Abstract
The search for sustainability and green energy, in electricity production, has lead many researchers to study and improve photovoltaic (PV) systems. The PV systems, being a combination of power electronic modules and PV array, have high tendency of faults in sensors, switches, and passive devices. Thus, a reliable fault diagnosis (FD) scheme plays a significant role in protecting PV systems. In this article, a sliding mode observer (SMO)-based FD scheme is presented to figure out the sensor faults in a standalone PV system. The proposed FD scheme makes use of residual formation which in turn helps in detection of faults on the basis of a defined threshold. In addition to the functionality of fault detection, the SMO provides the benefit of reduction in number of sensors required in the PV system. This feature can be utilized as software redundancy in fault-tolerant control (FTC). The test bench, standalone PV system, is equipped with a buck–boost converter for maximum power transfer (MPT) to the connected load. Moreover, the FD scheme is backed by a back-stepping (BS) analogy-based control scheme for extraction of maximum power from the PV panel. The simulations are performed in the MATLAB/Simulink platform under varying environmental conditions (temperature and irradiance) and resistive load. These simulations, subjected to varying operating conditions, confirm the efficacy, in terms of robustness, chattering (oscillations about the reference), and steady-state error, of the proposed scheme.
1. Introduction
The Strategic Development Goals (SDGs) around the world are focused on sustainability, environment-friendly nature, and affordability (economy) of the resources for energy (electricity) generation. Renewable energy resources are one of the pronounced answers to the mentioned focus areas due to an environment-friendly production and almost infinite cost-effective capacity [1].
Renewable energy resources are categorized into different types on the basis of the production source, such as solar, wind, and biomass, which are capable replacements for conventional power resources [2]. Among these, the most commonly used renewable energy resource is sunlight, which has led researchers around the world to improve the associated photovoltaic (PV) systems [3]. This exclusive dissemination of PV system improvement was not followed by observing fault detection and diagnosis functions to guarantee enhanced profitability [4]; several studies have been performed on diagnosis of PV systems, but just a few have described the presence of faults in PV systems.
The ideal behavior is that a PV system must always operate under normal conditions, but in practice, faults are unavoidable and can occur at any instant of time. The occurring fault can seriously degrade the system’s profitability and efficiency, as well as the safety of workers [5]. Thus, an accurate and early fault diagnosis (FD) is important in a PV system to avoid the progression of faults.
The pronounced faults that can occur on the direct current (DC) side (PV array) include open-circuit faults, short-circuits faults, hot-spot, and partial shading [6]. Besides the DC side, there are certain other faults that can occur in sensors, switches, and passive devices of the associated power electronic module. In order to protect PV systems from unexpected serious faults, several conventional fault protection devices and technologies are added to PV systems. These include overcurrent protection devices, ground fault detection interrupters, and arc circuit interrupters [7,8,9]. However, early moderate faults in PV systems may not be removed. Thus, a timely detection/diagnosis is significant for improving the efficiency and safety of a PV system [10,11].
The fault diagnosis (FD) approaches are carried out with one of the two basic concepts/requirements known as material redundancy (MR) and analytical redundancy (AR). The MR-based FD is a very simple and effective process where sensor faults are diagnosed through comparison between the delivered information from multiple sensors. However, the material/hardware redundancy has accompanying demerits such as large space, extra weight, and high cost. On the other hand, the AR-based FD schemes make use of only the available sensor/s information, PV system dynamics, and mathematical models [12].
The AR-based FD approaches have been investigated a lot in recently [13,14,15]. In [13], a model-based method is used for FD; in [14], sensor faults are diagnosed based on parity-space (PS) methods and temporal redundancy; and in [15], an FD method, with varying system parameters, based on PS, is discussed.
The most common type of model-based FD approaches are the observer-based techniques. The analogy is to quantify the residual signal between a measured and observed output. In [16], a survey about the utilization of observer-based FD schemes was presented and the concept was extended to robust controller design. In [17], an observer-based FD scheme was generalized for a class of bilinear systems, while in [18] the concept was rigorously modified for a nonaffine system having soft nonlinearities. The concept of observer-based FD via residual generation has been widely used in control applications. In [19], an open switch fault in an induction motor drive was detected. In [20], the concept of residual generation was employed in the optimization and design of networked control systems. In [21], a fault identification routine was coined for switching power converters.
The observer-based techniques have been widely investigated for current, voltage, and speed sensors’ faults [22,23]. A Kalman-filter-based approach was proposed in [24], while in [25], a higher-order sliding mode (HOSM) observer was presented to reduce chattering. Moreover, a generalized super-twisting algorithm (GSTA)-based differential flatness approach (DFA) was used to retrieve all the missing system states [26].
Leunbergers’ observer is one of the earliest estimations, proposed in 1971 [27]. Despite a methodical and simple implementation, it is reported to have issues when system parameters are not accurately known [28]. The sliding mode observers (SMOs) coped with this problem via the application of a discontinuous control law to force the trajectories to a predefined switching manifold [29]. The SMOs offer advantages such as fast response, insensitivity to parameter changes, and strong robustness [30]. These benefits demonstrated their success in fault diagnosis.
This work is focused on sensors’ fault detection in a standalone PV system. The proposed FD scheme utilizes SMOs and the concept of residual formation. Moreover, a specific threshold is designed for residuals. In addition to robustness, smoothness, and simple implementation of the proposed scheme, it gives guaranteed accurate measurement of system states, thus reducing hardware requirement and, hence, cost of the PV system. The MPPT performances of a back-stepping controller (BSC), with and without SMO, are also compared to show the superiority of the proposed algorithm.
The rest of the article is organized as follows. In Section 2, a mathematical description of the PV cell followed by the overall PV system is explained. The problem is formulated in Section 3, while the design process of the proposed fault diagnosis scheme is explained with details (nonlinear SMO design, residual formation, and threshold design) in Section 4. Section 5 is dedicated to generation of reference voltage via a neural network under varying environmental conditions. The simulation results are explained in Section 6, while Section 7 concludes this research.
2. Mathematical Description of PV System
The PV system, composed of PV cell and the accompanied noninverting buck–boost converter (BBC), is described.
2.1. PV Cell Modeling
The model of a PV cell is defined by the current–voltage (I–V) and current–power (P–V) curve of a PV module [31,32,33]. A single solar cell model is shown in Figure 1, where is the ideal source current, generated by solar light on the PV cell, and is directly dependent on solar irradiance. D is the diode connected parallel to the source current , and is flowing through the diode. is the shunt current flowing through the large shunt resistance , and is the small series resistance, while is the output current and is the output voltage. The is determined by Kirchhoff current law (KCL), as follows.
where
and
Figure 1.
Single-diode model of PV cell.
Here, is the diode leakage current at a given temperature T, is the diode ideality factor, k is the Boltzmann constant ( K/J), and q is the electron charge ( C).
In practice, an array of PV cells is used. The array is composed of series and parallel-connected PV cells. The parallel-connected cells enhance while the series connection of PV cells enhance . The of a practical PV array is given by
where and are number of PV cells connected in parallel and series, respectively.
2.2. PV System Modeling
A complete architecture of the PV system is shown in Figure 2. The buck–boost converter (BBC), energized by the PV panel, either steps up or steps down the output voltage according to the controller switching, with the objective to extract desired output voltages from the PV module.
Figure 2.
A complete PV model with a variable resistive load and an observer.
A usual complication in PV systems is the stochastic nature of the inputs, i.e., irradiance and temperature, which causes fluctuations in the extracted output voltage. Thus, in the proposed PV system, a noninverting BBC is employed to maintained the output at a desired level. Such converters are composed of two power electronic switches and passive devices, such as capacitors and inductors. The switches are utilized for either stepping the output voltage up or down as a function of the controlled PWM from the control system module. The BBC has two modes of operation, i.e., in mode one, both the switches are open, while in mode two, both the switches are closed. Equations for the noninverting BBC, acquired from [34], are as follows.
where, is PV current; , , and are the PV array output voltage (), inductor current (), and output capacitor voltage (), respectively; u is the control input; and , , and L are the input capacitor, output capacitor, and inductor, respectively.
3. Problem Formulation
Consider a fault occurring in the sensor measuring ; then the state, Equation (5), is modified as follows.
, is the unknown term added to the state , indicating the fault. The fault diagnosis (FD) will be carried out for Equation (8), with the following assumptions.
Assumption A1.
The parameters used in Equation (8), and u, are known base functions.
Assumption A2.
There are three sensors installed in the PV system, for measuring , , and .
Assumption A3.
The system is completely observable.
In subsequent sections, the sliding mode observer (SMO)-based fault diagnosis (FD) scheme is explained briefly.
4. Design of the Fault Diagnosis Scheme
The overall sliding mode observer (SMO)-based fault diagnosis (FD) scheme depicted in Figure 3 is explained in the subsequent sections.
Figure 3.
FD scheme using SMO.
4.1. Nonlinear SMO Design
The observer, being a mathematical replica of the plant under consideration, is employed to estimate/diagnose faults in the system. A sliding mode observer (SMO) is designed because they stand tall in fault diagnosis (FD), parameter estimation, and control, due to their remarkable robustness and simple design analogy.
The SMO design starts with the definition of sliding surface/s. To reconstruct all three states of the system (see Equations (5), (6), and (7)) and to estimate parameters, the three sliding surfaces (, , and ) are defined in Equations (9), (10), and (11), respectively.
A strong reachability SMO, for the system described by Equations (5)–(7) and sliding surfaces given in Equations (9)–(11), is presented below.
where with are the estimated states, whereas and , , are positive gains of the SMO. The gains are proportional and ensure a strong reachability of the trajectories to the respective , while the accompanied by the ’sign()’ function makes up the discontinuous part to ensure robustness during sliding phase. An obvious result of any sliding mode algorithm is to enforce , and when this happens, the estimated states are equal to the actual ones.
4.2. Residual Construction
The signal, giving an indication of a healthy or faulty system, in FD applications is termed as residual. It is the difference between observer and plant output, usually termed as error signal. The FD is performed on the basis of residual construction.
Let , , and represent the difference between estimated and actual PV array output voltage, inductor current, and output capacitor voltage, respectively. Then, the error dynamics are defined for the three states as follows.
Using Equations (5)–(7) and (12)–(14), the error dynamics in Equations (15)–(17) are transformed as follows.
Proposition 1.
Proof.
In order to carry out the stability analysis, Lyapunov function candidates are utilized. Let be the Lyanpunov function candidate for Equation (18), as this state does not depend upon the other states, so
Then the total time derivative of Equation (21) along the trajectories of Equation (18) is given by
which is negative definite if is large enough. This guarantees that exponentially. Now, let be the Lyapunov function candidate for the other two states such that
and
which is also negative definite. Hence, and . This confirms the stability of the proposed SMO. □
It is always appealing to have more options for fetching the real-time information about the system, e.g., having sensors for each and every state. However, adding more components also carries demerits, such as that the system will be bulky, expensive, and prone to more faults/errors.
The proposed SMO is also used to fulfill the purpose of analytical redundancy for estimating the state using the system information carried with . From Equations (12)–(14), is estimated as follows.
Specific fault limits are essential for the residual in the FD applications, which is explained in the upcoming section.
4.3. Threshold Design
The residual of the observer signal is zero for a healthy system; however, if there are faults, then a threshold may be defined as one of the two types available, i.e., fixed and dynamic. In the case of fixed thresholds, the fault sensitivity becomes less pronounced, especially when incipient faults occur. In the case of dynamic thresholds, the sensitivity becomes more pronounced, hence facilitating and improving the efficacy of fault diagnosis. Thus, a dynamic threshold function is designed.
where is the tolerance value and is the fault. The forthcoming section is regarding the estimation of through SMO.
5. Formation of Reference Voltage
A stochastic nature of the environmental inputs to the PV system causes a variation in possible/allowable maximum power point (MPP). Thus, a reference voltage ( or ), showing maximum power point tracking (MPPT) under varying environmental conditions, is required. Tracking such reference, with the proposed scheme, will ensure MPPT at the PV system output. A three-layer neural network (NN), trained with different values of irradiance (650–1000 W/m) and temperature (25–65 °C), is employed to generate the required .
Let be the weight of the node and neuron of a layer, be the input information at an input node, and () be the reconstruction error or bias; then, a net activation of the input layer is computed as follows.
where represent the number of neurons in hidden layer. The hidden layer takes to generate its output as follows.
where is the activation function. Now, let represent weight between the output layer node and the hidden layer node; then, the net activation of the output layer is as follows.
where represents the number of neurons in the output layer. The is generated at the output layer as a function of its net activation.
A 3D view of the estimated is shown in Figure 4, while the architecture of the NN is shown in Figure 5, where irradiance and temperature T form the input layer, followed by a hidden layer, and then an output layer.
Figure 4.
3D plot of reference voltage.
Figure 5.
Internal architecture of NN.
6. Simulation Results
The efficacy of the proposed sliding mode observer (SMO)-based fault diagnosis (FD) scheme is portrayed via simulations in the MATLAB/Simulink environment. As mentioned earlier, the SMO is designed to fulfill two objectives, i.e., FD and estimation of state .
In the first case, the simulations are performed in the presence of multiple sensor faults and varying environmental conditions (Figure 6) as well as load (Figure 7) to validate the performance of the proposed scheme. Moreover, to extract maximum power from the PV panel and to track the desired reference voltage, a back-stepping controller (BSC) [34] was employed. In addition, the results, for ensuring MPPT, are compared for a BSC alone and a BSC based on the proposed SMO.
Figure 6.
Varying temperature and irradiance profile.
Figure 7.
Varying resistive load profile.
Table 1.
PV array parameters [34].
Table 2.
SMO parameters.
6.1. Performance under Varying Conditions in the Presence of Sensor Fault
The robust performance validation of the proposed scheme is carried out by introducing faults, mathematically represented as and , to the sensor at the time interval and , respectively. Inherently, at the instances of fault, the maximum power point tracking (MPPT) capability of the PV system is compromised. The proposed scheme copes with this deterioration of MPPT.
As mentioned earlier, the neural network takes the environmental conditions (temperature and irradiance) as input and generates a peak voltage curve. This trajectory/curve serves as a reference for the MPPT algorithm. Thus, following such trajectory (), generated by the neural network, ensures the MPPT.
The PV array output voltage trajectories, attained by a BSC and the SMO-based BSC, are shown in Figure 8. It may be noticed that both schemes effectively track the reference voltage and, hence, attain MPPT. However, in the zoomed portions, a definite degradation in performance is evident in the case of the BSC, at the instances of fault occurrences. The degradation is revealed in the form of significant oscillations about the reference trajectory and, hence, steady-state error. Therefore, the SMO-based BSC is coined to have stamped qualitative transcendence over the BSC.
Figure 8.
Fault effect on sensor .
The subsequent figures (Figure 9 and Figure 10) are the sensing/estimated values of inductive current and capacitive output voltage, respectively. It may be observed that the SMO successfully keeps tracking the trajectories (). Furthermore, the deviation from , at the instances of faults (see Figure 8), is propagated to the other states as well (see zoomed portions in Figure 9 and Figure 10). However, the robustness properties of SMO coped with this variation up to almost 100% effect (see Figure 11).
Figure 9.
Fault effect on sensor .
Figure 10.
Fault effect on sensor .
Figure 11.
Residual formation of sensor .
The core objective of any FD system is to give an indication of the abnormal operation/malfunctioning of the system under consideration. The indication is then used to take prompt actions so that any inconvenience with respect to human and system safety may be avoided. Here, this objective is fulfilled with the introduction of specific thresholds and fault residuals.
Figure 11, Figure 12, and Figure 13 show the residuals for states , , and , respectively. It is revealed that the residual for crosses the threshold at the instances of faults (see Figure 11), while the residuals for other states remain within the limits. This gives an indication of fault in the sensor for , and hence it is concluded that the fault has been diagnosed. Moreover, the effect of this fault in only one sensor does not cause much inconvenience in other states, as the residuals are well under the threshold limits.
Figure 12.
Residual formation of sensor .
Figure 13.
Residual formation of sensor .
In addition, the power output from the PV array may also be observed in Figure 14. It is evident that the BSC, in combination with the proposed SMO, achieves the MPPT with negligible distortion caused by the occurring fault.
Figure 14.
MPPT by the proposed SMO and BSC.
6.2. Sensorless PV System
The robust nature of the proposed SMO, as coined in the earlier sections, is utilized to introduce analytical redundancy (AR) in the overall PV system. Here, the SMO is employed to estimate the state using the information from . Thus, the need for having a sensor for is nullified, causing cost reduction and fewer maintenance hazards. The estimate, shown in Figure 15, reveals the robustness and accuracy of the SMO.
Figure 15.
Estimated state by SMO.
7. Conclusions
A fast and robust Fault Diagnosis (FD) scheme was the aim of this article for sensor faults in a PV system. An FD scheme based on Sliding Mode Observer (SMO), known for remarkable robustness and parameter invariance, was presented. The FD scheme effectively generated fault residuals, while fault alarms were efficiently initiated by comparing residuals with specific thresholds. In combination with the objective of FD, the SMO served as an Analytical Redundancy (AR) by providing the information/trajectory of the inductor current.
In addition, a Neural Network (NN), taking varying environmental conditions (temperature and irradiance) and resistive load as inputs, was employed to generate reference peak voltage and power trajectories. Thus, the Maximum Power Point Tracking (MPPT) of power output from the PV array was ensured by tracking these reference trajectories.
The probable future research directions/recommendations may include generation of adaptive thresholds for varying faults and an extension to Fault-Tolerant Control (FTC). Moreover, an experimental validation of the proposed FD scheme is also a pronounced future direction.
Author Contributions
Z.A.: investigation, methodology. M.A.K.: methodology, software analysis. Z.A.K.: formal analysis, visualization. W.A.: conceptualization, software analysis, visualization. I.K.: visualization, writing—review and editing, proofreading of technical aspects, mathematical analysis. Q.K.: supervision, validation. M.I.: visualization, formal analysis, methodology, funding acquisition, resources. G.N.: visualization, formal analysis, methodology, funding acquisition, resources. All authors have read and agreed to the published version of the manuscript.
Funding
This research was funded by the Faculty of Electrical and Computer Engineering, Cracow University of Technology and the Ministry of Science and Higher Education, Republic of Poland (grant no. E-1/2023).
Data Availability Statement
No extra data to mention. All the data items are mentioned in the figures.
Acknowledgments
The authors acknowledge the support from the Deanship of Scientific Research, Najran University, Kingdom of Saudi Arabia and the Faculty of Electrical and Computer Engineering, Cracow University of Technology, Republic of Poland. The authors also acknowledge technical support from the Electrical Engineering Department of the COMSATS University Abbotabad Campus, Electrical Engineering Department of the University of Sargodha, Center for Advanced Studies in Telecommunication (CAST @COMSATS University Islamabad), and University of Engineering and Technology, Peshawar, Abbotabad Campus.
Conflicts of Interest
The authors declare no conflict of interest.
Nomenclature
| PV | Photovoltaic |
| SMO | Sliding mode observer |
| MPT | Maximum power transfer |
| SDGs | Strategic Development Goals |
| AR | Analytical redundancy |
| STA | Super-twisting algorithm |
| MPPT | Maximum power point tracking |
| FD | Fault diagnosis |
| FTC | Fault-tolerant control |
| BSC | Back-stepping controller |
| MR | Material redundancy |
| HOSM | Higher-order sliding mode |
| BBC | Buck–boost converter |
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