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Article

Physical Support of Soldiers During CBRN Scenarios with Exoskeletons

1
Laboratory for Manufacturing Technology, Helmut Schmidt University/University of the Federal Armed Forces Hamburg, Holstenhofweg 85, 22043 Hamburg, Germany
2
Chair for Automated and Autonomous Systems, Technische Universität Bergakademie Freiberg, Bernhard-von-Cotta-Str. 4, 09599 Freiberg, Germany
*
Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(19), 10763; https://doi.org/10.3390/app151910763
Submission received: 11 August 2025 / Revised: 12 September 2025 / Accepted: 30 September 2025 / Published: 6 October 2025

Abstract

The physical demands of overhead tasks can lead to musculoskeletal strain, particularly in scenarios requiring prolonged arm elevation such as in Chemical, Biological, Radiological, and Nuclear (CBRN) operations. To address this, an active shoulder exoskeleton was developed that is compatible with CBRN protective gear. The aim of this laboratory study was to assess the biomechanical and physiological effects of the system during upper limb tasks representative of real-world applications, without the use of protective suits. Twenty-two male participants performed two tasks with and without the exoskeleton: (1) 5 kg lifting task and (2) repetitive spraying tasks with a spray lance. Muscle activity of the m. anterior deltoid was measured using surface electromyography, while energy expenditure was assessed via spiroergometry. The exoskeleton significantly reduced muscular demands in the anterior deltoid, with a decrease of up to 40% during the spraying task and 29% percent during lifting task. Additionally, oxygen consumption per kilogram of body mass decreased by 6.5 to 8.2% across tasks. Participants reported lower fatigue and greater task manageability when using the exoskeleton, particularly for sustained and semi-static overhead postures. The results demonstrate that the exoskeleton effectively reduces workload during upper limb tasks. These findings support its application not only for soldiers in contaminated environments but also in industrial settings involving overhead work. Future research will need to validate these effects under realistic CBRN conditions to confirm operational compatibility.
Keywords: exoskeleton design; biomechanical evaluation; CBRN scenarios; wearable robotics exoskeleton design; biomechanical evaluation; CBRN scenarios; wearable robotics

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MDPI and ACS Style

Schubert, T.; Weidner, R. Physical Support of Soldiers During CBRN Scenarios with Exoskeletons. Appl. Sci. 2025, 15, 10763. https://doi.org/10.3390/app151910763

AMA Style

Schubert T, Weidner R. Physical Support of Soldiers During CBRN Scenarios with Exoskeletons. Applied Sciences. 2025; 15(19):10763. https://doi.org/10.3390/app151910763

Chicago/Turabian Style

Schubert, Tim, and Robert Weidner. 2025. "Physical Support of Soldiers During CBRN Scenarios with Exoskeletons" Applied Sciences 15, no. 19: 10763. https://doi.org/10.3390/app151910763

APA Style

Schubert, T., & Weidner, R. (2025). Physical Support of Soldiers During CBRN Scenarios with Exoskeletons. Applied Sciences, 15(19), 10763. https://doi.org/10.3390/app151910763

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