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Electronics
  • Article
  • Open Access

21 February 2021

Discrete Time Domain Modeling and Control of a Grid-Connected Four-Wire Split-Link Converter

,
and
1
Department of Electromechanical, Systems and Metal Engineering, Ghent University, Tech Lane Ghent Science Park—Campus A, Technologiepark Zwijnaarde 131, 9052 Ghent, Belgium
2
FlandersMake@UGent—Corelab EEDT-MP, Flanders Make, 9052 Ghent, Belgium
3
FlandersMake@UGent—Corelab EEDT-DC, Flanders Make, 9052 Ghent, Belgium
*
Author to whom correspondence should be addressed.
This article belongs to the Special Issue Modeling and Control of Power Electronic Converters in Renewable Energy and Smart Grid Systems

Abstract

Distributed generation (DG) allows the production of renewable energy where it is consumed, avoiding transport losses. It is envisioned that future DG units will become more intelligent, not just injecting power into the grid but also actively improving the power quality by means of active power filtering techniques. In this manner, voltage and current harmonics, voltage unbalance or over-voltages can be mitigated. To achieve such a smart DG unit, an appropriate multi-functional converter topology is required, with full control over the currents exchanged with the grid, including the neutral-wire current. For this purpose, this article studies the three-phase four-wire split-link converter. A known problem of the split-link converter is voltage unbalance of the bus capacitors. This mid-point can be balanced either by injecting additional zero-sequence currents into the grid, which return through the neutral wire, or by injecting a compensating current into the mid-point with an additional half-bridge chopper. For both methods, this article presents a discrete time domain model to allow controller design and implementation in digital control. Both techniques are validated and compared by means of simulation results and experiments on a test setup.

1. Introduction

Global renewable energy capacity reached 2533 GW in 2019, consisting of 1308 GW hydropower, 622 GW wind and 585 GW solar [1], the remainder being marine, bio and waste energy sources. Most hydropower sources are large installations with a high rated power, e.g., the Three Gorges Dam station reaches a total of 22.5 GW. Wind turbines are becoming larger as well, recently breaching the 10 MW barrier with the Vestas V164 and the Siemens Gamesa 10.0–193 DD. In contrast, solar power installations are usually a more distributed form of renewable energy production, as they are ideally suited for roof installation. Hence, no particular land area or geographical conditions are required. Also, PV installations are modular, i.e., the number of panels can be selected to achieve the desired energy yield or power rating. For these reasons, photovoltaic (PV) installations are a popular investment for households and small and medium enterprises. Photovoltaic installations are the most popular form of distributed generation (DG), although micro combined heat and power (CHP) units, small wind turbines and waste-to-energy systems are suited as DG sources as well.
Distributed generation allows the production of renewable energy where it is consumed, avoiding transport losses in the transmission and distribution grids. When combined with a battery storage system, consumers can become more independent of the distribution grid. Also, demand side management services can be offered for peak shaving, reducing strong power fluctuations and peak loads. It is envisioned that future DG units will become more intelligent. These smart DG units will not just inject power into the grid as is common practice today, but can also actively improve the power quality [2] or act as a distributed power quality sensor, gathering data for the distribution system operator (DSO) [3]. Their distributed nature and widespread in the distribution system makes DG units ideal devices for local power quality improvement and an important asset in future smart grids or microgrids. Moreover, as power quality issues such as voltage unbalance or over-voltage can be mitigated, more renewable sources can be integrated in the distribution system [4].
To achieve a smart DG unit capable of actively improving the power quality of the grid, it must be equipped with an active power filtering (APF) functionality. Several APF techniques use the neutral-wire current to compensate for voltage unbalance, over-voltage or harmonics, e.g., the harmonic current compensation technique [5], the damping-based droop control technique [6] or resistive harmonic voltage filtering [7]. To deploy these active power filtering techniques in three-phase DG units, the use of a four-wire converter is essential. Hence, an appropriate multi-functional converter topology is required to achieve a smart DG unit. Ideally, this topology has full control over the currents exchanged with the grid, including the neutral-wire current. Many converter topologies can be employed for this purpose, i.e., the four-leg converter or the split-link converter, with or without active balancing circuits [8,9].
Figure 1 shows the four-leg (top) and split-link (bottom) converter topologies. Both topologies contain six IGBT or MOSFET switches, denoted S 1 till S 6 , to form a three-phase inverter. A three-phase low-pass filter is used to attenuate high-frequency switching ripples. This filter consists of the three inductor coils L f and the capacitors C f , where the subscript f stands for ’filter’. A four-leg converter has two additional switches to form a fourth leg, connected to the grid’s neutral via an additional inductor. The split-link converter is an alternative four-wire topology, where the dc bus capacitor is split to form a mid-point where the neutral wire is connected directly.
Figure 1. Four-leg (top) and split-link (bottom) converter topologies.
Although the four-leg topology offers a better dc bus voltage use [10] compared to the split-link converter, the control of the four-leg converter is complex, since the control of the three phases cannot be decoupled from the control of the fourth leg [11,12]. Also, EMC problems have been reported with the four-leg topology due to parasitic capacitances [10]. For the above reasons, the split-link converter is deemed to be a more suitable topology for smart DG units, as it has a simpler topology and control [13,14]. The challenge is to keep the dc bus voltage equally shared between both capacitors, i.e., to balance this mid-point. This balancing can be achieved by means of an additional control loop based on the injection of zero-sequence currents [15,16], or by means of an additional active balancing circuit [10,17]. Both techniques have their advantages and drawbacks regarding ease of implementation, circuit complexity, control dynamics and mid-point balancing effectiveness. This article presents a discrete time domain model using the Z transformation for both mid-point balancing techniques to allow implementation in digital control. Both techniques are validated and compared, both in simulation and on an experimental setup.

3. Zero-Sequence Current Injection

This section describes the ZSCI mid-point balancing technique. A discrete time domain model is derived which allows the tuning of the controller in the Z domain. This model is validated by means of a simulation model.

3.1. Description of the Technique

In Figure 3, it is shown that the duty ratio of each phase is determined by current control loops. These control loops ensure that the converter injects the desired currents and ac power into the grid. When the ZSCI method is used, a value I comp / 3 is added to the input of the current control loop of each phase. Hence, the converter will inject an additional zero-sequence current I comp / 3 into the grid. This will result in a returning current I comp in the neutral wire, influencing the voltage of the mid-point. The value of I comp is determined by the control scheme of Figure 6. The voltage unbalance Δ V dc is measured and filtered with a Low-Pass Filter (LPF) to leave only the low-frequent (mainly dc) component of Δ V dc . This serves as an input for the proportional-integral controller which calculates the compensating current I comp . In [15,16], a proportional controller was used in the control scheme. In the present article, a soft integral action is added to prevent a steady-state offset in Δ V dc .
Figure 6. Zero-sequence Current Injection control scheme.
The LPF is necessary to prevent the ZSCI method from compensating ac fluctuations in Δ V dc . This compensation would require that I n , ac is reduced to zero by the injection of I comp , which hinders most APF methods and is therefore undesired. The LPF does not prevent the ZSCI method from reducing I n , dc to zero. When using the ZSCI method, I n , dc must be reduced to zero to control the mid-point voltage. Therefore, this method does not allow dc currents in the neutral wire, although they could be desired by the APF method. Depending on the desired filtering functionality, this is a considerable drawback of ZSCI and limits the flexibility of the converter. Furthermore, the LPF reduces the reaction speed of the ZSCI method. On the other hand, the advantage of this method is that no additional components need to be added to the converter topology.

3.2. Discrete Time Domain Modeling

The ZSCI mid-point control method can be described in the discrete time domain by using the Z transformation and dimensionless parameters. When using digital control, a discrete time domain model of the system is more accurate than a classical Laplace domain representation, allowing a better control tuning. The dc bus voltage reference V dc , ref and current reference I ref are chosen as reference values for the dimensionless parameter system. Variables in relative quantities are written by using small letters.
Figure 7 shows the ZCSI method as a voltage control loop. The left part (blue) of the control loop is calculated in the digital discrete time domain with a time step T s . The right part (green) is the physical system in the continuous time domain. The control loop has a dimensionless voltage unbalance Δ v ^ dc = 0 as a set-point and Δ v dc as output. The control output I comp is then further regulated by a closed loop PI current controller, which is considerably faster than the mid-point voltage control. The voltage unbalance Δ v dc is calculated from the measurements of V dc , u and V dc , l obtained with a sampling period T s . The sampling period T s is chosen equal to the switching period of the converter because the sampling is synchronized to the PWM signals. The difference Δ v ^ dc Δ v dc is filtered by the first-order LPF with a cut-off pulsation ω c . The LPF transfer function F ( z ) in the discrete time domain is given by:
F ( z ) = A z + A z B
where A and B are defined as follows:
A = T s ω c 2 + T s ω c ; B = 2 T s ω c 2 + T s ω c
Figure 7. Zero-sequence Current Injection control loop.
The PI controller is described by the transfer function G PI ( s ) in the Laplace domain and contains two parameters K p and K i :
G PI ( s ) = K p + K i s
For a digital implementation however, the PI controller should be written in the discrete time domain:
G PI ( z ) = K z a z 1
This representation of the controller can be derived from the Laplace-domain equation by application of the bilinear transformation or Tustin transformation. The result is a transfer function containing two parameters K and a. The output of the PI controller is the dimensionless compensating current i comp , which is used in the current control loops. The converter will inject this zero-sequence current into the grid, which will return via the neutral wire and will influence the mid-point voltage. This influence is described by the transfer function P ( s ) in the Laplace domain. Unlike the control, this is no longer a discrete time process, so a Zero-Order Hold (ZOH) is introduced in the control loop. The ZOH has the following transfer function Z ( s ) in the Laplace domain:
Z ( s ) = 1 exp ( s T s ) s
Equation (1) can be used to describe the influence of I comp on the mid-point voltage V dc , l :
I comp = 4 C dc d V dc , l d t
The total dc bus voltage V dc is assumed constant due to the bus voltage control loop as described in Section 2.2, and equal to the sum of V dc , u and V dc , l . The derivative of the voltage unbalance Δ V dc can be expressed as a function of the derivative of V dc , l :
d Δ V dc d t = d d t V dc , u V dc , l = d d t V dc 2 V dc , l = 2 d V dc , l d t
By using (8) and (9), the transfer function P ( s ) is calculated as:
P ( s ) = Δ v dc i comp = Δ V dc / V dc , ref I comp / I ref = I ref 2 C dc V dc , ref s = 1 τ s
The parameter τ = 2 C dc V dc , ref / I ref is the time constant of the integrating process. The transfer functions Z ( s ) and P ( s ) can be transformed to the Z domain together as follows:
Z { Z ( s ) · P ( s ) } = Z 1 exp ( s T s ) s · 1 τ s = T s τ 1 z 1
Combined with F ( z ) from (3), a new transfer function H ( z ) is introduced:
H ( z ) = F ( z ) · Z Z ( s ) · P ( s ) = T s τ A z + A ( z 1 ) ( z B )
By using H ( z ) , the control loop of Figure 7 can be simplified, which results in Figure 8. By using this simplified control scheme, the parameters K and a of the PI controller G PI ( z ) can be designed in the Z domain with classical Z domain control theory.
Figure 8. Zero-Sequence Current Injection simplified control scheme.

3.3. Simulation Results

The ZSCI method was implemented in the Matlab/Simulink simulation model of the split-link converter, as presented in Section 2. Table 3 shows the simulation parameters. The PI controller is designed by using Matlab SisoTool and H ( z ) (12), which results in:
G PI ( z ) = 1.65 z 0.99922 z 1
Table 3. Simulation parameters.
This controller has a bandwidth of 5 Hz and a phase margin of 37°. The bandwidth of 5 Hz is close to the bandwidth of the bus voltage controller, which should be sufficiently low to avoid fast power fluctuations at the converter output. To investigate the validity of the Z domain model of Figure 7, the step-responses of the simulation model and the Z domain model are compared. The set-point Δ V ^ dc receives a step from 0 V to 2.5 V. Figure 9 shows the result of this simulation. The circles represent the step-response from the simulation model, while the crosses represent the step-response from the Z domain model. It is clear that both step-responses have a good correspondence, which shows the validity of the Z domain model.
Figure 9. Zero-Sequence Current Injection step-response (simulation). Circles: simulation model, Crosses: Z domain model.
In the next simulation, the split-link converter was programmed as an APF, using the harmonic voltage damping technique [21,26]. The grid-voltage was distorted with a zero-sequence third harmonic of 10% of the rms value. Because of the used control strategy, the converter reacts by absorbing third harmonic currents to dampen the voltage harmonics through the voltage drop over the grid impedance. This third harmonic current causes a current in the neutral wire. The ZSCI should not interfere with this current, since it is a desired ac component, needed for the APF technique. The neutral-wire current causes a small ripple on the mid-point voltage, which is tolerated. In contrast, the ZSCI should react on a dc error of the mid-point voltage. To stress-test and verify the ZSCI control, a severe and sudden artificial current measurement error of −2 A in each phase is simulated at t = 0.3 s. This leads to a current of 2 A injected in each phase, −6 A in the neutral wire and a 1.5 kV/s increase of the mid-point voltage. The ZSCI should prevent the mid-point voltage from deviating from the 200 V set-point, by adjusting I comp to 6 A. The current measurement error is then compensated.
Figure 10 shows the result of this simulation. Before t = 0.3 s, there is no voltage unbalance and I comp is approximately zero. A small third harmonic is visible in Δ V dc due to the APF function. The sudden current measurement error occurs at t = 0.3 s. The voltage unbalance Δ V dc starts to decline, which causes the ZSCI to react by rising I comp . In steady state, the voltage unbalance Δ V dc restored to 0 V while I comp equals 6 A as predicted. This shows that the ZSCI can control the mid-point voltage during a severe disturbance.
Figure 10. Simulated effect of an artificial current measurement error on the ZSCI control: (a) Voltage unbalance Δ V dc , (b) Compensating current I comp .

4. Half-Bridge Chopper

This section describes the HBC mid-point balancing technique. Analogously to the previous section, a discrete time domain model is derived and validated by means of a simulation model.

4.1. Description of the Technique

In the Half-Bridge Chopper (HBC) mid-point control method, the circuit is altered to inject the compensating current through an additional chopper, instead of using the neutral wire itself [10,17]. Similar active compensation circuits exist for other converter topologies, e.g., for half-bridge boost choppers [33]. Figure 11 shows the split-link converter topology with additional chopper circuit. The half-bridge chopper consists of the switches S 7 , S 8 and the inductor L ch . This chopper is controlled with a current control loop and injects the compensating current I comp into the mid-point. The set-point value of this current control loop is determined by the voltage unbalance Δ V dc .
Figure 11. Split-link converter with half-bridge chopper as an active mid-point balancing circuit.
Figure 12 shows the control scheme. The voltage unbalance Δ V dc is measured and sent directly to the PI voltage controller, which calculates the desired compensating current I ^ comp . The current controller then ensures that the chopper will deliver this current by regulating the duty ratio δ ch . A major difference between the ZSCI method and the HBC method is the absence of a Low-Pass Filter. This LPF is not required here because the HBC is not capable of interfering with APF functions. The advantage hereof is that the HBC can compensate ac fluctuations in Δ V dc (limited by the bandwidth of the voltage and current controller) as the HBC does not influence the currents that are injected into the grid by the converter.
Figure 12. Half-Bridge Chopper control scheme.
Another difference between ZSCI and HBC is that the HBC method does not compensate dc currents in the neutral wire. If these dc currents are undesired, e.g., caused by current measurement errors, this is a disadvantage. However, if it is desired to inject dc currents into the grid by the used APF functions, the HBC method does not prevent this. Therefore, the HBC method offers more flexibility than the ZSCI method and allows the full use of APF functions such as the one described in Section 2.2. This may justify the higher cost of the converter.

4.2. Discrete Time Domain Modeling

Just like the ZSCI method, the HBC method can be described in the discrete time domain by using the Z transformation and dimensionless parameters. Figure 13 shows the voltage control loop, in which the left part (blue) is calculated in the digital discrete time domain with a time step T s while the right part (green) is the physical system in the continuous time domain. The only difference with the ZSCI control loop of Figure 7 is the absence of an LPF. Therefore, just like the ZSCI control loop, the HBC control loop can be simplified to Figure 8. Please note that again, the current control is sufficiently faster than the mid-point voltage control. The transfer function H ( z ) must be redefined as follows:
H ( z ) = Z Z ( s ) · P ( s ) = T s τ 1 z 1
Figure 13. Half-Bridge Chopper control loop.
By using this simplified control scheme and the new definition of H ( z ) , the parameters K and a of the PI controller G PI ( z ) can be designed in the Z domain with the classical control theory.

4.3. Simulation Results

The Half-Bridge Chopper was implemented in the simulation model with the same T s , C dc , I ref , V dc , ref and V dc values as for the ZSCI simulations in Section 3.3. The PI controller was designed as follows:
G PI ( z ) = 14 z 0.986 z 1
The controller has a bandwidth of 56 Hz and a phase margin of 51°. Compared with the PI controller of the ZSCI method given in Section 3.3, the bandwidth can be significantly higher because the HBC method does not use a LPF filter. This improves the reaction speed of the HBC method. To investigate the validity of the Z domain model of Figure 13, the step-responses of the simulation model and the Z domain model are compared. The set-point Δ V ^ dc receives a step from 0 V to 2.5 V. Figure 14 shows the result of this simulation. The circles represent the step-response from the simulation model, while the crosses represent the step-response from the Z domain model. Again, both step-responses have a good correspondence, which shows the validity of the model.
Figure 14. Half-Bridge Chopper step-response (simulation). Circles: simulation model, Crosses: Z domain model.
In the next simulation, the harmonic voltage damping technique [21] was used as an APF function. Figure 15 shows the result of this simulation. Again, the grid-voltage was distorted with a zero-sequence third harmonic of 10%. The converter will react by absorbing third harmonic currents, which are present in the neutral wire. These currents cause a small ripple on the mid-point voltage, which will be reduced by the HBC method by injecting an ac current into the mid-point, without interfering with the APF functionality (notice the scale of the figure). To verify the reaction of the HBC, a severe and sudden artificial current measurement error of −2 A in each phase is simulated. The HBC should prevent the mid-point voltage from deviating too much from 200 V, by adjusting I comp to 6 A, just like the ZSCI method did under the same circumstances.
Figure 15. Effect of an artificial current measurement error on the HBC control: (a) Voltage unbalance Δ V dc , (b) Compensating current I comp .
The sudden current measurement error occurs at t = 0.3 s. The voltage unbalance Δ V dc starts to decline, which causes the HBC to react by rising I comp . In steady state, the voltage unbalance Δ V dc restored to 0 V while I comp meanly equals 6 A as predicted. Also, an ac component is present in I comp . The reason for this is that the HBC can compensate an ac component in Δ V dc . This simulation shows that the HBC can control the mid-point voltage during a severe disturbance.
A major difference with the ZSCI method is that the converter keeps injecting a dc current of 2 A into the grid in each phase. The neutral-wire current of 6 A is now diverted from the bus capacitors and bypassed through the chopper. This is in large contrast with the ZSCI method, where this neutral-wire current would be completely compensated. This compensation is desired in the case of a current measurement error but undesired when the dc current originates from an APF function.

5. Experimental Validation

The ZSCI and HBC mid-point balancing techniques were experimentally validated on a laboratory split-link converter. Table 4 shows the values used for the test setup. The switches are IGBTs and the converter was controlled by a 16-bit 56F8367 Motorola DSP. The dc bus was powered by a Sorensen SGI600/17C, used as a current source. The grid-voltage was created with a Spitzenberger & Spies PAS15000 three-phase mains voltage simulator.
Table 4. Test-setup values.

5.1. No Mid-Point Control

In the first measurement, the converter is injecting three-phase balanced sinusoidal currents into the grid, while no APF functions are enabled. In this situation, the only possible cause of neutral-wire currents are current measurement offsets. The current measurements were carefully calibrated before this test. Figure 16 shows the result of this experiment. Initially, the ZSCI method is used to control the mid-point. The mid-point voltage is well controlled, as the voltage unbalance Δ V dc is zero. At t = 50 ms, the ZSCI is disabled, causing the voltage unbalance Δ V dc to rise. The unbalance increases with a slope corresponding to a neutral-wire dc current of 50 mA, caused by small current measurement offsets. At first, the currents remain sinusoidal. At t = 255 ms however, the current control is no longer stable. At t = 345 ms, the converter shuts down and the IGBT’s stop receiving gate signals. The free-wheel diodes start conducting and the converter becomes a natural passive rectifier. This measurement shows that the mid-point control is absolutely necessary to use the split-link converter in practice. Even calibrated current measurements can cause a small dc current in the neutral wire which destabilizes the mid-point voltage rapidly.
Figure 16. Disabling mid-point control at t = 50 ms (experimental): (a) voltage unbalance Δ V dc , (b) DG-unit three-phase currents I DG in blue, yellow and orange.

5.2. Zero-Sequence Current Injection

The response of the ZSCI method is verified experimentally by introducing a sudden artificial current measurement offset error of −0.732 A in each phase at t = 100 ms. This results in an additional current of 0.732 A in each phase and a current of −2.196 A in the neutral wire. Just like in the simulation results presented in Section 3.3, the ZSCI method should regulate I comp to 2.196 A to compensate the current measurement error. Figure 17 shows the result of this measurement. The voltage unbalance Δ V dc rises at t = 100 ms but is quickly stabilized by the ZSCI. The compensating current I comp reaches 2.196 A in steady state, as predicted. This measurement shows that the ZSCI method succeeds in stabilizing the mid-point voltage in practice.
Figure 17. Effect of a current measurement error on ZSCI on t = 100 ms (experimental): (a) Voltage unbalance Δ V dc , (b) Compensating current I comp .

5.3. Half-Bridge Chopper

An identical experiment is performed to validate the HBC method. Figure 18 shows the result of this measurement. Again, at t = 100 ms, the voltage unbalance starts to rise due to the artificially introduced current measurement error. The chopper reacts by injecting current into the mid-point. In steady state, this current I comp reaches 2.196 A, as predicted. Just like the ZSCI method, the HBC method succeeds in stabilizing the mid-point voltage in practice. It should be noted that the HBC method reaches the steady-state condition faster than the ZSCI method. The reason for this is the LPF used for the ZSCI, as this LPF reduces the bandwidth of the voltage control loop.
Figure 18. Effect of a current measurement error on HBC on t = 100 ms (experimental): (a) Voltage unbalance Δ V dc , (b) Compensating current I comp .

6. Conclusions

In this article, the three-phase four-wire split-link converter is proposed as a multi-functional converter topology for smart DG units. By implementing an APF technique in the converter control, the power quality can be improved in a distributed manner. The split-link converter has a simpler topology and control compared to alternative topologies, e.g., the four-leg converter. However, the mid-point of the split dc bus capacitors must be actively balanced to ensure an equal voltage over both capacitors. Two balancing techniques, i.e., the injection of zero-sequence currents and the use of a half-bridge chopper have been analyzed and compared. For both, a discrete time domain model is derived which allows the design of the controllers for digital implementation. The techniques are validated with simulations and experiments.
The ZSCI technique requires no hardware adjustment to the converter topology. However, the converter is unable to inject dc currents into the grid, which is a drawback for certain APF techniques. The necessity of a low-pass filter in the control loop results in a reduction of the control bandwidth, leading to a slower response. However, for most applications the response of the ZSCI is sufficiently fast. Finally, ac fluctuations in Δ V dc cannot be compensated using ZSCI as this would require compensating ac currents passing through the grid, which is undesired and hinders the APF function. Therefore, the dc link capacitance should be sufficiently large to mitigate these ac fluctuations. The use of a half-bridge chopper increases the circuit complexity, and thus cost. However, it offers a few advantages, such as the capability to inject dc currents into the grid. This functionality is required by certain APF techniques, and makes the split-link converter equipped with a half-bridge chopper a more multi-functional topology. Moreover, the half-bridge chopper exhibits a faster response in mitigating mid-point voltage unbalances, as no low-pass filter is present in the control loop. Also, ac fluctuations in Δ V dc can be compensated, since the compensating currents do not have to pass through the grid, but are injected by the half-bridge chopper into the mid-point directly.

Author Contributions

Conceptualization, methodology, validation, investigation and writing, J.D.M.D.K.; review and editing, D.B. and L.V.; supervision, L.V.; All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflict of interest.

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