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Article

Improved Thermoeconomic Energy Efficiency Analysis for Integrated Energy Systems

1
School of Mechanical and Electrical Engineering, Jingling Institute of Technology, Nanjing 211169, China
2
Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, China
*
Author to whom correspondence should be addressed.
Processes 2022, 10(1), 137; https://doi.org/10.3390/pr10010137
Submission received: 28 November 2021 / Revised: 22 December 2021 / Accepted: 5 January 2022 / Published: 10 January 2022
(This article belongs to the Special Issue Integrated Energy Systems towards Carbon Neutrality)

Abstract

:
The structure of an integrated energy system is complex. Thermoeconomics can play a significant role in the analysis of IES because it makes up for the deficiency of traditional thermodynamic analysis and provides new information on the cost and energy conversion efficiency. When using thermoeconomics to analyze the energy efficiency of an IES, one key issue that needs to be solved is how to transfer irreversible loss across thermal cycles, so that the mechanism of system performance degradation can be fully revealed. To this end, an irreversible cost and exergy cost integrated analysis method based on improved thermoeconomics is proposed, in which the cumulative and transmission impact of irreversible loss across thermal cycles is evaluated using linear transformation of <KP> matrix. A case study on a 389MW combined cooling, heating, and power IES demonstrates the effectiveness of the proposed approach. The proposed approach can reveal the key links impairing the overall energy efficiency and transfer of irreversible loss across thermal cycles. The approach can be extended to various types of IES to provide directions for the assessment and optimization of the system.

1. Introduction

An integrated energy system (IES) is a new energy system based on advanced technology and management modes to achieve a complementary and cascading utilization of multiple types of energy [1,2,3,4]. It can integrate coal, oil, natural gas, renewable power and other resources in the region to meet diversified energy demand for electricity, heat and cooling through coordinated planning, operation, and management. The IES consists of various thermal cycles and energy conversion equipment, contributing to a variety of system topology structures. This feature makes the IES more complicated than the conventional single thermal cycle system. Energy efficiency analysis of the IES is vital to improve the energy conversion efficiency of the system and the synergistic performance of multi-energy cogeneration [5,6,7,8].
To date, three major methods have been used for IES performance analysis, i.e., energy analysis, exergy analysis, and exergy economic (thermoeconomics) analysis [9]. Energy analysis reveals the energy loss of the whole system from the perspective of energy “quantity”, but it cannot represent the energy quality deterioration during conversion and dissipation processes [10,11,12].
Exergy analysis focuses on the change in the “quality” of energy. Although the amount of energy remains unchanged in the process of energy conversion, the amount of available energy (exergy) gradually decreases and even eventually disappears with the increase in irreversible loss. Exergy analysis can be applied to analyze the degree of irreversible loss in the production process and identify the location of irreversible loss in the system [13,14,15]. However, the irreversibility generated from different types of equipment within the entire system has the property of unequal valence, that is, the technical non-equivalence principle of local irreversibility. Taking a thermal power unit as an example, the same amount of irreversible loss occurring in a boiler and generator will lead to different amounts of external fuel consumption. Valero proposed in [16] that “The local savings of exergy which can be achieved in the different units or processes of an installation are not equivalent. The same decrease in the local irreversibility of two different plant components leads, in general, to different variations of the total plant energy consumption”.
Exergy economics is a new analytical field that considers the technical non-equivalence principle of local irreversibility. The concept of exergy cost is applied in the analysis system, which makes the production performance of components comparable within the entire system. It thereby provides a new idea for the evaluation and optimization of IESs. Exergy cost theory connects thermodynamics and economics. It assumes that the cost formation process of products runs parallel to the continuous and inevitable energy degradation process of resources. The result is a rigorous program to calculate the cost of all process flows in the system according to the cost matrix, which defines the system interaction from the perspective of thermoeconomics [17].
In recent years, the application of exergy economic structural theory to the performance analysis and optimization of IESs has become a hot topic. Haydargil et al. [18] conducted an exergy economic analysis of a cogeneration system and calculated its overall exergy economic cost. Marques et al. [19] carried out an exergoeconomic analysis on a compact electricity–cooling cogeneration unit. This study applies the specific exergy costing (SPECO) methodology for the exergoeconomic assessment of a compact electricity–cooling cogeneration system, give the cost rate of chilled water. Boyaghchi et al. [20] performed the thermodynamic, economic and environmental analyses of a solar-geothermal driven combined cooling, heating and power (CCHP) cycle integrated with flat plate collectors containing water/copper oxide (CuO) nanofluid as the absorbing medium. Twelve main parameters were selected as the decision variables of the desired system while the daily exergy efficiency, total product cost rate and total product environmental impact associated with the exergy rate were chosen as the three main objective functions. NSGA-II (Non-dominated Sort Genetic Algorithm-II) was individually applied to obtain the final optimal solutions for the multi-objective optimization of the desired system for four working fluids from the exergy, exergoeconomic and exergoenviromental points of view. Ghaffarpour et al. [21] carried out an exergy analysis and exergy economic analysis of a new type of power generation system in which biomass is combusted with coal and calculated the impact of different operating parameters on the exergy efficiency and exergy cost of the system; the results show that the fuel mass flow rate and current density are the dominant factors affecting the variation in energy and exergy efficiencies as well as unit production cost. Eder et al. [22] conducted an exergy economic analysis of a thermal power plant with an air Brayton cycle and analyzed the exergy economic cost of the system under different operating parameters. Mohammad et al. [23] analyzed an integrated solar combined cycle (ISCC) power plant and evaluated the performance of the plant. Thermodynamic and thermoeconomic analyses were carried out for the ISCC, and zones with high exergy destruction were identified by their study. Wang et al. [24,25] carried out an exergy economic analysis for a solar energy system, and the overall exergy economic cost of the system was calculated.
The above studies all used the exergy economic cost expressed in the monetary dimension to analyze the cost allocation of polygeneration systems and did not focus on the exergy cost expressed in the energy dimension to analyze the change process of irreversible loss of the system. The change process involving irreversible loss is still assessed using the exergy analysis method (local energy efficiency index: exergy efficiency). As mentioned above, irreversible loss is characterized by the principle of technical inequivalence of local irreversibility, and the transmission process of irreversible loss in a multiple thermal cycle coupling system cannot be analyzed with the exergy analysis method. Therefore, the existing literature does not pay attention to the transmission of irreversible loss in IESs, and it is difficult to quantify the formation process of irreversible loss between thermal cycles.
For an IES, understanding the mechanism of increasing system exergy costs can effectively improve the performance of the entire system, but it is challenging to reveal the cumulative transfer process of irreversible losses across thermal cycles. Therefore, it is necessary to establish an evaluation and analysis mechanism that considers the relationship between process irreversible loss transfer and system exergy cost.
Therefore, based on exergy economic structure theory and exergy cost theory, this paper will present a production structure diagram construction method and exergy cost modeling method for IESs, carry out linear transformation on the <KP> matrix, and reveal the transmission characteristics of irreversible loss in an IES and the formation process of multiple product exergy costs in the system. This paper will unify the overall and local energy efficiency evaluation indexes of the system, so as to fully reveal the performance degradation mechanism of the IES, reveal the key links affecting the overall energy efficiency of the IES, provide an important direction for the overall performance improvement of the IES, and lay the foundation for system optimization.
The novel contributions of this paper are as follows:
(1)
The exergy economic analysis method is applied to analyze the performance degradation process of an IES;
(2)
For an IES, an integrated model for calculation of exergy costs and irreversible loss costs based on the classification of exergy flow attributes is proposed;
(3)
Linear transformation of the <KP> matrix is carried out to obtain the relationship between process irreversible losses and exergy costs for an IES. The transfer of irreversible losses in the thermal cycle and the influence of irreversible loss accumulation on the formation of exergy costs are revealed.
The background and problem formulation are given in Section 1. Section 2 presents an integrated model for calculation of exergy costs and irreversible loss costs based on the classification of exergy flow attributes. Section 3 presents the linear relationship between exergy costs and irreversible costs. Simulation studies are carried out in Section 4. The last section concludes this paper.

2. A Integrated Calculation Model of Exergy Cost and Irreversible Loss Cost Based on Exergy Flow Attribute Classification

Exergy economics usually constructs the exergy cost balance equation based on the production structure diagram. The exergy economics evaluation index can show the production function and irreversibility of each component in a system. Literature [26] holds that each component is defined by its production function, and puts forward the concept of branch point. It holds that the point where system products are allocated to multiple components is a branch point, which is a fictitious unit. In this paper, problems in the generation rules for the production structure diagram were as follows: firstly, there is no clear distinction and definition between branch component and collection component; secondly, the setting rules for the number of virtual components and the input and output composition rules for virtual components are not given.
The production structure diagram is the graphical representation of the exergy economics model, in which each stream can be the real fuel flow and product flow; it can also be a virtual negative entropy flow. The resource allocation of the whole system can be clearly represented by the production structure diagram. There are complex energy interactions in the integrated energy system, and the traditional empirical drawing method is not applicable. Based on the exergy flow attribute classification method, this paper puts forward a principle for constructing virtual components and determining the connection relationship between various virtual components and related thermal components, thus providing a basis for standardizing the preparation of production structure diagrams.

2.1. The Logical Topology Structure Construction Based on the Exergy Flow Attribute Classification

Based on the exergy flow attribute classification, the logical topology structure construction mainly consists of the following five parts: (1) system fuel input, including coal, natural gas, photovoltaic, wind power, and the external grid power supply, represented by a solid line; (2) energy conversion components, including steam turbines, gas turbines, coal-fired boilers, gas boilers, electric refrigerators, absorption chillers, and heat exchangers, and energy conversion components essential to complete a certain thermal cycle, represented by rectangles; (3) thermal cycle components, including gas turbine unit cycles, Rankine cycles, organic Rankine cycles, gas turbine engine cycles, refrigeration cycles, etc., and thermal cycles representing a complete energy conversion (production) closed thermal process, represented by ellipses; (4) energy collection and distribution, based on collection and branch components represented by diamonds and circles, respectively; (5) energy transmission. The energy transfer process is represented by exergy flow, indicated by a dotted line. The process of energy transmission, transformation, and cascade utilization can be displayed intuitively and clearly through the construction of logical topology.
For IESs, the modular construction idea is adopted. The component is taken as the analysis object to analyze the exergy flow classification in the thermal cycle. On the other hand, the thermal cycle is applied as the analysis object, and the energy cascade utilization relationship is used as the basis to analyze and complete the exergy flow classification in the system. The construction of the overall logical topology of the IES can lay a foundation for the graphical modeling of exergy costs. The modular construction process is as follows.

2.1.1. Exergy Flow Classification in the Thermal Cycle

The energy conversion equipment in the thermal cycle is defined as an energy conversion component. Its input and output exergy flow attribute classification is analyzed. According to the function of energy conversion components, the exergy flow attribute classification is conducted, and the exergy flow collection module of the same attribute is established. The number of collection components and branch components is determined by the number of exergy flow attribute categories. Moreover, the collection component is taken as the core to determine the connection relationship between each component within the thermodynamic cycle. The energy conversion component is connected with the corresponding collection component according to its output exergy flow attribute, and the output exergy flow of the collection component under the same attribute is the input exergy flow of the branch component under this attribute.
Figure 1 is a schematic diagram of the exergy flow classification connection in a thermal cycle system. If the input and output exergy attributes of energy conversion components are divided into three categories, i.e., thermal exergy, mechanical exergy, and electrical exergy, the number of collection components and branch components is 3, namely, thermal exergy collection component J1, mechanical exergy collection component J2, and electrical exergy collection component J3. Corresponding branch components are set with the collection components. The corresponding branch components are denoted as thermal exergy branch component B1, mechanical exergy branch component B2, and electrical exergy branch component B3, responsible for thermal exergy, mechanical exergy, and electrical exergy, respectively.
For an energy conversion component with thermal exergy output, the thermal exergy it produces is the input of J1. For an energy conversion component with mechanical exergy output, the mechanical exergy it produces is the input of J2. For an energy conversion component with electrical exergy output, the electrical exergy it produces is the input of J3. In addition, the output of J1 is the only input of B1. The output of J2 is the only input of B2. The output of J3 is the only input of B3.

2.1.2. Exergy Flow Classification in System

In an IES, a variety of prime movers and energy conversion equipment are used to form different thermal cycle processes; various types of energy products can be output to users and realize energy cascade utilization. With the increase in system coupling links, exergy classification of coupling links should be considered in the system.
Firstly, the relationship of energy cascade utilization among thermal cycles in the system is analyzed. The number of coupling nodes is determined by the number of waste heat utilization processes. The exergy flow attribute of each coupling node indicates different levels of thermal exergy. Secondly, each thermal cycle process is defined as a thermal cycle component. According to the function of thermal cycle components, the exergy flow attribute classification is completed, and the exergy flow collection module of the same attribute is established. The number of collection components and branch components is determined by the number of exergy flow attribute categories. Finally, taking the thermal cycle component as the core, the connection relationship of each component in the system is determined. The thermal cycle component is connected with the corresponding collection component according to its output exergy flow attribute, and the output exergy flow of the collection component under the same attribute is the input exergy flow of the branch component under this attribute.
Figure 2 is a schematic diagram of the exergy flow classification connection in the system. The number of waste heat utilization processes and the number of coupling nodes are both 2. In addition to BS1, there are also coupling node branch components BS11 and BS12 corresponding to thermal exergy collection component JS1 in the system. When the input and output exergy attributes of thermal cycle components are divided into three categories, i.e., thermal exergy, electrical exergy, and cold exergy, the number of collection components and branch components is 3, namely thermal exergy collection component JS1, electrical exergy collection component JS2, and cold exergy collection component JS3. Corresponding branch components are set with the collection components. The corresponding branch components are called thermal exergy branch component BS1, electrical exergy branch component BS2, and cold exergy branch component BS3, respectively responsible for thermal exergy, electrical exergy, and cold exergy.
For a thermal cycle component with thermal exergy output, the thermal exergy it produces is the input of JS1. For a thermal cycle component with electrical exergy output, the electrical exergy it produces is the input of JS2. For a thermal cycle component with cold exergy output, the cold exergy it produces is the input of JS3. In addition, the output of JS1 is the only input of BS1. The output of JS2 is the only input of BS2. The output of JS3 is the only input of BS3.

2.2. Exergy Cost Modeling Method Based on Exergy Flow Attribute Classification

According to the logical topology of the system, the exergy cost modeling criteria of input exergy flow, output exergy flow, and coupling link are defined respectively.

2.2.1. Exergy Cost Modeling Criteria of Input Exergy Flow

(1) For a component with external resources, the exergy cost of input exergy flow is 1, as shown in Equation (1):
k F B n * = 1
where k F B n * is the input exergy flow exergy cost of component n, kW/kW.
(2) For an energy conversion component with different exergy attributes, the exergy cost of input exergy flow is equal to the output exergy cost of branching m, as shown in Equation (2):
k F B n * = k P m *
where k P m * is the output exergy flow exergy cost of branching m, kW/kW.

2.2.2. Exergy Cost Modeling Criteria of Output Exergy Flow

(1) For the energy conversion component, the output exergy flow exergy cost is equal to the input exergy flow exergy cost of components multiplied by unit exergy consumption, as shown in Equation (3):
k p n * = k B n k F B n *
where k p n * is the output exergy flow exergy cost of the energy conversion component, kW/kW; k B n is the unit exergy consumption, kW/kW.
(2) For the collection component, the output exergy flow exergy cost is equal to the sum of the input exergy flow exergy cost of each collection tributary multiplied by its exergy flow rate, as shown in Equation (4):
k p n * = r i k F B n *
where r i is the exergy flow rate.
(3) For the branch component, the output exergy flow exergy cost is equal to the input exergy flow exergy cost k F B * , as shown in Equation (5):
k p n * = k F B n *

3. Calculation of Irreversible Cost Based on Exergy Flow Attribute Classification

3.1. Existing Irreversible Loss Index Based on Exergy Analysis

Irreversibility exists in all thermal processes and is an important factor for the decrease in system performance. In previous literature, the exergy loss coefficient has been commonly used as the evaluation index to complete the quantitative analysis of the process irreversible loss.
The exergy loss coefficient of the system is
Ω i = I i / F
where Ω i is the exergy loss coefficient, kW/kW; I i is the loss of a certain process, kW; F is the total fuel input into the system, kW.

3.2. Calculation of Irreversible Loss Cost Based on Exergy Attribute Classification

In thermoeconomics, energy and funds are collectively referred to as resources. The generation of energy flow in an IES requires the consumption of external resources. The exergy cost modeling method based on exergy attribute classification has some new extensions to the exergy cost theory. The focus of this research is to analyze the influence of irreversible loss accumulation and transfer across the thermal cycle process on the formation of exergy cost.

3.2.1. Analysis of the Relationship between Exergy Cost and Irreversible Cost Based on Exergy Attribute Classification

Based on disturbance theory, the impact of irreversible increases in external resource consumption by each component needs to be evaluated [16] (Valero et al. (1993)), and the fuel effect formula was proposed for the first time in [27,28,29,30,31,32,33,34,35] (Valero and Torres et al.). Further research has been performed on this basis. The basic idea is to obtain the incremental form of external resource consumption from the mathematical form of overall resource consumption. The study focuses on the analysis of irreversible loss increments and further obtains the expression of irreversible cost by linear transformation <KP> matrix.
When the exergy attribute classification method is adopted, the coefficient of technical products is equal to the unit exergy consumption of components, after the exergy of the same attribute is collected. At this time, the diagonal matrix ( n × n ) KP containing the coefficient of technical product k i j in the system becomes an n-dimensional vector containing the unit exergy consumption of the exergy conversion component.
According to the exergy balance principle of the system, the increased fuel consumption is converted into an irreversible increase inside the system and an increase in the final product of the system. When the exergy attribute classification method is adopted, after the exergy of the same attribute is collected, the (n × 1) vector P s containing the final product of the system in the system becomes a scalar ω . From this, an expression of irreversible cost can be obtained, as shown in Equations (7) and (10):
I * = I = I / P s
where P s is the (n × 1) vector containing the final product B i 0 of the system. The irreversible cost and exergy cost of the classified product have the following relationship:
k p , i * = 1 + i = 1 n I i *
where k p , i * is the exergy cost of the ith exergy flow, kW/kW; I i * is the irreversible cost of obtaining the ith exergy flow, kW/kW.
A detailed demonstration process is shown in Appendix A.
This equation characterizes the relationship between the exergy cost and the irreversible process cost necessary to obtain the exergy. The formation of the exergy cost of the entire energy conversion process reflects the accumulation of the irreversible cost of the process. With the change in the progressive exergy properties of the system energy conversion process, the exergy cost presents a gradually increasing trend.

3.2.2. Calculation of Irreversible Cost Based on Exergy Flow Attribute Classification

From the analysis of the relationship between exergy cost and irreversible cost based on exergy attribute classification, it can be seen that the exergy cost based on exergy attribute classification can be used to quantify the process impact of process irreversibility on the formation of the final cost of the system. In the same way, through equation deformation, the exergy cost difference can be calculated to obtain the process’s irreversible loss, which converted to external fuel conversion cost (hereafter, this term will be abbreviated as “irreversible cost”). From Equation (8), we can see that
k p , i + 1 * = 1 + i = 1 n I i + 1 * = 1 + i = 1 n I i * + I i + 1 * = k p , i * + I i + 1 *
and we can then obtain the following:
I i + 1 * = k p , i + 1 * k p , i *
Equation (10) shows that the irreversible loss cost is equal to the cost difference between adjacent exergy flows after classification, and the irreversible loss cost can be obtained through the calculation of exergy cost.

4. Analysis of Examples

4.1. Typical Integrated Energy System Parameters under Rated Conditions

Take the typical integrated energy system as an example, as shown in Figure 3. It is mainly composed of a gas turbine unit cycle system (topping cycle), Rankine cycle system (bottom cycle), flue gas absorption chiller and hot water heat exchanger, with rated power generation of 389 MW, rated cooling capacity of 11,000 kW and rated heat capacity of 800 kW. After the air is compressed by the air compressor (AC), the air is burned in the combustion chamber (CC) with natural gas. The fuel releases chemical energy to form high-temperature flue gas. The flue gas drives the gas turbine (GT) to perform work, convert heat energy into mechanical energy, and drive the generator (GEN) to generate power. The temperature of the gas discharged from the gas turbine is as high as 583 °C and still has high energy. A portion of these high-temperature gases is sent to the waste heat boiler (HRSG) to heat water into steam to drive the steam turbine (ST) to do work, then drive the generator to generate electricity. The other part enters the absorption refrigerator (REF) for refrigeration, then enters the hot water heat exchanger (HWHE) to recover the waste heat and produce hot water, and is finally discharged into the atmosphere.
The design working condition parameters and calculation conditions are shown in Table 1. The main parameters of each stream under rated conditions are shown in Table 2. The composition of natural gas is shown in Table 3.

4.2. Establishment of the Integrated Calculation Model of Exergy Cost and Irreversible Loss Cost Based on Exergy Flow Attribute Classification

According to Section 2, the integrated calculation model of exergy cost and irreversible loss cost based on exergy flow attribute classification was established, and the cost equations are as shown in Table 4.

4.3. Analysis of Exergy Cost and Irreversible Loss Cost Distribution

Using the above modeling method, the cost of the integrated energy system is calculated. The fuel-product calculation results for the integrated energy system under rated conditions are shown in Table 5.
The exergy cost equations given in Table 4 are solved by Seidel iterative method; the calculation results are shown in Figure 4 and Figure 5 and Table 6.
As shown in Figure 4, Figure 5 and Table 6, in the process of conversion from fuel exergy to electric exergy, heat exergy and cold exergy, the cost of exergy flow with different attributes increases with the increase in irreversible links. Fuel exergy cost 1 kW/kW increases to terminal mechanical exergy cost 1.513 kW/kW in the topping cycle. Heat exergy cost 1.392 kW/kW increases to terminal mechanical exergy cost 1.955 kW/kW in the bottoming cycle.
In the system, after the mechanical exergy of the topping cycle and the bottoming cycle is collected, the mechanical exergy cost of the system is 1.666 kW/kW, increasing to terminal electric exergy cost 1.699 kW/kW. Heat exergy (REF) cost 1.392 kW/kW increases to terminal cold exergy cost 3.438 kW/kW. Heat exergy (HWHE) cost 1.392 kW/kW increases to terminal heat exergy cost 2.825 kW/kW.
As shown in Figure 6 and Table 7, the exergy cost difference of adjacent different attribute exergy flows in the thermal cycle is the irreversible loss of the production process itself. The exergy cost is composed of the accumulated irreversible costs of each link.
The energy conversion process from fuel to heat FE(TC)—HE(TC), HE(BC)—HE(BC)1, HE(REF)—CE(REF) and HE(HWHE)—HE(HWHE) produces a higher irreversible cost. Due to the inequivalence of process irreversibility loss, we should pay attention to the energy conversion processes with a high irreversible cost.
In the process of energy conversion, with the accumulation of irreversible loss, the exergy cost of exergy flow with different attributes increases. An example is given to analyze the relationship between the increase in irreversible loss and increase in cost, and the transfer process of irreversible loss across thermal cycles is given. Due to the transmission and coupling of the irreversible cost in each energy conversion link, the mechanism of exergy cost formation can be obtained by the distribution diagram of the exergy flow cost and the irreversible cost.

5. Conclusions

An IES provides an important pathway to realize energy cascade utilization. Developing suitable thermodynamic analysis methodologies is important for IES assessment and optimization. This paper proposes an irreversible cost and exergy cost integrated analysis method for IESs based on improved thermoeconomics, in which linear transformation of the <KP> matrix is applied to unify the process irreversible loss and the exergy cost of the system together. A case study on a 389MW combined cooling, heating and power IES shows that: (1) IES exergy costs increase with the accumulation of irreversible losses. The combustion process and the conversion process from high-quality energy into low-quality energy have the highest irreversible losses, which lead to a substantial increase in exergy costs. (2) In the process of energy cascade utilization, the accumulation of irreversible losses in the upstream cycle will be transferred to the downstream through the interaction, which will influence the exergy costs of downstream products. The proposed approach can provide deep insight into the formation of exergy costs within a polygeneration system and characterize processes of irreversible loss across thermal cycles and energy cascade utilization, thus revealing the weak links in an IES and offering directions for system performance improvements. This study focused on energy loss and energy grade decline, thus analyzing the position of the maximum irreversible loss of the system. If more advanced equipment is used, the equipment costs should not be ignored. Considering the cost of the equipment, thermoeconomic costs in price terms will be our future research interest.

Author Contributions

S.L.: conceptualization, formal analysis, methodology, writing—original draft, investigation, data curation, software, and validation. J.S.: conceptualization, supervision, and methodology. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Natural Science Foundation of Institutions of Higher Education of Jiangsu Province, China under Grant 19KJD470002 and the National Natural Science Foundation of China (NSFC) under Grant 51936003.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

k*FThe exergy cost of input exergy flow (kW/kW)
k*PThe exergy cost of output exergy flow (kW/kW)
riExergy flow rate (kW/kW)
FExergy of a fuel stream (kW)
PExergy of a product stream (kW)
IExergy loss (kW)
kBUnit exergy consumption (kW/kW)
kijTechnical product coefficient (kW/kW)
FTTotal external resource consumption of the system, kW
ΔkiExergy consumption change of the ith unit
k*p,iExergy cost of the ith exergy flow after classification (kW/kW)
I*iIrreversible cost of the ith exergy flow after classification (kW/kW)
Vectors and Matrices
PsVector containing the final product Bi0 of the system (n × 1)
<KP>Diagonal matrix containing technical product coefficients kij (n × n)
UDUnit diagonal matrix (n × n)
KDDiagonal matrix containing unit exergy consumption k
tkeN-dimensional vector containing the unit consumption of system input resources (n × 1)
ΔωThe change in the system’s external output products (n × 1)
I*N-dimensional vector containing the process irreversible cost (n × 1)
Abbreviations
JJoin
BBranch
TCTopping Cycle (Gas Turbine Device Cycle)
BCBottoming Cycle (Rankine Cycle)
SSystem
J(TC)Join components in the topping cycle
B(TC)Branch components in the topping cycle
J(BC)Join components in the bottoming cycle
B(BC)Branch components in the bottoming cycle
J(S)Join components in the system
B(S)Branch components in the system
FEFuel Exergy
HEHeat Exergy
MEMechanics Exergy
EEElectric Exergy
CECold Exergy
CCCombustion Chamber
ACAir Compressor
HRSGWaste Heat Boiler
STSteam Turbine
GTGas Turbine
CNDCondenser
GENGenerator
REFRefrigerator
HWHEHot Water Heat Exchanger
Subscripts, superscripts and accents
nThe component n
mThe branching m
iThe ith exergy flow
*Related to exergy costs

Appendix A

In exergy cost theory [36] (Valero and Torres et al.), the concept of marginal cost in economics is introduced into thermoeconomics. The unit marginal cost is a derivative that characterizes the additional resources required to produce one more units of product under certain conditions, as shown in Equation (A1):
k i * = B 0 B i c o n d i t i o n s
where k i * is the unit marginal cost of the ith exergy; conditions denote the partial derivative under a certain condition; B0 reflects the exergy value of the resources needed to obtain the ith exergy, kW; Bi is the exergy value of the ith product, kW.
Exergy loss (irreversible loss) occurs in all processes, and part of the fuel exergy is lost during the production process. Considering the definitions of fuel and product, the process component exergy balance equation is shown in Equation (A2):
F = P + I
where F is the fuel exergy, kW; P represents the product exergy, kW; I refers to irreversible loss (exergy loss), kW.
Therefore, fuel exergy consumption is also related to the irreversible loss of the process. It can be characterized by unit exergy consumption k, as shown in Equation (A3):
k B = F P = 1 + I P
where kB is the unit exergy consumption, kW/kW.
On the basis of the unit exergy consumption, the concept of the technical product coefficient is extended. The technical product coefficient measures the unit exergy consumption of a single fuel flow in the process component, as shown in Equation (A4):
k i j = F i j P j
where k i j is the technical product coefficient of the ith fuel flow of the jth process component, kW/kW; F i j is the ith fuel of the jth process component, P j is the jth process component product.
The sum of the technical product coefficients of each fuel flow of the process component is the unit exergy consumption of the component, as shown in Equation (A5):
k B j = k i j = F i j P j = F j P j
In thermoeconomics, a logical topological structure diagram enables the resource allocation of the entire system to be represented graphically. This diagram determines how energy is distributed and transformed among process components. The exergy cost model (the mathematical expression of logical topology) will use a series of characteristic equations to describe the allocation of resources among process components.
Fuel and product operators are used to characterize the characteristic equation of the system, as shown in Equation (A6):
P i = B i 0 + j = 1 n B i j    i = 0 , 1 , 2 , , n
where P i is the product of the ith process component; B i 0 indicates the product of the ith component that is output to the environment as the total product of the system; B i j represents the product of the jth component used as fuel to provide the exergy of the jth component.
This equation reveals how a certain component product is distributed within the system as part of the system or as fuel for other components. The equation is expressed in unit exergy consumption, as shown in Equation (A7):
P i = B i 0 + j = 1 n k i j P j     i = 0 , 1 , 2 , , n
This is expressed in matrix form in Equation (A8):
P = P s + KP P
where P s is the (n × 1) vector containing the final product B i 0 of the system. KP is the n × n diagonal matrix containing the technical product coefficient.
The above equation can be rewritten as follows:
P = P P s
where P ( U D KP ) 1 , and U D denotes the (n × n) unit diagonal matrix.
The matrix expression form of the irreversible loss can be obtained by analysis using the exergy balance equation:
I = ( K D U D ) P = I P S
where I ( K D - U D ) P , and K D is the (n × n) diagonal matrix containing unit exergy consumption k.
From the definition of unit exergy consumption in Equation (A3), the expression form of the overall system resource consumption can be analyzed, as shown in Equation (A11):
F T = t k e P P s = t k e P
where F T is the total external resource consumption of the system, kW; t k e is an n-dimensional vector containing the unit consumption of system input resources.
As mentioned above, since marginal cost expresses the increase in external resources required for each additional unit of product, we studied the relationship between the superposition of irreversible losses and the cost formation by calculating the increase in external resources and the increase in irreversible losses.
Based on Equation (A8), the unit product increment was analyzed using Equation (A12):
Δ P = Δ P s + Δ KP P 0 + KP P
Equation (A13) can be obtained through mathematical derivation:
Δ P = P ( Δ P s + Δ KP P 0 )
Based on Equation (A11), the external resource increment was analyzed using Equation (A14):
Δ F T = Δ t k e P 0 + t k e Δ P
Substituting Equation (A13) into Equation (A14), the matrix form relationship between the product unit exergy cost vector and the external resource increment can be obtained, as shown in Equation (A15):
Δ F T = Δ t k e P 0 + t k e P Δ KP P 0 + t k e P Δ P s = Δ t k e P 0 + t k p * Δ KP P 0 + t k p * Δ P s
where t k p * = t k e P = F T / P s , which is an n-dimensional vector containing the unit exergy cost of the product.
When the exergy attribute classification method is adopted, after the exergy of the same attribute is collected, the diagonal matrix (n × n) KP containing the coefficient k i j of the technical product in the system becomes an n-dimensional vector containing the unit exergy consumption of the exergy conversion component. If Equation (A15) is decomposed into scalar form, Equation (A16) is obtained:
Δ F T = i = 1 n k p i * Δ k i P 0 + k p i * Δ ω
where Δ ω is the change in the system’s external output products; Δ k i indicates the change in exergy consumption of the ith component unit.
The increase of irreversible loss based on Equation (A10) can be analyzed to obtain Equation (A17):
I = Δ K D P 0 + ( K D U D ) Δ P
Substituting Equation (A13) into Equation (A17), the matrix form relationship between unit exergy consumption and irreversible loss increment can be obtained, as shown in Equation (A18):
Δ I = ( Δ K D + I Δ K P ) P 0 + I Δ P s = Δ K D P 0 + I * Δ KP P 0 + I * Δ P s
where I * = I = I / P s , which is an n-dimensional vector containing the irreversible cost of the process.
When the exergy attribute classification method is adopted, after the exergy of the same attribute is collected, the diagonal matrix (n × n) KP containing the technical product coefficient k i j in the system becomes an n-dimensional vector containing the unit exergy consumption of the exergy conversion component. Equation (A18) can be decomposed into scalar form, as shown in Equation (A19):
Δ I i = Δ k i P 0 + i = 1 n I i * Δ k i P 0 + I i * Δ ω
At constant production, the increased fuel consumption is converted into an inside and outside (waste) irreversible increase in the system. When the exergy attribute classification method is adopted, after the exergy of the same attribute is collected, the (n × 1) vector P s containing the final product of the system in the system becomes a scalar ω , so Equation (A20) can be established:
Δ F T = Δ P S + Δ I = Δ ω + i = 1 n Δ I i
Substituting Equation (A19) into Equation (A20) and rearranging the above equation can obtain
Δ F T = ( 1 + i = 1 n I i * ) Δ ω + i = 1 n ( 1 + i = 1 n I i * ) k i P 0
Comparing Equation (A21) with Equation (A16), the irreversible cost and exergy cost have the following relationship:
k p , i * = 1 + i = 1 n I i *
where k p , i * is the exergy cost of the ith exergy flow after classification, kW/kW; I i * is the irreversible cost of the ith exergy flow, kW/kW.

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Figure 1. Classification of exergy flow in a thermal cycle.
Figure 1. Classification of exergy flow in a thermal cycle.
Processes 10 00137 g001
Figure 2. Classification of exergy flow in the system.
Figure 2. Classification of exergy flow in the system.
Processes 10 00137 g002
Figure 3. Thermal system diagram of the integrated energy system.
Figure 3. Thermal system diagram of the integrated energy system.
Processes 10 00137 g003
Figure 4. Exergy cost distribution of the IES.
Figure 4. Exergy cost distribution of the IES.
Processes 10 00137 g004
Figure 5. Exergy cost of exergy flow with different attributes.
Figure 5. Exergy cost of exergy flow with different attributes.
Processes 10 00137 g005
Figure 6. Irreversible loss cost of exergy flow with different attributes.
Figure 6. Irreversible loss cost of exergy flow with different attributes.
Processes 10 00137 g006
Table 1. Design working condition parameters and calculation conditions.
Table 1. Design working condition parameters and calculation conditions.
ItemParametersValues
Apical circulation (gas turbine device cycle)Atmospheric pressure (kPa) 101.1
Ambient temperature (°C)17.4
Compressor pressure ratio15.4
Low calorific value of natural gas (kJ/kg)48,686.3
Isentropic efficiency of compressor (%)85
Isentropic efficiency of gas turbine (%)80.7
Bottom circulation (Rankine cycle) Steam turbine inlet temperature (°C)565.5
Steam turbine inlet pressure (kPa)9563
Steam turbine exhaust pressure (kPa)5.96
Generator efficiency (%)98
REFInlet flue gas temperature (°C)583.6
Outlet flue gas temperature (°C)175
Inlet temperature of refrigerant water (°C) 12
Outlet temperature of refrigerant water (°C) 7
Cooling water inlet temperature (°C)32
Cooling water outlet temperature (°C)36
Condensation temperature (°C)39
Energy efficiency of heat exchanger (%)85
HWHEInlet flue gas temperature (°C)175
Outlet flue gas temperature (°C)90.6
Inlet water temperature (°C)50
Outlet water temperature (°C)65
SystemRated power generation (MW)389
Rated cooling capacity (kW)11,000
Rated heat capacity (kW)800
Table 2. Main parameters of each stream under rated conditions.
Table 2. Main parameters of each stream under rated conditions.
Numberm/
(t/h)
P/
(kPa)
T/
(°C)
h/
(kJ/kg)
ex/
(kJ/kg)
12270.2101.117.442.30
22270.21556.9422.2456.9398.716
32329.91533.61273.21494.31237.621
42329.9104.4607.1693.8368.278
52307.4101.183.864.826.998
6280.99563565.53542.21557.956
73615.85735.72418.6134.616
83955.85635.7149.70.168
9395246036.1153.22.351
1022.49101.1583.6631.8257.32
1122.49101.117594.859.314
1222.49101.190.666.1229.32
131939.32101.11250.5060.067
141939.32101.1729.5250.997
1543.54101.150209.427.117
1643.54101.165272.1814.719
Table 3. Composition of natural gas.
Table 3. Composition of natural gas.
NameMole Percentage (%)
Methane97.6%
Ethane0.62%
Propane0.41%
Butane0.21%
Pentane0.01%
Hexane0.05%
Carbon Dioxide0.65%
Nitrogen0.45%
Table 4. Exergy cost equations.
Table 4. Exergy cost equations.
Exergy Cost Modeling of Exergy FlowExergy Flow Attribute ClassificationExergy Cost Equations
Topping Cycle (Gas Turbine Device Cycle)Input exergy flow exergy cost modelingInput fuel exergy components CC k F B * = 1
Input heat exergy components GT k F B n * = k P b T C 1 *
Input mechanics exergy components AC k F B n * = k P b T C 2 *
Output exergy flow exergy cost modelingComponents AC, CC and GT k p n * = k B n k F B n *
Join components J(TC)1 and J(TC)2 k p n * = r i k F B n *
Branch components B(TC)1 and B(TC)2 k p n * = k F B n *
Bottoming Cycle (Rankine Cycle)Input exergy flow exergy cost modelingInput fuel exergy components HRSG k F B n * = k P b s 1 *
Input heat exergy components ST k F B n * = k P b B C 1 *
Output exergy flow exergy cost modelingComponents HRSG, CND, ST and GEN k p n * = k B n k F B n *
Join components J(BC)1 and J(BC)2 k p n * = r i k F B n *
Branch components B(BC)1 and B(BC)2 k p n * = k F B n *
SystemInput exergy flow exergy cost modelingInput mechanics exergy components GEN k F B n * = k P b s 2 *
Input heat exergy components REF k F B n * = k P b s 1 *
Input heat exergy components HWHE k F B n * = k P b s 4 *
Output exergy flow exergy cost modelingJoin components J(S)1, J(S)2, J(S)3 and J(S)4 k p n * = r i k F B n *
Branch components B(S)1, B(S)2, B(S)3 and B(S)4 k p n * = k F B n *
Output electric exergy components GEN k p n * = k B n k F B n *
Output cooling exergy components REF k p n * = k B n k F B n *
Output heat exergy components HWHE k p n * = k B n k F B n *
Table 5. Fuel-product calculation for the integrated energy system under rated conditions.
Table 5. Fuel-product calculation for the integrated energy system under rated conditions.
Component *Fuel Exergy ConsumptionProductUnit Exergy ConsumptionExergy Flow Rate
FB (kW)P (kW)kBn (kW/kW)r
1AC261,432.5251,434.81.04 0.060
2CC718,204.1529,022.41.36 0.940
3GT562,633.6518,127.61.09 0.654
4HRSG219,357168,359.11.30 0.999
5ST151,210.12141,167.471.07 0.346
6CND6280.34214,884.50.03 -
7CP384.03239.521.60 0.001
8GEN395,678.8387,765.31.02 -
9REF1237500.9912.47-
10HWHE187.4191.952.03-
Note *: Common component fuel-product definitions are given in references [36].
Table 6. Exergy cost of exergy flow with different attributes.
Table 6. Exergy cost of exergy flow with different attributes.
Exergy Cost k p * (KW/KW) FEHEMEEECEHE
Topping Cycle 11.3921.513
Bottoming Cycle 1.3921.955
SystemGEN 1.6661.699
REF 1.392 3.438
HWHE 1.392 2.825
Table 7. Irreversible loss cost of exergy flow with different attributes.
Table 7. Irreversible loss cost of exergy flow with different attributes.
Irreversible Loss Cost I * (KW/KW) FE-HEHE-HEHE-MEME-EEHE-CEHE-HE
Topping Cycle0.392 0.121
Bottoming Cycle 0.4290.134
SystemGEN 0.033
REF 2.046
HWHE 1.433
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Liu, S.; Shen, J. Improved Thermoeconomic Energy Efficiency Analysis for Integrated Energy Systems. Processes 2022, 10, 137. https://doi.org/10.3390/pr10010137

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