Search Results (52)

To improve the stability and safety of electric vehicles during medium-to-high-speed cornering, this paper investigates torque differential control for dual rear-wheel hub motor drive systems, extending beyond traditional speed control based on the Ackermann steering model. A nonlinear three-degree-of-freedom vehicle dynamics model incorporating the Dugoff tire model was established. By introducing the maximum correntropy criterion, an unscented Kalman filter was developed to estimate longitudinal velocity, sideslip angle at the center of mass, and yaw rate. Building upon the speed differential control achieved through Ackermann steering model-based rear-wheel speed calculation, improvements were made to the conventional exponential reaching law, while a novel switching function was proposed to formulate a new sliding mode controller for computing an additional yaw moment to realize torque differential control. Finally, simulations conducted on the Carsim/Simulink platform demonstrated that the maximum correntropy criterion unscented Kalman filter effectively improves estimation accuracy, achieving at least a 22.00% reduction in RMSE metrics compared to conventional unscented Kalman filter. With torque control exhibiting higher vehicle stability than speed control, the RMSE values of yaw rate and sideslip angle at the center of mass are reduced by at least 20.00% and 4.55%, respectively, enabling stable operation during medium-to-high-speed cornering conditions. Full article

Hub motor-driven vehicles (HMDVs) suffer from poor handling and stability due to an increased unsprung mass and unbalanced radial electromagnetic forces. Although traditional ground-hook control reduces the dynamic tire load, it severely worsens the body acceleration. This paper presents a generalized ground-hook control strategy based on impedance transfer functions to address the parameter redundancy in structural methods. A quarter-vehicle model with a switched reluctance motor wheel hub drive was used to study different orders of generalized ground-hook impedance transfer function control strategies for dynamic inertial suspension. An enhanced fish swarm parameter optimization method identified the optimal solutions for different structural orders. Analyses showed that the third-order control strategy optimized the body acceleration by 2%, reduced the dynamic tire load by 8%, and decreased the suspension working space by 22%. This strategy also substantially lowered the power spectral density for the body acceleration and dynamic tire load in the low-frequency band of 1.2 Hz. Additionally, it balanced computational complexity and performance, having slightly higher complexity than lower-order methods but much less than higher-order structures, meeting real-time constraints. To address time-domain deviations from generalized ground-hook control in semi-active systems, a dynamic compensation strategy was proposed: eight topological structures were created by modifying the spring–damper structure. A deviation correction mechanism was devised based on the frequency-domain coupling characteristics between the wheel speed and suspension relative velocity. For ride comfort and road-friendliness, a dual-frequency control criterion was introduced: in the low-frequency range, energy transfer suppression and phase synchronization locking were realized by constraining the ground-hook damping coefficient or inertance coefficient, while in the high-frequency range, the inertia-dominant characteristic was enhanced, and dynamic phase adaptation was permitted to mitigate road excitations. The results show that only the T0 and T5 structures met dynamic constraints across the frequency spectrum. Time-domain simulations showed that the deviation between the T5 structure and the third-order generalized ground-hook impedance model was relatively small, outperforming traditional and T0 structures, validating the model’s superior adaptability in high-order semi-active suspension. Full article

Aiming at the problems of energy utilization efficiency and braking stability in electric vehicles, a high-efficiency and energy-saving control strategy that takes both driving and braking into account is proposed with the distributed hub motor-driven vehicle as the research object. Under regular driving and braking conditions, the front and rear axle torque distribution coefficients are optimized by an adaptive particle swarm algorithm based on simulated annealing and a multi-objective co-optimization strategy based on variable weight coefficients, respectively. During emergency braking, the anti-lock braking strategy (ABS) based on sliding mode control realizes the independent distribution of torque among four wheels. The joint simulation verification based on MATLAB R2023a/Simulink-Carsim 2020.0 shows that under World Light Vehicle Test Cycle (WLTC) conditions, the optimization strategy reduces the driving energy consumption by 3.20% and 2.00%, respectively, compared with the average allocation and the traditional strategy. The braking recovery energy increases by 4.07% compared with the fixed proportion allocation, improving the energy utilization rate of the entire vehicle. The wheel slip rate can be quickly stabilized near the optimal value during emergency braking under different adhesion coefficients, which ensures the braking stability of the vehicle. The effectiveness of the strategy is verified. Full article

Aiming at exploring a high-precision unbalanced electromagnetic force model suitable for the dynamic simulation of wheel hub direct-drive electric vehicles, this article establishes the unbalanced electromagnetic force model under static eccentricity of a wheel hub motor by an analytical method and verifies its accuracy by finite element modeling. Then, it optimizes the unbalanced electromagnetic force model based on a BP neural network and couples it with the 1/2 vehicle vertical vibration model to improve its calculation and operation efficiency. Finally, the correctness of the coupling model is further verified by bench experiments. The results show that the analytical model of the unbalanced electromagnetic force is accurate. A BP neural network optimization algorithm can reduce the time of electromagnetic force model simulation for 10 s from 1 h to about 50 s, which greatly improves the calculation efficiency of the electromagnetic force on the basis of ensuring the accuracy of the model, thus providing an unbalanced electromagnetic force model that is more suitable for the dynamic simulation of wheel hub direct-drive electric vehicles, which effectively solves the problem that the traditional electromagnetic force is difficult to couple with the vehicle dynamics model and lays a better foundation for subsequent research on the vertical vibration effect of wheel hub direct-drive electric vehicles. Full article

The drive torque of each wheel hub motor of a four-wheel independent wire-controlled steering electric vehicle is independently controllable, representing a typical over-actuated system. Through optimizing the distribution of the drive torque of each wheel, fault-tolerant control can be realized. In this paper, the four-wheel independent wire-controlled steering electric vehicle is taken as the research object, aiming at the collaborative control problem of trajectory tracking and yaw stability when the actuator of the by-wire steering system fails, a fault-tolerant control method based on the synergy of differential steering and direct yaw moment is proposed. This approach adopts a hierarchical control system. The front wheel controller predicts the necessary steering angle in accordance with a linear model and addresses the requirements of the front wheels and additional torque. Subsequently, considering the uncertainties in the drive control system and the complexities of the road obstacle model, the differential steering torque is computed via the sliding mode control method; the lower-level controller implements the torque optimization distribution strategy based on the quadratic programming algorithm. Finally, the validity of this approach under multiple working conditions was verified via CarSim 2019 and MATLAB R2023b/Simulink simulation experiments. Full article

This article presents the instrumentation of an electronic–mechanical differential prototype, consisting of an arrangement of three throttles to operate two hub motors on the rear wheels of an electric vehicle. Each motor is connected to its respective throttle, while a third throttle is connected in series with the other two. This configuration allows for speed control during both rectilinear and curvilinear motion, following Ackermann differential geometry, in a simple manner and without the need for complex electronic systems that make the electronic differential more expensive. The differential throttles are strategically positioned on the mass bars connected to the steering system, ensuring that the rear wheels maintain the appropriate differential ratio. For this reason, it is referred to as an “electronic–mechanical differential”. Additionally, this method can be extended to a four-wheel differential system. Full article

A fault-tolerant collaborative control strategy for four-wheel-drive electric vehicles is proposed to address hidden safety issues caused by one or more in-wheel motor faults; the basic design scheme is that the control system is divided into two layers of motion tracking and torque distribution, and three systems, including driving, braking, and front-wheel steering are controlled collaboratively for four-wheel torque distribution. In the layer of motion tracking, a vehicle model with two-degree-of-freedom is employed to predict the control reference values of the longitudinal force and additional yaw moment required; four types of sensors, such as wheel speed, acceleration, gyroscope, and steering wheel angle, are used to calculate the actual values. At the torque distribution layer, SSOD and MSCD distribution schemes are designed to cope with two operating conditions, namely sufficient and insufficient output capacity after local hub motor failure, respectively, focusing on the objective function, constraints, and control variables of the MSCD control strategy. Finally, two operating environments, a straight-line track, and a DLC track, are set up to verify the effectiveness of the proposed control method. The results indicate that, compared with traditional methods, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 12.9% and 5.88%, respectively, in the straight-line track environment. In the DLC track environment, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 6% and 4.5%, respectively. The proposed fault-tolerant controller ensures that the four-wheel-drive electric vehicle meets the requirements of handling stability and safety under one or more hub motor failure conditions. Full article

Mining dump trucks play an important role in engineering construction and resource extraction. Current research mainly focuses on the dynamic modeling and reliability analysis of the vehicle frame, suspension and overall model. However, with the development of electric drive, the wheel hub system has become an important component in mining truck equipment. This paper investigates the multi-body modeling of a mining truck’s hub drive reduction system in order to analyze its output characteristics including the stability of the angular velocity of its planetary carriers and the fluctuations in its meshing forces. A bench experiment was also conducted to verify the accuracy and stability of the proposed modeling. And the simulation results revealed that the fluctuations in the angular velocity of the planetary carriers were primarily influenced by the excitation from the hub motor’s input and the meshing forces between the gears of the reducers, which were mainly determined by the contact stiffness, damping, and clearance value during gear contact. Full article

To improve the slip rate control effect for different road conditions during emergency braking of wheel hub motor vehicles, as well as to address the problems of uncertainty and nonlinearity of the system when the electro-mechanical braking system is used as the actuator of the ABS, a hierarchical control strategy of the anti-lock braking system (ABS) using active disturbance rejection control (ADRC) is proposed. Firstly, a vehicle dynamics model and an ABS model based on the EMB system are established; secondly, a speed observer based on the dilated state observer is used in the upper layer to design a pavement recognition algorithm, which recognizes the current pavement and outputs the optimal slip rate; then, an ABS controller based on the ADRC algorithm is designed for the lower layer to track the optimal slip rate. In order to verify the performance of the pavement recognition method and control strategy, vehicle simulation software is used to establish the model and simulation. The results show that the road surface recognition method can quickly and effectively recognize the road surface, and comparing the emergency braking control effects of PID and SMC under different road surface conditions, the ADRC strategy has better robustness and reliability, and improves the braking effect. Full article

The heat dissipation of wheel hub motors is difficult due to the limited installation space and harsh working environment, which will lead to an increase in the operating temperature of the motor. Excessive motor temperature will limit the further increase in the power density and torque density of the motor. Taking the outer rotor hub motor as the research object, a heat dissipation structure is designed by passing oil through the stator core, slot wedge, and the motor end, mainly the cooling stator core, slot winding, and the end winding from inside of the motor. The internal heat is mainly carried away through lubricating oil by convective heat transfer and heat conduction. The heat distribution model of the motor based on the new cooling structure is established using the centralized parameter heat network method. The Motor-CAD software is used to build the motor 3d model and simulate the motor temperature field, and the temperature distribution in the motor under the rated working condition is analyzed. The temperature rising test of the motor prototype are performed on a bench built in the laboratory. The experimental results are consistent with the simulation results of the temperature field, which verify the rationality of the model. Full article

The drive system of an electric car must meet road requirements related to overcoming obstacles and driving dynamics depending on the class and purpose of the vehicle. The driving dynamics of modern cars as well as size and weight limitations mean that wheel hub motors operate with relatively high current density and high power supply frequency, which may generate significant power losses in the windings and permanent magnets and increase their operating temperature. Designers of this type of motor often face the need to minimize the motor’s weight, as it constitutes the unsprung mass of the vehicle. Another limitation for motor designers is the motor dimensions, which are limited by the dimensions of the rim, the arrangement of suspension elements and the braking system. The article presents two directions in the design of wheel hub motors. The first one involves minimizing the length of the stator magnetic core, which allows for shortening of the axial dimension and mass of the motor but involves increasing the thermal load and the need for deeper de-excitation. The second one involves increasing the number of pairs of magnetic poles, which reduces the mass, increases the internal diameter of the motor and shortens the construction of the fronts, but is associated with an increase in the motor operating frequency and increased power losses. Additionally, increasing the number of pairs of magnetic poles is often associated with reducing the number of slots per pole and the phase for technological reasons, which in turn leads to a greater share of spatial harmonics of the magnetomotive force in the air gap and may lead to the generation of higher power losses and higher operating temperatures of permanent magnets. The analysis is based on a simulation of the motor operation, modeled on the basis of laboratory tests of the prototype, while the car is driving in various driving cycles. Full article

This study explored the optimization of control systems for atmospheric pipeline air-floating vehicles traveling at ground level by introducing a novel composite wheel-fan system that integrates both wheels and fans. To evaluate the control impedance, the system simulates road conditions like inclines, uneven surfaces, and obstacles by using fixed, random, and high torque settings. The hub motor of the wheel fan is managed through three distinct algorithms: PID, fuzzy PID, and the backpropagation neural network (BP). Each algorithm’s control strategy is outlined, and tracking experiments were conducted across straight, circular, and curved trajectories. Analysis of these experiments supports a hybrid control approach: initiating with fuzzy PID, employing the PID algorithm on straight paths, and utilizing the BP neural network for sinusoidal and circular paths. The adaptive capacity of the BP neural network suggests its potential to eventually supplant the PID algorithm in straight path scenarios over extended testing and operation, ensuring improved control performance. Full article

Traditional hydro-pneumatic spring suspensions are limited to a single vertical degree of freedom, which cannot accommodate the significant technological changes introduced by the new in-wheel motor drive mode. Integrating the motor into the vehicle’s hub creates a direct motor drive mode, replacing the traditional engine–transmission–drive shaft configuration. Together with the dual in-wheel motor wheelset structure, this setup can achieve both drive and differential steering functions. In this study, we designed a six-arm suspension wheel-leg device based on hydro-pneumatic springs, and its structural composition and functional characteristics are presented herein. The external single-chamber hydro-pneumatic springs used in the six-arm structure suspension were analyzed and mathematically modeled, and the nonlinear characteristic curves of the springs were derived. To overcome the instability caused by inconsistent extension lengths of the hydro-pneumatic springs during horizontal steering, the spring correction force, horizontal rotational torque, consistency, and stiffness of the six-degree-of-freedom hydro-pneumatic spring wheel-leg device were analyzed. Finally, with the auxiliary action of tension springs, the rotational torque of the hydro-pneumatic springs and the tension resistance torque of the tension spring counterbalanced each other, keeping the resultant torque on the wheelset at approximately 0 N∙m. The results suggest that the proposed device has excellent self-stabilizing performance and meets the requirements for straight-line driving and differential steering applications. This device provides a new approach for the drive mode and suspension design of the dual in-wheel motor wheelset. Full article

Adaptive active suspension systems, integral to specialized vehicles, hold significance for their stability and safety. This study introduces a novel adaptive active suspension system featuring four independently controlled wheels employing wheel-hub motors, hydraulic cylinders, pump motor power, controllers, and sensors. A rapid and, within a certain range, leveling and height adjustment control strategy is proposed for this system, utilizing the Kalman filter algorithm. Additionally, the paper examines the front-wheel Ackermann steering model and four-wheel reverse Ackermann transition model to enhance the suspension’s stability. Subsequently, experiments on leveling and height adjustment are conducted, demonstrating the system’s capability to swiftly and accurately rectify the vehicle’s deviation angle within the specified threshold. Following adjustments made by the leveling and height control algorithm, the vehicle body promptly returns to the preset level state and designated height. The leveling control system holds broad applicability in intelligent agriculture, logistics handling, off-road equipment, and other domains, presenting significant practical utility. Full article

Considering the requirements pertaining to the trafficability of off-road vehicles on rough roads, and since their roll stability deteriorates rapidly when turning violently or passing slant roads due to a high center of gravity (CG), an efficient anti-slip control (ASC) method with superior instantaneity and robustness, in conjunction with a rollover prevention algorithm, was proposed in this study. A nonlinear 14 DOF vehicle model was initially constructed in order to explain the dynamic coupling mechanism among the lateral motion, yaw motion and roll motion of vehicles. To acquire physical state changes and friction forces of the tires in real time, corrected LuGre tire models were utilized with the aid of resolvers and inertial sensors, and an adaptive sliding mode controller (ASMC) was designed to suppress each wheel’s slip ratio. In addition, a model predictive controller (MPC) was established to forecast rollover risk and roll moment in reaction to the change in the lateral forces as well as the different ground heights of the opposite wheels. During experimentation, the mutations of tire adhesion capacity were quickly discerned and the wheel-hub drive motors (WHDM) and ASC maintained the drive efficiency under different adhesion conditions. Finally, a hardware-in-the-loop (HIL) platform made up of the vehicle dynamic model in the dSPACE software, semi-active suspension (SAS), a vehicle control unit (VCU) and driver simulator was constructed, where the prediction and moving optimization of MPC was found to enhance roll stability effectively by reducing the length of roll arm when necessary. Full article