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Engineering Applications of Hybrid Artificial Intelligence Tools

A Special Issue of Applied Sciences (ISSN 2076-3417) belonging to the section "Computing and Artificial Intelligence".

Deadline for manuscript submissions: closed (20 April 2026) | Viewed by 21192

Editors


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Guest Editor
Faculty of Exact and Technical Sciences, Institute of Computer Science, University of Rzeszow, 16C Tadeusza Rejtana Avenue, 35-959 Rzeszow, Poland
Interests: eye tracking; image processing; neural networks with fractional derivative; pilot attention analysis; control; spacecraft formation; state estimation; scheduling of discrete production processes; control algorithms
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
The Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology, 35-959 Rzeszów, Poland
Interests: aircraft systems; vision system; flight simulator, eye tracking; HMI systems; image processing; neural networks; control
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Faculty of Electrical Engineering, Automatics, Computer Science, and Biomedical Engineering, AGH University of Science and Technology in Krakow, 30-059 Krakow, Poland
Interests: scheduling of discrete production processes; control algorithms; neural networks; control; knowledge base; multistage decision process; 3-D scenery analysis
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The interest in artificial intelligence leads to the consolidation of the activities of scientists and the education of the best experts from the broad activities in this field, so that the work of independent global centers can inspire their creators and find business applications faster. The development of simulation environments with a standardized API interface will allow for the collection of a large amount of data derived from interacting with the environment using AI methods in the branches of management, automation, robotics, autonomous vehicles, or energy consumption control. The use of fuzzy logic methods, evolutionary calculations, and neural networks in intelligent decision support and control systems (e.g., intelligent systems and machine learning methods for searching and processing information and supporting decision-making) allows for the optimal design of engineering systems. It seems important to use deep machine learning methods to recognize early symptoms of damage to physical objects based on the activity of their real processes and to automatically detect anomalies in multidimensional production systems. Research on machine learning, statistical inference, and information theory, including variable selection methods in high-dimensional classification problems, will allow for smooth communication and detailed data exchange in algorithmic AI systems.

What is common to the aforementioned areas of modern AI is the fact that they utilize the multidisciplinary nature of artificial intelligence, combining diverse achievements from “pure disciplines” such as computer science, mathematics, physics, automation, electronics, biology, genetics, medicine, aviation, and many others. The hybrid nature of the developed solutions gives them enormous commercial potential, encompassing the extremely important human component of the discoveries made, while simultaneously serving as a key element for the rapid development of technologies for Industry 5.0. Hence, the hybrid application of AI in engineering underscores the Special Issue to which we cordially invite all authors.

Dr. Zbigniew Gomółka
Dr. Damian Kordos
Prof. Dr. Ewa Dudek-Dyduch
Guest Editors

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-anonymized peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • learning strategy
  • distributed optimization algorithms design and analysis
  • data-based modeling and control for optimization complex system
  • intelligent technologies for optimizing discrete processes
  • AI technologies for human–computer interaction
  • eyetracking technologies
  • multi-task and multi-objective optimization
  • AI applications for software engineering
  • neural networks and deep learning
  • hybrid and hierarchical intelligent systems
  • hybrid artificial intelligence tools
  • multi-agent systems
  • knowledge representation and management
  • preprocessing of industry processes data for DNN
  • AI for eyetracking technology
  • intelligent scheduling for discrete processes
  • intelligent technologies for UAV fleets including monitoring and management
  • AI applications in aviation systems

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Published Papers (12 papers)

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Editorial

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10 pages, 2857 KB  
Editorial
From Models to Hybrid Intelligence: Emerging AI Approaches for Engineering Applications
by Zbigniew Gomolka, Damian Kordos and Ewa Dudek-Dyduch
Appl. Sci. 2026, 16(17), 8864; https://doi.org/10.3390/app16178864 - 6 Sep 2026
Viewed by 226
Abstract
Artificial intelligence has become an important component of contemporary engineering systems, supporting tasks ranging from optimization, prediction, and anomaly detection to computer vision, medical image analysis, and decision support [...] Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)

Research

Jump to: Editorial

21 pages, 728 KB  
Article
Extracting Behavioral Rules from Health Survey Data with Interpretable Models
by Piotr Lasek
Appl. Sci. 2026, 16(12), 6146; https://doi.org/10.3390/app16126146 - 17 Jun 2026
Viewed by 286
Abstract
This study investigates the use of interpretable machine learning techniques to identify behavioral and demographic patterns associated with diabetes, based on structured population survey data from the Canadian Community Health Survey (CCHS). A decision tree classifier was applied to a dataset comprising [...] Read more.
This study investigates the use of interpretable machine learning techniques to identify behavioral and demographic patterns associated with diabetes, based on structured population survey data from the Canadian Community Health Survey (CCHS). A decision tree classifier was applied to a dataset comprising 16,824 respondents and 38 preprocessed features covering lifestyle, well-being, and sociodemographic factors. The model was optimized through grid search with five-fold stratified cross-validation, achieving a test accuracy of 61.3% (mean 62.6% ±0.6% across a 10×5 repeated stratified cross-validation). Feature importance analysis revealed that age, alcohol consumption patterns, daily energy expenditure, and physical activity were the most influential factors associated with diabetes status, with the top three features exhibiting stable importance across all cross-validation folds. The model produced a set of 32 human-readable decision rules; a sensitivity analysis confirmed that these rules are stable across encoding choices and cross-validation folds. Several model variants were evaluated: a class-weighted decision tree, a logistic regression baseline, an age-only decision tree, and an age and sex logistic regression. The class-weighted model improved minority-class recall (from 0.25 to 0.53) at the cost of overall accuracy. A one-hot encoding sensitivity analysis showed that replacing ordinal label encoding of nominal variables with one-hot encoding produces virtually identical results (accuracy: 61.4% vs. 61.3%), confirming that the main rules are not artifacts of the encoding choice. Although the classification accuracy is moderate and not significantly better than a majority-class baseline (McNemar’s test, p=0.455), the extracted rules confirmed several known associations and revealed interactions between social and lifestyle variables. These rules are intended as hypothesis-generating population-level descriptors rather than validated clinical decision tools, and no causal inference is claimed. This approach demonstrates the value of rule-based models for exploratory public health research. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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22 pages, 4598 KB  
Article
Deep Learning Based Correction Algorithms for 3D Medical Reconstruction in Computed Tomography and Macroscopic Imaging
by Tomasz Les, Tomasz Markiewicz, Malgorzata Lorent, Miroslaw Dziekiewicz and Krzysztof Siwek
Appl. Sci. 2026, 16(4), 1954; https://doi.org/10.3390/app16041954 - 15 Feb 2026
Cited by 1 | Viewed by 903
Abstract
This paper introduces a hybrid two-stage registration framework for reconstructing three-dimensional (3D) kidney anatomy from macroscopic slices, using CT-derived models as the geometric reference standard. The approach addresses the data-scarcity and high-distortion challenges typical of macroscopic imaging, where fully learning-based registration (e.g., VoxelMorph) [...] Read more.
This paper introduces a hybrid two-stage registration framework for reconstructing three-dimensional (3D) kidney anatomy from macroscopic slices, using CT-derived models as the geometric reference standard. The approach addresses the data-scarcity and high-distortion challenges typical of macroscopic imaging, where fully learning-based registration (e.g., VoxelMorph) often fails to generalize due to limited training diversity and large nonrigid deformations that exceed the capture range of unconstrained convolutional filters. In the proposed pipeline, the Optimal Cross-section Matching (OCM) algorithm first performs constrained global alignment—translation, rotation, and uniform scaling—to establish anatomically consistent slice initialization. Next, a lightweight deep-learning refinement network, inspired by VoxelMorph, predicts residual local deformations between consecutive slices. The core novelty of this architecture lies in its hierarchical decomposition of the registration manifold: the OCM acts as a deterministic geometric anchor that neutralizes high-amplitude variance, thereby constraining the learning task to a low-dimensional residual manifold. This hybrid OCM + DL design integrates explicit geometric priors with the flexible learning capacity of neural networks, ensuring stable optimization and plausible deformation fields even with few training examples. Experiments on an original dataset of 40 kidneys demonstrated that the OCM + DL method achieved the highest registration accuracy across all evaluated metrics: NCC = 0.91, SSIM = 0.81, Dice = 0.90, IoU = 0.81, HD95 = 1.9 mm, and volumetric agreement DCVol = 0.89. Compared to single-stage baselines, this represents an average improvement of approximately 17% over DL-only and 14% over OCM-only, validating the synergistic contribution of the proposed hybrid strategy over standalone iterative or data-driven methods. The pipeline maintains physical calibration via Hough-based grid detection and employs Bézier-based contour smoothing for robust meshing and volume estimation. Although validated on kidney data, the proposed framework generalizes to other soft-tissue organs reconstructed from optical or photographic cross-sections. By decoupling interpretable global optimization from data-efficient deep refinement, the method advances the precision, reproducibility, and anatomical realism of multimodal 3D reconstructions for surgical planning, morphological assessment, and medical education. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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35 pages, 2173 KB  
Article
Credit Evaluation Through Integration of Supervised and Unsupervised Machine Learning: Empirical Improvement and Unsupervised Component Analysis
by Rodrigue G. Atteba, Thanda Shwe, Israel Mendonça and Masayoshi Aritsugi
Appl. Sci. 2025, 15(24), 13020; https://doi.org/10.3390/app152413020 - 10 Dec 2025
Cited by 1 | Viewed by 1932
Abstract
In the financial sector, machine learning has become essential for credit risk assessment, often outperforming traditional statistical approaches, such as linear regression, discriminant analysis, or model-based expert judgment. Although machine learning technologies are increasingly being used, further research is needed to understand how [...] Read more.
In the financial sector, machine learning has become essential for credit risk assessment, often outperforming traditional statistical approaches, such as linear regression, discriminant analysis, or model-based expert judgment. Although machine learning technologies are increasingly being used, further research is needed to understand how they can be effectively combined and how different models interact during credit evaluation. This study proposes a technique that integrates hierarchical clustering, namely Agglomerative clustering and Balanced Iterative Reducing and Clustering using Hierarchies, along with individual supervised models and a self organizing map-based consensus model. This approach helps to better understand how different clustering algorithms influence model performance. To support this approach, we performed a detailed unsupervised component analysis using metrics such as the silhouette score and Adjusted Rand Index to assess cluster quality and its relationship with the classification results. The study was applied to multiple datasets, including a Taiwanese credit dataset. It was also extended to a multiclass classification scenario to evaluate its generalization ability. The results show that the quality metrics of the cluster correlate with the performance, highlighting the importance of combining unsupervised clustering and self organizing map consensus methods for improving credit evaluation. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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27 pages, 4216 KB  
Article
Possibilities of Reflecting the Mechanical Properties of Non-Absordable Surgical Meshes in an AI-Based Model in the Context of Industry 4.0/5.0
by Marek Andryszczyk, Izabela Rojek, Tomasz Bednarek and Dariusz Mikołajewski
Appl. Sci. 2025, 15(24), 12894; https://doi.org/10.3390/app152412894 - 6 Dec 2025
Viewed by 826
Abstract
Non-absorbable surgical meshes are key biomedical materials used for tissue reinforcement, designed for durability, biocompatibility, and mechanical stability in clinical applications. The mechanical properties of these meshes, such as tensile strength, elasticity, and porosity, are crucial for their long-term performance and integration with [...] Read more.
Non-absorbable surgical meshes are key biomedical materials used for tissue reinforcement, designed for durability, biocompatibility, and mechanical stability in clinical applications. The mechanical properties of these meshes, such as tensile strength, elasticity, and porosity, are crucial for their long-term performance and integration with host tissue. In the context of Industry 4.0/5.0, emphasis is placed on integrating intelligent technologies, such as real-time data acquisition and advanced computational modeling, to improve the design and production of surgical meshes. Computational models simulate the mechanical behavior of meshes under physiological conditions, enabling precise optimization of their material properties and design. In this article, we propose potential artificial intelligence (AI)-based approaches for future research, such as machine learning (ML), for analyzing large datasets from computational and experimental studies to identify optimal mesh configurations. The direction of tensile loading significantly influences the mechanical response of the mesh. Transversely stretched specimens demonstrated higher maximum failure forces and greater fatigue resistance than longitudinally stretched specimens, both in sutured and unsutured conditions. Suturing the mesh to biological tissue significantly reduced its mechanical strength and stiffness, demonstrating a weakening effect at the mesh-tissue interface. Cyclic loading revealed a gradual decrease in strength in all specimens, suggesting fatigue, but transversely stretched meshes maintained higher forces for >1000 cycles than longitudinally stretched meshes. The observed differences in mechanical behavior can be attributed to the anisotropic mesh structure and mechanical suturing effects, which introduce stress concentrations and structural discontinuities. These results emphasize the importance of considering both directionality and surgical technique when selecting and implementing mesh implants. Both AI-based models achieved scores above 80%, demonstrating their clinical utility and the potential for development toward prediction accuracy above 85–90% in clinical settings. Future research should incorporate AI-based computational models to improve predictive capabilities, ultimately leading to the development of more effective, patient-specific surgical meshes. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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37 pages, 6079 KB  
Article
ARQ: A Cohesive Optimization Design for Stable Performance on Noisy Landscapes
by Vasileios Charilogis, Ioannis G. Tsoulos, Anna Maria Gianni and Dimitrios Tsalikakis
Appl. Sci. 2025, 15(22), 12180; https://doi.org/10.3390/app152212180 - 17 Nov 2025
Cited by 4 | Viewed by 932
Abstract
The proposed Adaptive RTR with Quarantine (ARQ) method integrates, within a single evolutionary scheme for continuous optimization, three mature ideas of pbest differential evolution with an archive, success-history parameter adaptation, and restricted tournament replacement (RTR) and extends them with a novel outlier quarantine [...] Read more.
The proposed Adaptive RTR with Quarantine (ARQ) method integrates, within a single evolutionary scheme for continuous optimization, three mature ideas of pbest differential evolution with an archive, success-history parameter adaptation, and restricted tournament replacement (RTR) and extends them with a novel outlier quarantine mechanism. At the heart of ARQ is a combination of the following complementary mechanisms: (1) an event-driven outlier-quarantine loop that triggers on robustly detected tail behavior, (2) a robust center from the best half of the population to which quarantined candidates are gently repaired under feasibility projections, (3) local RTR-based replacement that preserves spatial diversity and avoids premature collapse, (4) archive-guided trial generation that blends current and archived differences while steering toward strong exemplars, and (5) success-history adaptation that self-regulates search from recent successes and reduces manual fine-tuning. Together, these parts sustain focused progress while periodically renewing diversity. Search pressure remains focused yet diversity is steadily replenished through micro-restarts when progress stalls, producing smooth and reliable improvement on noisy or rugged landscapes. In a comprehensive benchmark campaign spanning separable, ill-conditioned, multimodal, hybrid, and composition problems, ARQ was compared against leading state-of-the-art baselines, including top entrants and winners from CEC competitions under identical evaluation budgets and rigorous protocols. Across these settings, ARQ delivered competitive peak results while maintaining favorable average behaviour, thereby narrowing the gap between best and typical outcomes. Overall, this design positions ARQ as a robust choice for practical performance and consistency, providing a dependable tool that can meaningfully strengthen the methodological repertoire of the research community. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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21 pages, 567 KB  
Article
Identifying and Predicting Changes in Behavioral Patterns for Temporal Data in Treatment of Neonatal Respiratory Failure
by Adam Szczur, Jan G. Bazan, Urszula Bentkowska, Piotr Kruczek and Stanislawa Bazan-Socha
Appl. Sci. 2025, 15(22), 12133; https://doi.org/10.3390/app152212133 - 15 Nov 2025
Cited by 1 | Viewed by 629
Abstract
In this paper, we present the findings of a study focused on discovering process models and tracking their evolution over time. The research specifically targets a distinct category of these models known as behavioral patterns. Consequently, the challenges and techniques addressed here involve [...] Read more.
In this paper, we present the findings of a study focused on discovering process models and tracking their evolution over time. The research specifically targets a distinct category of these models known as behavioral patterns. Consequently, the challenges and techniques addressed here involve temporal data. To demonstrate the issues and methodologies associated with identifying process patterns and their changes, we use illustrative data from the treatment of respiratory failure in premature infants. The main achievement of the paper is to successfully model behavioral patterns using machine learning models and predict changes in a neonate’s state. That was justified by comparing the classifier’s sensitivity for cases of deterioration, improvement, and stability. Classification quality is best when the pattern remains constant. However, in the proposed model, when the pattern deteriorates, the classification quality decreases only slightly. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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35 pages, 6369 KB  
Article
Feature Importance Ranking Using Interval-Valued Methods and Aggregation Functions for Machine Learning Applications
by Aleksander Wojtowicz, Wiesław Paja and Urszula Bentkowska
Appl. Sci. 2025, 15(22), 12130; https://doi.org/10.3390/app152212130 - 15 Nov 2025
Viewed by 1577
Abstract
Feature selection is one of the key stages in the process of creating machine learning models and conducting data analysis. This paper presents the results of research related to the implementation of a new algorithm for feature selection and ranking based on weighted [...] Read more.
Feature selection is one of the key stages in the process of creating machine learning models and conducting data analysis. This paper presents the results of research related to the implementation of a new algorithm for feature selection and ranking based on weighted interval aggregations. It took into account interval importance values obtained from dividing the dataset into subsets. The algorithm was highly effective in identifying relevant features. The results of comparative studies with nine known methods of feature importance assessment are presented. Ten synthetic datasets and five real datasets were used for the experiments. The calculations also included tests of the relevance of the results obtained. In most experiments, the IVWFR algorithm proved to be the best, achieving the best classification results after identifying subsets of relevant features. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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23 pages, 16159 KB  
Article
Adaptive Multi-Scale Feature Learning Module for Pediatric Pneumonia Recognition in Chest X-Rays
by Petra Radočaj, Goran Martinović and Dorijan Radočaj
Appl. Sci. 2025, 15(21), 11824; https://doi.org/10.3390/app152111824 - 6 Nov 2025
Viewed by 1375
Abstract
Pneumonia remains a major global health concern, particularly among pediatric populations in low-resource settings where radiological expertise is limited. This study investigates the enhancement of deep convolutional neural networks (CNNs) for automated pneumonia diagnosis from chest X-ray images through the integration of a [...] Read more.
Pneumonia remains a major global health concern, particularly among pediatric populations in low-resource settings where radiological expertise is limited. This study investigates the enhancement of deep convolutional neural networks (CNNs) for automated pneumonia diagnosis from chest X-ray images through the integration of a novel module combining Inception blocks, Mish activation, and Batch Normalization (IncMB). Four state-of-the-art transfer learning models—InceptionV3, InceptionResNetV2, MobileNetV2, and DenseNet201—were evaluated in their base form and with the proposed IncMB extension. Comparative analysis based on standardized classification metrics reveals consistent performance improvements across all models with the addition of the IncMB module. The most notable improvement was observed in InceptionResNetV2, where the IncMB-enhanced model achieved the highest accuracy of 0.9812, F1-score of 0.9761, precision of 0.9781, recall of 0.9742, and strong specificity of 0.9590. Other models also demonstrated similar trends, confirming that the IncMB module contributes to better generalization and discriminative capability. These enhancements were achieved while reducing the total number of parameters, indicating improved computational efficiency. In conclusion, the integration of IncMB significantly boosts the performance of CNN-based pneumonia classifiers, offering a promising direction for the development of lightweight, high-performing diagnostic tools suitable for real-world clinical application, particularly in underserved healthcare environments. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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15 pages, 3012 KB  
Article
Deep Learning-Based Layout Analysis Method for Complex Layout Image Elements
by Yunfei Zhong, Yumei Pu, Xiaoxuan Li, Wenxuan Zhou, Hongjian He, Yuyang Chen, Lang Zhong and Danfei Liu
Appl. Sci. 2025, 15(14), 7797; https://doi.org/10.3390/app15147797 - 11 Jul 2025
Cited by 2 | Viewed by 2468
Abstract
The layout analysis of elements is indispensable in graphic design, as effective layout design not only facilitates the delivery of visual information but also enhances the overall esthetic appeal to the audience. The combination of deep learning and graphic design has gradually turned [...] Read more.
The layout analysis of elements is indispensable in graphic design, as effective layout design not only facilitates the delivery of visual information but also enhances the overall esthetic appeal to the audience. The combination of deep learning and graphic design has gradually turned into a popular research direction in graphic design in recent years. However, in the era of rapid development of artificial intelligence, the analysis of layout still requires manual participation. To address this problem, this paper proposes a method for analyzing the layout of complex layout image elements based on the improved DeepLabv3++ model. The method reduces the number of model parameters and training time by replacing the backbone network. To improve the effect of multi-scale semantic feature extraction, the null rate of ASPP is fine-tuned, and the model is trained by self-constructed movie poster dataset. The experimental results show that the improved DeepLabv3+ model achieves a better segmentation effect on the self-constructed poster dataset, with MIoU reaching 75.60%. Compared with the classical models such as FCN, PSPNet, and DeepLabv3, the improved model in this paper effectively reduces the number of model parameters and training time while also ensuring the accuracy of the model. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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23 pages, 54884 KB  
Article
Using Hybrid LSTM Neural Networks to Detect Anomalies in the Fiber Tube Manufacturing Process
by Zbigniew Gomolka, Ewa Zeslawska and Lukasz Olbrot
Appl. Sci. 2025, 15(3), 1383; https://doi.org/10.3390/app15031383 - 29 Jan 2025
Cited by 5 | Viewed by 2461
Abstract
The production process of tubes for fiber optic cables is a complex process, where proper execution is crucial to the quality of the final product. This process has a complex state vector whose structure and coordinates dynamically change during the tube extrusion process. [...] Read more.
The production process of tubes for fiber optic cables is a complex process, where proper execution is crucial to the quality of the final product. This process has a complex state vector whose structure and coordinates dynamically change during the tube extrusion process. Small fluctuations in process parameters, such as temperature, extrusion pressure, production speed, and optical fiber tension, affect the optical attenuation of the final product. Such defects necessitate the withdrawal of the product. Due to the high number of process coordinates and the technological inability to automatically label those segments of the production process that cause anomalies in the final product, the authors used data clustering methods to create a training set that enabled the use of neural tools for anomaly detection. The system proposed in the main part of the paper includes a hybrid Long short-term memory (LSTM) network model, which is fed with data streams recorded on the tube extrusion production line. The input module, which performs preprocessing of input data, conducts multiresolution analysis of recorded process parameters, and recommends the process state’s belonging to a set of classes describing individual production anomalies to appropriate LSTM network modules. The learning process of the three–channel network allowed effective recognition of five classes of the monitored tube production process. The fit level of the proposed network model reached R2 values of ≥0.85. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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32 pages, 6636 KB  
Article
Explainable AI (XAI) Techniques for Convolutional Neural Network-Based Classification of Drilled Holes in Melamine Faced Chipboard
by Alexander Sieradzki, Jakub Bednarek, Albina Jegorowa and Jarosław Kurek
Appl. Sci. 2024, 14(17), 7462; https://doi.org/10.3390/app14177462 - 23 Aug 2024
Cited by 7 | Viewed by 5288
Abstract
The furniture manufacturing sector faces significant challenges in machining composite materials, where quality issues such as delamination can lead to substandard products. This study aims to improve the classification of drilled holes in melamine-faced chipboard using Explainable AI (XAI) techniques to better understand [...] Read more.
The furniture manufacturing sector faces significant challenges in machining composite materials, where quality issues such as delamination can lead to substandard products. This study aims to improve the classification of drilled holes in melamine-faced chipboard using Explainable AI (XAI) techniques to better understand and interpret Convolutional Neural Network (CNN) models’ decisions. We evaluated three CNN architectures (VGG16, VGG19, and ResNet101) pretrained on the ImageNet dataset and fine-tuned on our dataset of drilled holes. The data consisted of 8526 images, divided into three categories (Green, Yellow, Red) based on the drill’s condition. We used 5-fold cross-validation for model evaluation and applied LIME and Grad-CAM as XAI techniques to interpret the model decisions. The VGG19 model achieved the highest accuracy of 67.03% and the lowest critical error rate among the evaluated models. LIME and Grad-CAM provided complementary insights into the decision-making process of the model, emphasizing the significance of certain features and regions in the images that influenced the classifications. The integration of XAI techniques with CNN models significantly enhances the interpretability and reliability of automated systems for tool condition monitoring in the wood industry. The VGG19 model, combined with LIME and Grad-CAM, offers a robust solution for classifying drilled holes, ensuring better quality control in manufacturing processes. Full article
(This article belongs to the Special Issue Engineering Applications of Hybrid Artificial Intelligence Tools)
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