Search Results (265)

The physical demands of overhead tasks can lead to musculoskeletal strain, particularly in scenarios requiring prolonged arm elevation such as in Chemical, Biological, Radiological, and Nuclear (CBRN) operations. To address this, an active shoulder exoskeleton was developed that is compatible with CBRN protective gear. The aim of this laboratory study was to assess the biomechanical and physiological effects of the system during upper limb tasks representative of real-world applications, without the use of protective suits. Twenty-two male participants performed two tasks with and without the exoskeleton: (1) 5 kg lifting task and (2) repetitive spraying tasks with a spray lance. Muscle activity of the m. anterior deltoid was measured using surface electromyography, while energy expenditure was assessed via spiroergometry. The exoskeleton significantly reduced muscular demands in the anterior deltoid, with a decrease of up to 40% during the spraying task and 29% percent during lifting task. Additionally, oxygen consumption per kilogram of body mass decreased by 6.5 to 8.2% across tasks. Participants reported lower fatigue and greater task manageability when using the exoskeleton, particularly for sustained and semi-static overhead postures. The results demonstrate that the exoskeleton effectively reduces workload during upper limb tasks. These findings support its application not only for soldiers in contaminated environments but also in industrial settings involving overhead work. Future research will need to validate these effects under realistic CBRN conditions to confirm operational compatibility. Full article

This study presents the design, development, and experimental validation of a novel cable-driven shoulder exosuit (CDSE) for upper limb rehabilitation and assistance. Unlike existing exoskeletons, which are often bulky, limited in degrees of freedom (DOFs), or impractical for home use, the proposed DSE offers a lightweight (≈2 kg), portable, and wearable solution capable of supporting three shoulder movements: abduction, flexion, and horizontal adduction. The system employs a bioinspired tendon-driven mechanism using Bowden cables, transferring actuation forces from a backpack to the arm, thereby reducing user load and improving comfort. Mathematical models and inverse kinematics were derived to determine cable length variations for targeted motions, while control strategies were implemented using a PID-based approach in MATLAB Simscape-Multibody simulations. The prototype was fabricated in three iterations using PLA, aluminum, and carbon fiber—culminating in a durable and ergonomic final version. Experimental evaluations on a healthy subject demonstrated high accuracy in position tracking (<5% error) and torque profiles consistent with simulation outcomes, validating system robustness. The CDSE successfully supported loads up to 4 kg during rehabilitation tasks, highlighting its potential for clinical and at-home applications. This research contributes to advancing wearable robotics by addressing portability, biomechanical alignment, and multi-DOF functionality in upper limb exosuits. Full article

Despite rapid growth in the body of research on ankle exoskeletons, we have so far not seen their massive adoption in clinical rehabilitation. We foresee that an ankle exo best suited to rehabilitation use should possess the power generation capabilities of state-of-the-art active exos as well as the simplistic control and inherently suitable assistance timing seen in passive exos. In this paper we present and evaluate our attempt to create such a hybrid device: an Ankle Exoskeleton with Treadmill Actuation for Push-off Assistance. Using our device, we assisted a group of able-bodied individuals in generating ankle plantarflexion torque and power while measuring changes in biomechanics and electromyographic activity. Changes were mostly contained to the ankle joint, where a reduction in biological power and torque generation was observed in proportion to provided exo assistance. Assistance was comparable to state-of-the-art active exos in both timing and torque trajectory shape and well synchronized with the user’s own biological efforts, despite using a very simplistic controller. Full article

Bilateral teleoperation combines the agility of robotic manipulators with the ability to perform complex contact tasks guided by human expertise, thereby fulfilling a pivotal function in environments beyond human access. However, due to the limited workspace of existing master robots necessitating frequent mapping mode switches, coupled with the pronounced heterogeneity and asymmetry between the workspaces of the master and slave systems, achieving teleoperation of the mobile manipulator remains challenging. In this study, we innovatively introduced a 7 DOFs upper limb exoskeleton as the master control device, rigorously designed to align with the motion coordination of the human arm. Regarding teleoperation mapping, a hybrid heterogeneous teleoperation control framework with a variable mapping scheme, designed for an aerial manipulator performing physical operations, is proposed. The system incorporates mode switching driven by the operator’s hand gestures, seamlessly and intuitively integrating the advantages of position control and rate control modalities to enable adaptive transitions adaptable to diverse task requirements. Comparative teleoperation experiments were conducted using a fully actuated aerial equipped with a compliant 3D end-effector performing physical aerial writing tasks. The mode-switching algorithm was effectively validated in experiments, demonstrating no instability during transitions and achieving a position tracking RMSE of 7.7% and 5.2% in the X,Y-axis, respectively. This approach holds significant potential for future applications in UAM inspection and physical operational scenarios. Full article

A small-scale electro-hydrostatic actuator, termed miniHydrA, was developed based on biomechanical requirements for gait and integrated into an ankle exoskeleton. The key advantage of this actuator concept lies in its compact size and the low mass of its output stage, combined with the ability to deliver high support torques, sufficient for full human assistance. During development, hydraulic cylinder leakage and friction were identified as key challenges. To address control requirements, a dedicated control strategy was proposed and implemented. The prototype exoskeleton was evaluated for joint torque tracking performance across a range of torques (0–120 Nm), both in benchtop tests and during treadmill walking trials. In benchtop experiments, zero-torque tracking was achieved with a mean absolute error ranging from 0.03 to 2.26 Nm across frequencies from 0 to 5 Hz. During treadmill walking, torque tracking errors ranged from 0.70 to 0.95 Nm, with no observable deviations in ankle joint kinematics among the three test subjects. These results show the feasibility of the miniHydrA for remote actuation. Compared to Bowden cables, commonly used in exoskeletons and exosuits, the proposed actuator concept offers two key advantages: it is better suited for high-torque applications, and its friction characteristics can be more accurately predicted and modeled, enabling more effective feedforward control. Full article

Population aging intensifies the demand for rehabilitation services, which are already suffering from staff shortages. In response to this challenge, the implementation of new technologies in physiotherapy is needed. For such a task, rehabilitation exoskeletons can be used. While designing such tools, their functionality and safety must be ensured. Therefore, simulations of their strength and kinematics must meet set criteria. This paper aims to present a methodology for simulating the dynamics of rehabilitation exoskeletons during activities of daily living and determining the reactions in the construction’s joints, as well as the required driving torques. The methodology is applied to the SmartEx-Home exoskeleton. Two versions of a multibody model were developed in the Matlab/Simulink environment—a rigid-only version and one with deformable components. The kinematic chain of construction was reflected with the driven rotational joints and modeled passive sliding open bearings. The simulation outputs include the driving torques and joint reaction forces and the torques for various input trajectories registered using IMU sensors on human participants. The results obtained in the investigation show that in general, to mobilize shoulder flexion/extension or abduction/adduction, around 30 Nm of torque is required in such a lightweight exoskeleton. For elbow flexion/extension, around 10 Nm of torque is needed. All of the reactions are presented in tables for all of the characteristic points on the passive and active joints, as well as the attachments of the extremities. This methodology provides realistic load estimations and can be universally used for similar structures. The presented numerical results can be used as the basis for a strength analysis and motor or force sensor selection. They will be directly implemented for the process of mass minimization of the SmartEx-Home exoskeleton based on computational optimization. Full article

Classifying human locomotor activities from wearable sensor data is an important high-level component of control schemes for many wearable robotic exoskeletons. In this study, we evaluated three machine learning models for classifying activity type (walking, running, jumping), speed, and surface incline using input data from body-worn inertial measurement units (IMUs) and e-textile insole pressure sensors. The IMUs were positioned on segments of the lower limb and pelvis during lab-based data collection from 16 healthy participants (11 men, 5 women), who walked and ran on a treadmill at a range of preset speeds and inclines. Logistic Regression (LR), Random Forest (RF), and Light Gradient-Boosting Machine (LGBM) models were trained, tuned, and scored on a validation data set (n = 14), and then evaluated on a test set (n = 2). The LGBM model consistently outperformed the other two, predicting activity and speed well, but not incline. Further analysis showed that LGBM performed equally well with data from a limited number of IMUs, and that speed prediction was challenged by inclusion of abnormally fast walking and slow running trials. Gyroscope data was most important to model performance. Overall, LGBM models show promise for implementing locomotor activity prediction from lower-limb-mounted IMU data recorded at different anatomical locations. Full article

Low back pain (LBP) remains one of the most prevalent and disabling musculoskeletal conditions globally, with profound social, economic, and healthcare implications. The rising incidence and chronic nature of LBP highlight the need for more objective, personalized, and effective approaches to assessment and rehabilitation. In this context, bioengineering has emerged as a transformative field, offering novel tools and methodologies that enhance the understanding and management of LBP. This narrative review examines current bioengineering applications in both diagnostic and therapeutic domains. For assessment, technologies such as wearable inertial sensors, three-dimensional motion capture systems, surface electromyography, and biomechanical modeling provide real-time, quantitative insights into posture, movement patterns, and muscle activity. On the therapeutic front, innovations including robotic exoskeletons, neuromuscular electrical stimulation, virtual reality-based rehabilitation, and tele-rehabilitation platforms are increasingly being integrated into multimodal treatment protocols. These technologies support precision medicine by tailoring interventions to each patient’s biomechanical and functional profile. Furthermore, the incorporation of artificial intelligence into clinical workflows enables automated data analysis, predictive modeling, and decision support systems, while future directions such as digital twin technology hold promise for personalized simulation and outcome forecasting. While these advancements are promising, further validation in large-scale, real-world settings is required to ensure safety, efficacy, and equitable accessibility. Ultimately, bioengineering provides a multidimensional, data-driven framework that has the potential to significantly improve the assessment, rehabilitation, and overall management of LBP. Full article

Intention prediction is essential for enabling intuitive and adaptive control in upper-limb exoskeletons, especially in dynamic industrial environments. However, the suitability of different cues, sensors, and computational models for real-world industrial applications remains unclear. This systematic review, conducted according to PRISMA guidelines, analyzes 29 studies published between 2007 and 2024 that investigate intention prediction in active exoskeletons. Most studies rely on motion capture (14) and electromyography (14) to estimate joint torque or trajectories, predicting from 450 ms before to 660 ms after motion onset. Approaches include model-based and model-free regression, as well as classification methods, but vary significantly in complexity, sensor setups, and evaluation procedures. Only a subset evaluates usability or support effectiveness, often under laboratory conditions with small, non-representative participant groups. Based on these insights, we outline recommendations for robust and adaptable intention prediction tailored to industrial task requirements. We propose four generalized support modes to guide sensor selection and control strategies in practical applications. Future research should leverage wearable sensors, integrate cognitive and contextual cues, and adopt transfer learning, federated learning, or LLM-based feedback mechanisms. Additionally, studies should prioritize real-world validation, diverse participant samples, and comprehensive evaluation metrics to support scalable, acceptable deployment of exoskeletons in industrial settings. Full article

The half-sitting posture is essential for many functional tasks performed by industrial workers. Thus, passive lower-limb exoskeletons, known as wearable chairs, are increasingly used to relieve lower-limb loading in such scenarios. However, although these devices lighten muscle effort during half-sitting tasks, they can disrupt walking mechanics and balance. Moreover, rigorous biomechanical data on joint moments and contact forces during walking with such a device remain scarce. Therefore, this study conducted a biomechanical evaluation of level walking with a wearable chair to quantify its effects on gait and joint loading. Participants performed walking experiments with and without the wearable chair. An optical motion capture system and force plates collected kinematic and ground reaction data. Six-axis force sensors measured contact forces and moments. These measurements were fed into a Newton–Euler inverse dynamics model to estimate lower-limb joint moments and assess joint loading. The contact measurements showed that nearly all rotational load was absorbed at the thigh attachment, while the ankle attachment served mainly as a positional guide with minimal moment transfer. The inverse dynamics analysis revealed that the wearable chair introduced unintended rotational stresses at lower-limb joints, potentially elevating musculoskeletal risk. This detailed biomechanical evidence underpins targeted design refinements to redistribute loads and better protect lower-limb joints. Full article

This paper presents a real-time framework for bilateral gait reconstruction and adaptive joint control using sparse inertial sensing. The system estimates full lower-limb motion from a single-side inertial measurement unit (IMU) by applying a pipeline that includes signal smoothing, temporal alignment via Dynamic Time Warping (DTW), and motion modeling using Gaussian Mixture Models with Regression (GMM-GMR). Contralateral leg trajectories are inferred using both ideal and adaptive symmetry-based models to capture inter-limb variations. The reconstructed motion serves as reference input for joint-level control. A classical Proportional–Integral–Derivative (PID) controller is first evaluated, demonstrating satisfactory results under simplified dynamics but notable performance loss when virtual stiffness and gravity compensation are introduced. To address this, an adaptive fuzzy PID controller is implemented, which dynamically adjusts control gains based on real-time tracking error through a fuzzy inference system. This approach enhances control stability and motion fidelity under varying conditions. The combined estimation and control framework enables accurate bilateral gait tracking and smooth joint control using minimal sensing, offering a practical solution for wearable robotic systems such as exoskeletons or smart prosthetics. Full article

Exoskeletons transfer loads to the human body via physical human–exoskeleton interfaces (pHEI). However, the human–exoskeleton interaction remains poorly understood, and the mechanical properties of the pHEI are not well characterized. Therefore, we present a novel methodology to precisely characterize pHEI interaction stiffnesses under various loading conditions. Forces and torques were applied in three orthogonal axes to the upper arm pHEI of 21 subjects using an electromechanical apparatus. Interaction loads and displacements were measured, and stiffness data were derived as well as mathematically described using linear and non-linear regression models, yielding all the diagonal elements of the stiffness tensor. We find that the non-linear nature of pHEI stiffness is best described using exponential functions, though we also provide linear approximations for simplified modeling. We identify statistically significant differences between loading conditions and report median translational stiffnesses between 2.1 N/mm along and 4.5 N/mm perpendicular to the arm axis, as well as rotational stiffnesses of 0.2 N·m/° perpendicular to the arm, while rotations around the longitudinal axis are almost an order of magnitude smaller (0.03 N·m/°). The resulting stiffness models are suitable for use in digital human–exoskeleton models, potentially leading to more accurate estimations of biomechanical efficacy and discomfort of exoskeletons. Full article

In an era defined by rapid technological advancements, the intersection of artificial intelligence and industrial innovation has garnered significant attention from both academic and industry stakeholders. The emergence of Industry 4.0, characterized by the integration of cyber–physical systems, the Internet of Things, and smart manufacturing, demands the evolution of operational methodologies to ensure processes’ sustainability. One area of focus is the development of wearable systems that utilize artificial intelligence for the estimation of arm movements, which can enhance the ergonomics and efficiency of labor-intensive tasks. This study proposes a Random Forest-based regression model to estimate upper arm kinematics using only shoulder orientation data, reducing the need for multiple sensors and thereby lowering hardware complexity and energy demands. The model was trained on biomechanical data collected via a minimal three-IMU wearable configuration and demonstrated high predictive performance across all motion axes, achieving R² > 0.99 and low RMSE scores on training (1.14, 0.71, and 0.73), test (3.37, 1.97, and 2.04), and unseen datasets (2.77, 0.78, and 0.63). Statistical analysis confirmed strong biomechanical coupling between shoulder and upper arm motion, justifying the feasibility of a simplified sensor approach. The findings highlight the relevance of our method for sustainable wearable technology design and its potential applications in rehabilitation robotics, industrial exoskeletons, and human–robot collaboration systems. Full article

Gait, the fundamental form of human locomotion, occurs across diverse environments. The technology for recognizing environmental changes during walking is crucial for preventing falls and controlling wearable robots. This study collected gait data on level ground (LG), ramps, and stairs using a feed-forward neural network (FFNN) to classify the corresponding gait environments. Gait experiments were performed on five non-disabled participants using an inertial measurement unit, a galvanic skin response sensor, and a smart insole. The collected data were preprocessed through time synchronization and filtering, then labeled according to the gait environment, yielding 47,033 data samples. Gait data were used to train an FFNN model with a single hidden layer, achieving a high accuracy of 98%, with the highest accuracy observed on LG. This study confirms the effectiveness of classifying gait environments based on signals acquired from various wearable sensors during walking. In the future, these research findings may serve as basic data for exoskeleton robot control and gait analysis. Full article

This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric use, and industrial support. Applications range from sit-to-stand transitions and post-stroke therapy to balance support and real-world navigation. Control approaches vary from traditional impedance and fuzzy logic models to advanced data-driven frameworks, including reinforcement learning, recurrent neural networks, and digital twin-based optimization. These controllers support personalized and adaptive interaction, enabling real-time intent recognition, torque modulation, and gait phase synchronization across different users and tasks. Hardware platforms include powered multi-degree-of-freedom exoskeletons, passive assistive devices, compliant joint systems, and pediatric-specific configurations. Innovations in actuator design, modular architecture, and lightweight materials support increased usability and energy efficiency. Sensor systems integrate EMG, EEG, IMU, vision, and force feedback, supporting multimodal perception for motion prediction, terrain classification, and user monitoring. Human–robot interaction strategies emphasize safe, intuitive, and cooperative engagement. Controllers are increasingly user-specific, leveraging biosignals and gait metrics to tailor assistance. Evaluation methodologies include simulation, phantom testing, and human–subject trials across clinical and real-world environments, with performance measured through joint tracking accuracy, stability indices, and functional mobility scores. Overall, the review highlights the field’s evolution toward intelligent, adaptable, and user-centered systems, offering promising solutions for rehabilitation, mobility enhancement, and assistive autonomy in diverse populations. Following a detailed review of current developments, strategic recommendations are made to enhance and evolve existing exoskeleton technologies. Full article