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Search Results (402)

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34 pages, 17715 KB  
Article
A Reproducible ASM Scenario-Sweep Protocol for Three-Axle Truck Rollover Prediction Using Wheel-Load Features with Independent Validation and HILS
by Byung Chul Lim, Kyoung Su Lee and Duk Sun Yun
Appl. Sci. 2026, 16(12), 5921; https://doi.org/10.3390/app16125921 - 11 Jun 2026
Viewed by 132
Abstract
Heavy-duty truck rollovers on curved road sections remain a critical safety concern because lateral excitation generates large roll moments and rapid vertical load transfer across wheels, potentially leading to wheel lift-off. This study proposes a reproducible scenario-sweep protocol in dSPACE Automotive Simulation Models [...] Read more.
Heavy-duty truck rollovers on curved road sections remain a critical safety concern because lateral excitation generates large roll moments and rapid vertical load transfer across wheels, potentially leading to wheel lift-off. This study proposes a reproducible scenario-sweep protocol in dSPACE Automotive Simulation Models (ASMs) to generate rollover datasets for a three-axle truck and to develop a rollover classifier using physically interpretable wheel/axle vertical load features. Scenarios were parameterized by the vehicle speed (20–30 km/h), curve radius (10–25 m), and bank angle β (0 to −7.5°), with the sign convention defined in this paper) and gross vehicle mass (7000–23,000 kg), where the lateral excitation is governed primarily by ayv2R together with the banking contribution. A total of 180 scenarios were used for training, while an independent interpolated validation set of 90 scenarios was constructed using intermediate parameter levels. In offline validation, the proposed model achieved an accuracy of 95.56% (86/90) with no missed-rollover case (FN = 0; errors otherwise consisted of false positives). To assess real-time deployability, the trained pipeline was implemented and evaluated in a hardware-in-the-loop simulation (HILS) configuration over 32 scenarios, achieving an accuracy of 90.63% (29/32) while maintaining FN = 1. By explicitly linking driving-condition inputs to load transfer observables Fz,i(t) and validating the resulting classifier across offline and real-time environments, the proposed workflow provides a reproducible vehicle dynamics grounded pathway for scenario-based rollover risk classification in simulation-to-HILS studies. Full article
(This article belongs to the Special Issue Power Transmission and Control in Vehicle Systems)
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23 pages, 6567 KB  
Article
Reinforcement Learning-Enhanced Adaptive NMPC for Safe Autonomous Driving
by Sheng Jin and Joel Yi Yang Loh
Electronics 2026, 15(12), 2577; https://doi.org/10.3390/electronics15122577 - 11 Jun 2026
Viewed by 145
Abstract
Nonlinear Model Predictive Control (NMPC) has garnered significant attention in autonomous systems due to its ability to predict future states and manage complex vehicle dynamics. However, the adaptability of existing NMPC methods is constrained by having to manually set the weight coefficients in [...] Read more.
Nonlinear Model Predictive Control (NMPC) has garnered significant attention in autonomous systems due to its ability to predict future states and manage complex vehicle dynamics. However, the adaptability of existing NMPC methods is constrained by having to manually set the weight coefficients in the NMPC cost function. This study aims to explore a novel approach that integrates NMPC with Reinforcement Learning (RL), specifically employing Proximal Policy Optimization (PPO), to dynamically adjust NMPC weight matrices. The investigation begins by establishing a physics-based model for a two wheeled differential drive vehicle. A PPO model is then trained and deployed in real time to adapt to the NMPC weight matrices, achieving a 71% reduction in tracking error compared with the NMPC baseline. Importantly, the performance gain arises from PPO’s ability to reshape the NMPC cost function in real time, amplifying both orientation and lateral penalties in curves while relaxing them on straights, thereby enabling adaptive trade-offs between accuracy and control effort that static-weight NMPC cannot achieve. To enhance safety, the controller is integrated with a Control Barrier Function (CBF) layer for real-time obstacle avoidance, while PPO’s real-time weight adaptation contributes to improved tracking performance relative to NMPC+CBF. Finally, robustness evaluations under friction uncertainty, sensor noise, and path disturbances demonstrate that the PPO+NMPC+CBF method maintains reliable tracking accuracy and safety margins. Full article
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39 pages, 1737 KB  
Article
On the Complexity of Stacked Graphs Associated with Paths and Cycles
by Salama Nagy Daoud and Ahmad Asiri
Axioms 2026, 15(6), 432; https://doi.org/10.3390/axioms15060432 - 10 Jun 2026
Viewed by 120
Abstract
The complexity of a graph, defined as its number of spanning trees, serves as a key measure of network reliability. Stacked graphs constitute a significant and versatile class of graphs, formed by superimposing multiple copies of a base graph upon a shared central [...] Read more.
The complexity of a graph, defined as its number of spanning trees, serves as a key measure of network reliability. Stacked graphs constitute a significant and versatile class of graphs, formed by superimposing multiple copies of a base graph upon a shared central vertex set. Their inherent layered symmetry and structural regularity make them compelling models for a wide range of real-world networks, including multi-tier communication systems, hierarchical data networks, and resilient distributed architectures. Moreover, their systematic construction from well-known graph families renders the study of their complexity both mathematically rich and algorithmically meaningful. In this paper, we derive closed-form formulas for the complexity of several stacked graph families based on path- and cycle-based structures with a central vertex, including stacked fan and wheel graphs, stacked double fan and double wheel graphs, and stacked path flower, cycle flower, and gear graphs. The derivations are based on techniques from linear algebra, matrix theory, and Chebyshev polynomials. Full article
(This article belongs to the Special Issue Advances and Applications in Graph Theory)
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21 pages, 3884 KB  
Article
Low Adhesion Due to the Wet-Rail Phenomenon: Influence of Particle–Fluid Interaction in Wheel–Rail Contact
by Bettina Suhr, Mohammad-Sadegh Salehi, Simon Skurka, Daniel Kvarda, Radovan Galas, Milan Omasta and Klaus Six
Lubricants 2026, 14(6), 214; https://doi.org/10.3390/lubricants14060214 - 22 May 2026
Viewed by 178
Abstract
The wet-rail phenomenon can cause low adhesion, which negatively affects railway operation. It is believed to occur when small amounts of water mix with solid particles on wheel and rail surfaces, e.g., wear debris or iron oxides, forming a dense suspension in the [...] Read more.
The wet-rail phenomenon can cause low adhesion, which negatively affects railway operation. It is believed to occur when small amounts of water mix with solid particles on wheel and rail surfaces, e.g., wear debris or iron oxides, forming a dense suspension in the wheel–rail contact, leading to sharp adhesion drops. Mini Traction Machine (MTM) tests using water-based suspensions with different particles also show adhesion drops during water evaporation, which can be linked to the wet-rail phenomenon. While the physical mechanisms underlying the adhesion drop are unclear, it is hypothesised that rapid loading raises fluid pressure in the suspension, separating wheel and rail surfaces, reducing force transfer through particle contact, thereby reducing the suspension’s shear strength. For verification, a coupled Discrete Element Method and fluid dynamics model is used to simulate a simplified MTM setting and steps towards full scale wheel–rail contact. During simulation of rapid loading, fluid pressure rises but remains negligible compared to applied contact stresses in all considered cases. Thus, it is unlikely that hydrodynamic pressure build-up within the suspension contributes significantly to the low adhesion observed. Future research should investigate additional mechanisms, such as reduced shear strength of deformed or crushed wet particles under high normal loading conditions. Full article
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26 pages, 18005 KB  
Article
Integrating Well-to-Wheel Life Cycle Assessment and System Dynamics to Evaluate the Carbon and Health Impacts of BEVs and FCEVs Under Taiwan’s 2050 Net-Zero Pathway
by Yung-Shuen Shen, Guan-Ting Huang, Lance Hongwei Huang, Chien-Hung Kuo, Ali Ouattara and Allen H. Hu
Energies 2026, 19(11), 2495; https://doi.org/10.3390/en19112495 - 22 May 2026
Viewed by 460
Abstract
To address transportation-related emissions, Taiwan’s 2022 net-zero strategy sets targets to increase the adoption of battery electric vehicles (BEVs). However, current policy frameworks insufficiently consider the technological diversity of low-emission alternatives, particularly hydrogen fuel cell electric vehicles (FCEVs). This study integrates a well-to-wheel [...] Read more.
To address transportation-related emissions, Taiwan’s 2022 net-zero strategy sets targets to increase the adoption of battery electric vehicles (BEVs). However, current policy frameworks insufficiently consider the technological diversity of low-emission alternatives, particularly hydrogen fuel cell electric vehicles (FCEVs). This study integrates a well-to-wheel life cycle assessment (LCA) with system dynamics modeling to evaluate and compare the environmental and health impacts of transitioning from internal combustion engine vehicles (ICEVs) to BEVs and hydrogen FCEVs. The framework incorporates LCA-based carbon emissions and disability-adjusted life years (DALYs) into a dynamic population simulation. Results show that, while DALY effects on life expectancy and population growth are limited, low-carbon vehicle adoption substantially reduces environmental burdens and helps moderate population decline. Projections to 2050 highlight significant emission-reduction potential, with hydrogen FCEV carbon emissions decreasing as renewable energy in hydrogen production increases. Adoption of green hydrogen could achieve a net-negative carbon balance for hydrogen FCEVs by 2049, positioning them as a sustainable long-term alternative to BEVs. Full article
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21 pages, 1750 KB  
Article
Indirect Fault Estimation and Active Fault-Tolerant Control for Spacecraft
by Junyong Yin, Jiarui Sun, Guangfu Ma and Guangtao Ran
Actuators 2026, 15(5), 258; https://doi.org/10.3390/act15050258 - 2 May 2026
Viewed by 317
Abstract
As spacecraft on-orbit environments become increasingly complex, actuator efficiency degradation and faults occur more frequently, severely compromising operational safety. For reaction wheel-configured spacecraft subject to additive and multiplicative actuator faults, a fault detection mechanism and active fault-tolerant control system are designed. First, an [...] Read more.
As spacecraft on-orbit environments become increasingly complex, actuator efficiency degradation and faults occur more frequently, severely compromising operational safety. For reaction wheel-configured spacecraft subject to additive and multiplicative actuator faults, a fault detection mechanism and active fault-tolerant control system are designed. First, an actuator fault detection scheme based on an angular velocity observer is proposed, along with sufficient conditions for fault detection. Second, by introducing an auxiliary variable, an indirect fault estimator with angular velocity integral compensation is designed, ensuring the estimation error converges exponentially to an origin-containing invariant set. Upon fault detection, the indirect estimator compensates the fault, and linear quadratic regulator-based fault-tolerant control is applied to compensate for torque deviations induced by faults without identifying individual actuator failures. Numerical simulations validate that the proposed fault-tolerant control approach effectively detects and reconstructs actuator faults, achieving robust fault-tolerant performance. Full article
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26 pages, 13180 KB  
Article
QHAWAY: An Instance Segmentation and Monocular Distance Estimation ADAS for Vulnerable Road Users in Informal Andean Urban Corridors
by Abel De la Cruz-Moran, Hemerson Lizarbe-Alarcon, Wilmer Moncada, Victor Bellido-Aedo, Carlos Carrasco-Badajoz, Carolina Rayme-Chalco, Cristhian Aldana, Yesenia Saavedra, Edwin Saavedra and Alex Pereda
Sensors 2026, 26(8), 2569; https://doi.org/10.3390/s26082569 - 21 Apr 2026
Viewed by 755
Abstract
Vulnerable road users in informal urban environments confront a distinct set of hazards that standard computer vision datasets are ill-equipped to represent: artisanal speed bumps constructed without regulatory compliance, deteriorated road markings, and the mototaxi—a three-wheeled motorized vehicle that constitutes the primary informal [...] Read more.
Vulnerable road users in informal urban environments confront a distinct set of hazards that standard computer vision datasets are ill-equipped to represent: artisanal speed bumps constructed without regulatory compliance, deteriorated road markings, and the mototaxi—a three-wheeled motorized vehicle that constitutes the primary informal transport mode in intermediate Andean cities yet is absent from all major international repositories. This paper presents QHAWAY—from Quechua qhaway, a transitive verb meaning “to look; to observe”—an Advanced Driver Assistance System (ADAS) predicated on instance segmentation, monocular distance estimation via the pinhole camera model, and Time-to-Collision (TTC) computation, developed for the road environment of Ayacucho, Peru (2761 m a.s.l.), a city recognised by UNESCO as a Creative City of Crafts and Folk Art since 2019. A hybrid dataset comprising 25,602 images with 127,525 annotated instances across 12 classes was assembled by combining an original local collection of 4598 images (10,701 instances) captured through four complementary acquisition methods across the five urban districts of the Huamanga province with three established international datasets (BDD100K, BSTLD, RLMD; 21,004 images, 116,824 instances). A three-phase progressive training strategy with monotonically increasing resolution (640, 800, and 1024 pixels) was evaluated as an ablation study. A multi-architecture comparison spanning YOLOv8L-seg and the YOLO26 family (nano, small, large) identified YOLO26L-seg as the best-performing model, attaining mAP50 Box of 0.829 and mAP50 Mask of 0.788 at epoch 179. The integration of ByteTrack multi-object tracking with the pinhole equation D=(Hreal×f)/hpx delineates operational risk zones aligned with the NHTSA forward collision warning standard (danger: <3 m; caution: 3–7 m; TTC threshold ≤ 2.4 s). The system sustains processing rates of 19.2–25.4 FPS on an NVIDIA RTX 5080 GPU. A systematic field survey established that 96% of the audited speed bumps fail to comply with MTC Directive No. 01-2011-MTC/14, constituting the first quantitative record of informal road infrastructure non-compliance in the Andean region. Validation was conducted under naturalistic driving conditions without staged scenarios. Grad-CAM explainability analysis, encompassing three complementary visualisation algorithms (Grad-CAM, Grad-CAM++, and EigenCAM), confirmed that model attention concentrates consistently on safety-critical objects. Full article
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15 pages, 2181 KB  
Article
Intelligent Tire-Based Road Friction Estimation for Enhanced Stability Control of E-Chassis on Snowy Roads
by Zhang Ni, Weihong Wang, Jingyi Gu, Zhi Li and Bo Li
World Electr. Veh. J. 2026, 17(4), 214; https://doi.org/10.3390/wevj17040214 - 17 Apr 2026
Cited by 1 | Viewed by 639
Abstract
For electric vehicles, accurate real-time estimation of the road friction coefficient is critical for maintaining stability, as the millisecond-level response of electric motors and the integration of regenerative braking demand higher perception fidelity than traditional internal combustion vehicles. This paper proposes a methodological [...] Read more.
For electric vehicles, accurate real-time estimation of the road friction coefficient is critical for maintaining stability, as the millisecond-level response of electric motors and the integration of regenerative braking demand higher perception fidelity than traditional internal combustion vehicles. This paper proposes a methodological framework for road friction estimation specifically designed for intelligent E-Chassis based on micro-signal features of intelligent tires and deep learning. An intelligent tire system, integrated with tri-axial accelerometers and strain gauges, was installed on the front-left wheel of a test vehicle to capture raw dynamic signals during transitions from cement to snow-covered surfaces across a velocity gradient of 10–50 km/h. The Savitzky–Golay convolutional smoothing algorithm was applied to reconstruct the high-frequency raw signals, enabling the extraction of a five-dimensional feature vector comprising vehicle velocity, peak strain, contact patch width, peak-to-peak acceleration, and signal standard deviation. The study revealed a natural filtering effect originating from the porous elastic properties of snow, resulting in a 60–70% reduction in signal standard deviation compared to cement, accompanied by a cliff-like feature collapse at the moment of snow entry. A BP neural network model with a 5-7-1 architecture achieved an identification accuracy of 96.2% on the test set, facilitating a rapid real-time prediction of the friction coefficient transitioning from 0.75 to 0.23. Unlike traditional methods, the proposed approach does not rely on high slip ratios and can complete identification within the first physical rotation cycle. This provides a robust physical criterion for the torque vectoring and regenerative braking stability of intelligent electric vehicles in extreme environments. Full article
(This article belongs to the Section Vehicle Control and Management)
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27 pages, 9977 KB  
Article
Design and Comparative Evaluation of Path-Tracking Controllers Using Reduced-Order State-Space Models
by Seongjin Yim
Electronics 2026, 15(8), 1684; https://doi.org/10.3390/electronics15081684 - 16 Apr 2026
Viewed by 252
Abstract
This study presents a comparative evaluation of path-tracking controllers designed from reduced-order state-space vehicle models. A four-state state-space model is formulated from the bicycle-model dynamics and target-path geometry, where the state variables are the previewed lateral error, heading error, side-slip angle, and yaw [...] Read more.
This study presents a comparative evaluation of path-tracking controllers designed from reduced-order state-space vehicle models. A four-state state-space model is formulated from the bicycle-model dynamics and target-path geometry, where the state variables are the previewed lateral error, heading error, side-slip angle, and yaw rate. To reduce the dependence on variables that are difficult to obtain in practice, a three-state model is derived by eliminating the explicit side-slip dynamics, and a two-state model is further obtained by replacing the yaw-rate dynamics with a kinematic approximation. Based on these three models, linear-quadratic regulator (LQR) controllers are designed. In addition, two linear quadratic static output-feedback (LQ SOF) controllers are constructed from the original four-state model by using reduced output sets. The five controllers are evaluated by vehicle simulations carried out in CarSim under front-wheel-steering and four-wheel-steering configurations. The results clarify the influence of controller structure and model order on path-tracking performance and identify the controller–actuator combination that provides the most favorable performance under the conditions considered. Full article
(This article belongs to the Special Issue Autonomous Navigation for Intelligent Vehicles)
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19 pages, 4097 KB  
Article
Design and Experimental Verification of a Lightweight Pure Electric Agricultural Robot Chassis Supported by Real-Time Tension Monitoring
by Ke Yang, Xiang Zhou and Chicheng Ma
World Electr. Veh. J. 2026, 17(4), 194; https://doi.org/10.3390/wevj17040194 - 7 Apr 2026
Viewed by 587
Abstract
In order to investigate the application potential of lightweight agricultural robots utilizing carbon fiber-reinforced polymer (CFRP) as the primary structural material, this study developed a dedicated rubber-tracked chassis tailored for peanut pest and disease monitoring robots. The chassis design is anchored to the [...] Read more.
In order to investigate the application potential of lightweight agricultural robots utilizing carbon fiber-reinforced polymer (CFRP) as the primary structural material, this study developed a dedicated rubber-tracked chassis tailored for peanut pest and disease monitoring robots. The chassis design is anchored to the widely applied “single ridge with double rows” cultivation pattern in peanut production and incorporates a real-time track tension monitoring mechanism integrated with pressure sensors. The overall structural configuration of the chassis fully conforms to the standard ridge parameters of mechanized peanut planting while fully considering the intrinsic material properties of CFRP. Additionally, a sprocketless drive wheel structure is specifically adopted to realize higher-precision motion control performance. A mathematical model was constructed to quantitatively characterize the tension correlation between the tight side and slack side of the rubber track, as well as the variation law of initial tension influenced by multiple factors including the total mass of the robot platform. With the curb weight of the robot platform set at 45 kg, the theoretical initial tension is calculated to be 24.5 N (equivalent to approximately 2.5 kg, taking the gravitational acceleration g = 9.8 m/s2). The prototype shows potential for maintaining consistent tension, though a mechanical weakness was identified and will be addressed in future work. Performance validation tests show that the chassis maintains stable operation with no sprocket slippage during field visual inspection. Full article
(This article belongs to the Section Vehicle Control and Management)
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37 pages, 6251 KB  
Article
Research on Intelligent Path Planning and Management of X-Type Mecanum-Wheeled Mobile Robot Based on Improved Proximal Policy Optimization–Gated Recurrent Unit Model
by Ning An, Songlin Yang and Shihan Kong
Machines 2026, 14(4), 382; https://doi.org/10.3390/machines14040382 - 30 Mar 2026
Viewed by 678
Abstract
To enhance the navigation efficiency and obstacle avoidance capability of omnidirectional mobile robots in unstructured and complex environments, this paper conducts research on intelligent path planning and management for X-type Mecanum-wheeled mobile robots with the improved Proximal Policy Optimization–Gated Recurrent Unit (PPO-GRU) model [...] Read more.
To enhance the navigation efficiency and obstacle avoidance capability of omnidirectional mobile robots in unstructured and complex environments, this paper conducts research on intelligent path planning and management for X-type Mecanum-wheeled mobile robots with the improved Proximal Policy Optimization–Gated Recurrent Unit (PPO-GRU) model on the basis of robot kinematics modeling and deep reinforcement learning. First, by performing kinematic modeling of the X-type Mecanum-wheeled chassis and designing a high-dimensional state space along with a multi-factor composite reward function, the agent training environment for the robot–environment interaction control is established, laying the environmental foundation for in-depth research on path planning. Second, based on the construction of a Proximal Policy Optimization (PPO) path planning model, the PPO model is integrated with Gated Recurrent Units (GRUs) to form an improved PPO-GRU path planning model, thereby achieving an end-to-end path planning strategy. Finally, using a self-developed kinematic simulation platform for the X-type Mecanum-wheeled robot, the rationality and robustness of the proposed path planning model are investigated through ablation experiments, comparative experiments, dynamic environment tests, and tests considering key real-world phenomena. The research results indicate that the improved PPO-GRU path planning model increases the path planning success rate to 96%, reduces the average number of collisions by 82.7%, and achieves an average linear velocity reaching 84.5% of the maximum speed set in the environment. While attaining high-precision and robust planning management for autonomous navigation paths, it significantly improves the response speed of the agent’s autonomous navigation path planning. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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20 pages, 3592 KB  
Article
Mathematical Modeling and Topographic Error Compensation for Plunge-Shaving Cutters Generated by a Grinding Worm
by Shih-Sheng Chen, Ruei-Hung Hsu and Jau-Liang Chen
Machines 2026, 14(4), 373; https://doi.org/10.3390/machines14040373 - 27 Mar 2026
Viewed by 591
Abstract
Plunge shaving is a widely used finishing process for high-precision gears due to its high productivity and cost-effectiveness. However, manufacturing the plunge-shaving cutter itself remains challenging, particularly for modified tooth profiles. Because the theoretical cutter flank exhibits a hyperboloid-like geometry in the lead [...] Read more.
Plunge shaving is a widely used finishing process for high-precision gears due to its high productivity and cost-effectiveness. However, manufacturing the plunge-shaving cutter itself remains challenging, particularly for modified tooth profiles. Because the theoretical cutter flank exhibits a hyperboloid-like geometry in the lead direction, conventional disk-wheel grinding tends to introduce systematic twist-like topographic bias. To overcome this limitation, a comprehensive mathematical framework is developed for the generative grinding of plunge-shaving cutters using an involute-helicoid grinding worm. Based on envelope theory and homogeneous coordinate transformations, the theoretical cutter surface is first derived, followed by the establishment of a complete kinematic grinding model. A linear least-squares optimization algorithm is then formulated to determine the optimal center-distance compensation parameter for minimizing the normal deviation between the generated and theoretical surfaces. Numerical simulations demonstrate that the proposed method significantly suppresses twist-related topographic errors. In a benchmark moderate-helix case, the maximum residual deviation is controlled to approximately 2 µm. For a more demanding large-helix configuration, a two-level optimization strategy—combining machine-setting compensation and grinding-worm helix-angle adjustment—reduces the peak deviation from about 5.5 µm to 4.7 µm, corresponding to an improvement of approximately 15%. This confirms that worm-geometry tuning provides an additional, effective degree of freedom for high-helix cutter applications. Full article
(This article belongs to the Section Advanced Manufacturing)
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22 pages, 4283 KB  
Article
Effect of Vibration on Automotive Transmission Radial Lip Seal Leakage
by Petros Nomikos, Nick Morris, Ramin Rahmani and Homer Rahnejat
Appl. Sci. 2026, 16(6), 2844; https://doi.org/10.3390/app16062844 - 16 Mar 2026
Viewed by 445
Abstract
The European Union’s regulatory mandate requirements for vehicular components include the integrity of sealing performance, mitigating leaks from fuel tanks and transmission systems in order to guard against environmental pollution. Non-compliance can result in significant costs for the OEM and their supplier base. [...] Read more.
The European Union’s regulatory mandate requirements for vehicular components include the integrity of sealing performance, mitigating leaks from fuel tanks and transmission systems in order to guard against environmental pollution. Non-compliance can result in significant costs for the OEM and their supplier base. The majority of the reported research regarding leakage from radial lip seals focuses on static analysis of leakage under a given set of laboratory conditions. However, in practice, seal conjunctions are often subjected to significant excitations due to vehicular vibration. In the current study, the case of a front-wheel drive vehicle, equipped with three-axle accelerometers and subjected to a comprehensive road test, is used as the basis for the development of a realistic representative test rig. The test rig is developed using bespoke components from the vehicle under investigation to assess the impact of the encountered natural frequencies on sealing performance in controlled laboratory conditions, when the system is subjected to controlled excitation. Experiments are conducted to evaluate leakage at the transmission interface, focusing specifically on the sealing system’s performance. The influence of driveshaft manufacturing processes using corundum grinding and subsequent surface topography upon leakage performance are also considered. Identified modal response frequencies are imposed upon the test rig using a shaker, whilst the seal leakage is measured. The importance of shaft roughness characteristics, such as topographical skewness upon seal leakage rate under various resonant conditions, are ascertained. The results indicate potentially significant leakage rates under excitation conditions, with a non-optimised shaft roughness profile. Full article
(This article belongs to the Section Mechanical Engineering)
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20 pages, 2689 KB  
Article
Analysis and Optimization of Wheel Alignment Parameters for Double Wishbone Suspension of Distributed Electric-Driven Lunar Rover
by Junjie Chen, Zhuo Zhao, Yanzhao Su, Jin Huang and Yufeng Gan
Appl. Sci. 2026, 16(6), 2798; https://doi.org/10.3390/app16062798 - 14 Mar 2026
Viewed by 559
Abstract
The wheels of lunar rovers are prone to bouncing during travel in the low gravity and rugged terrain conditions of the lunar surface, and poor matching of wheel alignment parameters can easily lead to tire wear in such conditions. Focusing on the double-wishbone [...] Read more.
The wheels of lunar rovers are prone to bouncing during travel in the low gravity and rugged terrain conditions of the lunar surface, and poor matching of wheel alignment parameters can easily lead to tire wear in such conditions. Focusing on the double-wishbone suspension of lunar rovers, this study presents a wheel alignment parameter optimization method for tire wear reduction. First, a tire brush model is established, and it is determined that the toe angle and camber angle are the main factors affecting the tire wear work. And as the camber angle and toe angle increase, the tire wear work becomes greater. Then, a multi-body dynamic model of the double-wishbone independent suspension in a low-gravity environment is established. Taking the minimum tire wear as the optimization objective, the optimal solution set of alignment parameters such as the tire camber angle and toe angle obtained and the optimal hardpoint coordinate positions are determined. The variation range of the toe angle is optimized from [−0.55°, 1.58°] to [−0.37°, 1.32°]. After optimization, the variation in the toe angle is reduced by 20.4%, the change rate of the camber angle becomes smoother, and the comprehensive wear work of the tire is reduced by 17.47%. The research results provide theoretical guidance for the optimization of wheel alignment parameters of the double-wishbone suspension of the lunar rover. Full article
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22 pages, 4084 KB  
Article
Multi-Objective Optimization of Surface Roughness and Material Removal Rate in Ultrasonic Vibration-Assisted CBN Grinding of External Cylindrical Surfaces
by Toan-Thang Ha, Anh-Tung Luu and Ngoc-Pi Vu
Coatings 2026, 16(3), 333; https://doi.org/10.3390/coatings16030333 - 8 Mar 2026
Cited by 1 | Viewed by 925
Abstract
Ultrasonic vibration-assisted grinding using cubic boron nitride (CBN) wheels has emerged as an effective approach for improving surface integrity and machining efficiency in hard-to-machine materials. However, achieving a desirable balance between surface roughness and material removal rate remains a critical challenge due to [...] Read more.
Ultrasonic vibration-assisted grinding using cubic boron nitride (CBN) wheels has emerged as an effective approach for improving surface integrity and machining efficiency in hard-to-machine materials. However, achieving a desirable balance between surface roughness and material removal rate remains a critical challenge due to their inherently conflicting nature. In this study, a multi-objective optimization framework is proposed to simultaneously minimize surface roughness (Ra) and maximize material removal rate (MRR) in external cylindrical CBN grinding performed on a computer numerical control (CNC) milling machine under ultrasonic vibration assistance. Gaussian process regression models were first developed to accurately represent the nonlinear relationships between machining parameters and the target responses. These surrogate models were subsequently integrated with the non-dominated sorting genetic algorithm II (NSGA-II) to generate a set of Pareto-optimal solutions. The convergence behavior of the optimization process was evaluated using the hypervolume indicator, confirming fast and stable convergence. The resulting Pareto front clearly illustrates the trade-off between Ra and MRR, and a knee point solution was identified as a practical compromise for industrial application. The optimized results demonstrate that ultrasonic vibration-assisted CBN grinding can significantly enhance machining performance while maintaining acceptable surface quality. The proposed methodology provides an effective decision-support tool for multi-objective process optimization in advanced grinding applications. Full article
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