643; https://doi.org/10.3390/ma18194643 - 9 Oct 2025
Viewed by 404
Abstract
Aluminum alloy surface microstructures possess functional characteristics such as hydrophilicity/hydrophobicity and anti-icing and have important applications in fields such as aerospace and power systems. In order to improve the filling quality of the microstructure and verify the anti-icing property of the microstructure, this [...] Read more.
Aluminum alloy surface microstructures possess functional characteristics such as hydrophilicity/hydrophobicity and anti-icing and have important applications in fields such as aerospace and power systems. In order to improve the filling quality of the microstructure and verify the anti-icing property of the microstructure, this work develops a scheme for achieving large-area hot embossing of anti-icing functional microstructures based on a multi-arc ion-plating mold. Compared with conventional steel, the hardness of the PVD-coated steel increases by 44.7%, the friction coefficient decreases by 66.2%, and the wear resistance is significantly enhanced. The PVD-coated punch-assisted embossing could significantly improve filling properties. While the embossing temperature is 300 °C, the PVD-coated punch-assisted embossing can ensure the complete filling of the micro-array channels. In contrast, under-filling defects occur in conventional hot embossing. Then, a large-area micro-channel specimen of 100 cm2 was precisely formed without warping, and the average surface roughness Ra was better than 0.8 µm. The maximum freezing fraction of the micro-array channel was reduced by about 53.2% compared with the planar, and the complete freezing time was delayed by 193.3%. The main reason is that the air layer trapped by the hydrophobic structures hinders heat loss at the solid–liquid interface. Full article
Show Figures

Figure 1

Back to TopTop