Advanced Coatings and Surface Integrity for Fatigue-Resistant Additively Manufactured Metallic Materials

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Tribology".

Deadline for manuscript submissions: 20 March 2026 | Viewed by 13

Special Issue Editors


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Guest Editor
Dipartimento di Ingegneria Civile e Industriale (DICI), Università di Pisa, 56122 Pisa, Italy
Interests: fatigue; L-PBF; additive; hydrogen; embrittlement; superalloys; ahss; surface roughness; SLM; tensile tests; HCF; TMF

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Guest Editor
Dipartimento di Ingegneria Civile e Industriale (DICI), Università di Pisa, 56122 Pisa, Italy
Interests: additive manufacturing; nickel-based superalloys; optical techniques; profilometry; surface morphology; surface roughness; dynamic behavior; laser powder bed fusion; metallographic analysis; nickel-based alloys; ping testing; contact analysis; finite element models; hirth joints; manufacturing tolerances; Monte Carlo method; technological analysis; surface integrity; thin-walled nozzles; spur gears; transmissions; mechanical vibration
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Dipartimento di Ingegneria Civile e Industriale (DICI), Università di Pisa, 56122 Pisa, Italy
Interests: fatigue assessment; critical plane approaches; weldments; finite element method; residual stress; fatigue testing; stress concentration; fatigue of metals; fatigue of composite thermoplastics; fatigue of composite thermosets; fatigue life prediction; self-piercing-riveting joints

Special Issue Information

Dear Colleagues,

The increasing adoption of additive manufacturing (AM) for the production of structural metallic components has provided new opportunities in engineering design, enabling unprecedented geometrical freedom and the development of high-performance applications. However, ensuring the surface integrity and fatigue behavior of AM parts remains a critical challenge, and this is vital for components exposed to cyclic loading, tribological contact, and extreme service environments.

This Special Issue aims to collect innovative contributions that address the interplay between AM processing conditions, surface characteristics, and the resulting mechanical and functional performances, with a particular emphasis on fatigue resistance, surface degradation mechanisms, and the tribological behaviour of bulk components and lattice structures. We welcome theoretical, numerical, and experimental studies that investigate the characterization of surfaces produced via AM, as well as post-processing treatments designed to enhance surface integrity or functionality.

The scope of this Special Issue includes, but is not limited to, the following topics:

  • Fatigue behavior of metallic AM components;
  • Surface integrity evaluation and enhancement through coatings or finishing treatments;
  • Friction, wear, and tribocorrosion of AM surfaces;
  • The microstructural characterization of sub-surface regions and the optimization of process parameters for surface and sub-surface integrity;
  • Relationship between surface roughness, defect population, and mechanical performance;
  • Novel coating strategies for improving the surface performance of AM parts;
  • In situ and non-destructive methods for evaluating surface damage and fatigue life;
  • The modeling and simulation of fatigue and surface degradation in AM components;
  • The synergistic effects of corrosion and cyclic loading on AM-produced surfaces.

By compiling research by material scientists, mechanical engineers, surface technologists, and AM experts, this Special Issue will provide a comprehensive overview of the current state of the art and future directions in the surface engineering of additively manufactured components.

We look forward to receiving your contributions to this Special Issue.

Dr. Giuseppe Macoretta
Dr. Andrea Chiocca
Dr. Michele Abruzzo
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Coatings is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • additive manufacturing
  • coatings
  • fatigue behavior
  • post-processing treatments
  • surface integrity
  • surface roughness

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Published Papers

This special issue is now open for submission.
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