Search Results (28)

To address the deficiencies of traditional emulsified asphalt-pavement maintenance material in cohesive strength, high-temperature rutting resistance, as well as adhesion to aggregates, this study developed waterborne epoxy resin-modified emulsified asphalt (WEA) binders using a two-component waterborne epoxy resin (WER) and systematically investigated their modification mechanisms and pavement performance. The results indicated that WER emulsions and curing agents could polymerize to form epoxy resin within the emulsified asphalt dispersion medium, with the modification process dominated by physical interactions. When the WER content exceeded 12%, a continuous modifier network structure was established within the emulsified asphalt. The epoxy resin formed after curing could significantly increase the polarity component of the binder, thereby increasing the surface free energy. The linear viscoelastic range of the WEA binder exhibited a negative correlation with the dosage of the WER modifier. Notably, when the WER content exceeded 6%, the high-temperature stability (rutting resistance and elastic recovery performance) of the binder was significantly enhanced. Concurrently, stress sensitivity and frequency dependence gradually decrease, demonstrating superior thermomechanical stability. Furthermore, WER significantly enhanced the interfacial interaction and adhesion between the binder and aggregates. However, the incorporation of WER adversely affects the low-temperature cracking resistance of the binder, necessitating strict control over its dosage in practical applications. Full article

Printed electronics employ established printing methods to create low-cost, mechanically flexible devices including batteries, supercapacitors, sensors, antennas and RFID tags on plastic, paper and textile substrates. This review focuses on the specific contribution of screen printing to that landscape, examining how ink viscosity, mesh selection and squeegee dynamics govern film uniformity, pattern resolution and ultimately device performance. Recent progress in advanced ink systems is surveyed, highlighting carbon allotropes (graphene, carbon nano-onions, carbon nanotubes, graphite), silver and copper nanostructures, MXene and functional oxides that collectively enhance mechanical robustness, electrical conductivity and radio-frequency behavior. Parallel improvements in substrate engineering such as polyimide, PET, TPU, cellulose and elastomers demonstrate the technique’s capacity to accommodate complex geometries for wearable, medical and industrial applications while supporting environmentally responsible material choices such as water-borne binders and bio-based solvents. By mapping two decades of developments across energy-storage layers and functional electronics, the article identifies the key process elements, recurring challenges and emerging sustainable practices that will guide future optimization of screen-printing materials and protocols for high-performance, customizable and eco-friendly flexible devices. Full article

This work deals with the coating properties of synthetic latices comprising two kinds of polymers, specifically polyacrylate and polypyrrole, which were simultaneously formed by semi-continuous emulsion polymerization using a “one-pot” synthesis strategy. In this procedure, both the emulsion polymerization of acrylate monomers and the oxidative polymerization of pyrrole occurred concurrently in one reactor. Polyacrylate latices differing in polypyrrole loading were prepared by applying various dosages of pyrrole, specifically 0, 0.25, and 0.50, based on the fraction of acrylate monomers. The effect of the in situ incorporated polypyrrole component (having the nature of submicron composite polypyrrole-coated polyacrylate latex particles) on the physico-mechanical properties and chemical resistance of the resulting heterogeneous coating films was investigated. The interaction of incorporated polypyrrole and anti-corrosion pigments (see ZnS, Zn₃(PO₄)₂, ZnFe₂O₄, MoS₂, and ZnO) on the corrosion resistance of coatings was evaluated by using the electrochemical linear polarization technique. The polyacrylate latex prepared with the lowest polypyrrole loading (achieved by polymerizing 0.25 wt. % of pyrrole related to acrylic monomers) was found to be the optimum binder for waterborne anticorrosive coatings based on their properties and protective function. Their compatibility with the selected types of pigments was studied for these latex binders. In addition, their influence on the anti-corrosion efficiency of polyacrylate paint films was evaluated using the linear polarization electrochemical technique. For high corrosion resistance, the ZnS and MoS₂ pigments, showing compatibility with polyacrylate latices containing the polypyrrole component, proved to be advantageous. Full article

The waterborne epoxy resin (WER) colored antiskid thin layer has been widely used in asphalt pavement to improve driving safety. The tectonic depth determines the antiskid performance of aparticle antiskid type thin layer. The spalling of aggregate from a thin layer may reduce the tectonic depth, thus damaging antiskid performance. The spreading process of aggregate on the WER binder surface plays an important role in the spalling behavior of the thin layer. Herein, the influence of spreading processes on the ceramic aggregate spalling behavior on the WER thin layer was investigated based on laboratory experiments. The abrasion and British Pendulum Number (BPN) tests were employed to evaluate the antispalling and antiskid properties of the WER thin layers with different amounts of WER mortar, coverage rates of first-spread aggregate, and spreading orders of coarse/fine aggregates. Moreover, the tectonic depths of the layers before/after the spalling test were also investigated. The results indicated that the optimal dosage of WER mortar is 2.8 kg/m². The WER thin layer exhibited better anti-striping property when coarse ceramic aggregate was spread first. The first-spread coverage rate of the aggregate on the WER surface is 70%. The thin layer exhibited a superior antispalling performance according to the resulting scheme, with a spalling rate of 3.77%. The tectonic depth only decreased from 1.87 to 1.80 mm after the spalling test. Full article

Existing research shows that using waterborne epoxy resin (WER) instead of emulsified asphalt as the binder for cold mix asphalt (CMA) can enhance the rutting resistance, high-temperature performance, fracture performance, and early performance of CMA. In order to eliminate the potential drawbacks such as insufficient strength and low-temperature performance of CMA during application, a novel method was proposed in this study for the preparation of waterborne epoxy-acrylate resin (WER), specifically tailored to modify emulsified asphalt, resulting in waterborne epoxy-acrylate resin emulsified asphalt (WEREA). The modification effect of WER on emulsified asphalt was evaluated through rheological tests and direct tensile tests. A modified design method based on the conventional Marshall design method was proposed to determine the optimal mix proportions, including the key parameters of specimen compaction and curing. The results revealed that the incorporation of WER led to a substantial improvement in the complex shear modulus and a concurrent decrease in the phase angle. When the temperature exceeded 60 °C, the phase angle exhibited a diminishing trend, indicative of a reduced viscosity as temperatures escalated. As the WER content increased, a decrease in the direct tensile strain rate was observed, accompanied by a substantial elevation in direct tensile strength. At various stress levels, the shear strain of WEREA decreases with increased content of WER, indicating that the incorporation of WER can enhance the hardness of emulsified asphalt and improve its deformation resistance. The results from MSCR tests indicate that WER could significantly improve the elasticity and hardness of emulsified asphalt, transitioning it from a viscoelastic material to an elastic material, thereby improving its deformation resistance, resistance to rutting, and high-temperature performance. The results of fatigue life are consistent with those of the amplitude sweep, both reflecting the improvement of resistance to deformation of emulsified asphalt by WER. This indicates that WER has a significant improving effect on the fatigue resistance of emulsified asphalt. Furthermore, the Marshall design tests further confirmed the advantages of WEREA in asphalt mixtures. The optimal preparation for the WEREA mixture was proposed as follows: double-sided compaction for 50 times each, aging at 60 °C for 48 h, optimal moisture content of 5.14%, cement content of 2.5%, and emulsion content of 8.4%. The optimal mix proportions identified through these tests yielded asphalt mixtures with significantly improved stability, reduced flow value, and enhanced rutting resistance compared to the hot-mix asphalt mixture (HMA) of AC-16. These findings suggest that WEREA has the potential to significantly enhance the durability and longevity of asphalt pavements. For future applications, it can be explored for use in producing cold recycled asphalt mixtures. In addition to designing the WEREA mixture according to AC-16 gradation, consideration can also be given to using a gradation with a smaller nominal maximum aggregate size for the application in the surface layer or ultra-thin wearing course. Full article

Wildfires are becoming more intense and more frequent, ravaging the habitations and ecosystems in their path. One solution to reducing the risk of damage to buildings and other structures during a fire event is the use of fire-retardant coatings that can stop or slow down the spread of flames, especially for textile materials. The present study focuses on the preparation and application of halogen-free boron/bentonite-based polymeric fire-retardant (FR) hybrid coating formulations for fabrics such as cotton (CO) and polyester (PE) fibers. For the preparation of FR composites, two types of boron derivatives, disodium octaborate and zinc borate, were used in combination with sodium bentonite. A styrene-acrylic copolymer was specifically synthesized and used as a coating binder for FR components to apply on fabrics. The properties of the synthesized copolymer and FR composites were characterized with a particle size analysis, FTIR spectroscopy, a dynamic mechanical thermal analysis (DMTA), and rheological measurements. The obtained hybrid composites based on styrene-acrylic copolymers and two different inorganic fillers were applied on cotton (CO) and polyester (PE) fabrics with a screen-printing technique, and the flame retardancy performance of the finished textile samples was investigated by means of flame spread and limit oxygen index (LOI) tests. The findings showed that the FR-composite-coated fabrics had higher LOI values and much decreased flame spread rates in comparison with uncoated ones. Among the boron derivatives, the composites prepared with disodium octaborate (FR-A) had much more pronounced LOI values and decreased flame spread behavior in comparison with the composite with zinc borate (FR-B). When compared to a commercial product, the FR-A composite, in conjunction with the specially synthesized polymer, demonstrated commendable fire retardancy performance and emerged as a promising candidate for a halogen-free waterborne fire-retardant coating for fabrics. Full article

To solve the problems of storage stability and the volatile organic compound emission of waste-rubber-powder-modified bitumen, the strategy of preparing composite modifiers using waterborne polyurethane coating for waste rubber powder was proposed in an early-stage work. However, the effect of polyurethane/waste rubber powder composite modifier on the performance of asphalt mixture is unclear, which limits the further popularization of this technology. Therefore, this work mainly investigates the characteristics of composite modifiers and their influence on asphalt mixture. The results indicate that the optimum ratio of polyurethane to waste rubber powder is about 1:1, which can give the composite modifier sufficient mechanical properties and acceptable economic benefits. The scanning electron microscopy images also confirm that polyurethane can densely encapsulate waste rubber powder. The physical properties experiment of bitumen shows that composite modifiers can increase the softening point and viscosity of bitumen but reduce the ductility and penetration of bitumen. Moreover, it was also found that composite modifiers can significantly improve asphalt mixtures’ resistance to permanent deformation and moisture damage. This can be attributed to the increase in the consistency of the asphalt binder due to the composite modifier. However, the anti-cracking properties of asphalt mixtures will be destroyed if the content of the composite modifier is too high. Therefore, it is necessary to balance the high and low temperature properties of asphalt mixtures when determining the dosage of composite modifiers in practical engineering. The results of this paper can provide a reference for the green application of waste-rubber-powder-modified bitumen. Full article

This study examines the mechanical performance, deformability properties and rheological properties of a newly developed waterborne epoxy resin (WER)-modified emulsified asphalt (WE/A) binder for micro-surfacing. Two types of WER, semi-flexible and rigid, were used to modify the binder. Furthermore, the modification mechanism was investigated using the fluorescent microscope test and the scanning electron microscope (SEM). In addition, the pavement performance at micro-surfacing was studied using the wet wheel wear resistance test, the pendulum friction test and the slurry rutting test. The results indicated that with a small content (<15%) of WER in WE/A, WER existed as a continuous structure (cellular membrane wrapped around asphalt bubbles), thereby enhancing its high temperature properties and mechanical properties. Meanwhile, it also improved the cohesion properties of the transition interface between the aggregate and asphalt (enhanced by at least 30.0%) and the rutting resistance (improved by about 55.3–63.8%). In addition, WER could also improve the peeling resistance and water damage resistance of the micro-surfacing. Full article

The COVID-19 pandemic has increased the need for developing disinfectant surfaces as well as reducing the spread of infections on contaminated surfaces and the contamination risk from the fomite route. The present work reports on the antiviral activity of coatings containing ZnO particles obtained by two simple synthesis routes using Aloe vera (ZnO-aloe) or cassava starch (ZnO-starch) as reaction fuel. After detailed characterization using XRD and NEXAFS, the obtained ZnO particles were dispersed in a proportion of 10% with two different waterborne acrylic coatings (binder and commercial white paint) and brushed on the surface of polycarbonates (PC). The cured ZnO/coatings were characterized by scanning electron microscopes (SEM) and energy-dispersive X-ray spectroscopy (EDS). Wettability tests were performed. The virucidal activity of the ZnO particles dispersed in the waterborne acrylic coating was compared to a reference control sample (PC plates). According to RT-PCR results, the ZnO-aloe/coating displays the highest outcome for antiviral activity against SARS-CoV-2 using the acrylic binder, inactivating >99% of the virus after 24 h of contact relative to reference control. Full article

The comprehensive balance of the mechanical, interfacial, and environmental requirements of waterborne polyurethane (WPU) has proved challenging, but crucial in the specific application as the binder for high-performance polymer fiber composites. In this work, a multi-step chain extension (MCE) method was demonstrated using three kinds of small extenders and one kind of macro-chain extender (CE) for different chain extension steps. One dihydroxyl blocked small molecular urea (1,3-dimethylolurea, DMU) was applied as one of the CEs and, through the hybrid macrodiol/diamine systems of polyether, polyester, and polysiloxane, the WPU was developed by the step-by-step optimization on each chain extending reaction via the characterization on the H-bonding association, microphase separation, and mechanical properties. The best performance was achieved when the ratio of polyether/polyester was controlled at 6:4, while 2% of DMU and 1% of polysiloxane diamine was incorporated in the third and fourth chain extension steps, respectively. Under the condition, the WPU exhibited not only excellent tensile strength of 30 MPa, elongation of break of about 1300%, and hydrophobicity indicated by the water contact angle of 98°, but also effective interfacial adhesion to para-aramid fabrics. The peeling strength of the joint based on the polysiloxane incorporated WPU after four steps of chain extension was 430% higher than that prepared through only two steps of chain extension. Moreover, about 44% of the peeling strength was sustained after the joint had been boiling for 40 min in water, suggesting the potential application for high-performance fabric composites. Full article

This article deals with the simple preparation of environmentally friendly acrylic latex binders, which are functionalized with nanoparticles of metal oxides, namely MgO, ZnO, La₂O₃ and combinations of MgO and ZnO, serving as functional components to achieve antimicrobial properties, but also to improve physical–mechanical properties and chemical resilience. The incorporation of uncoated powder nanoparticles was performed during the synthesis, using the two-stage semi-continuous emulsion radical polymerization technique, to obtain latexes containing 0.5%–1.3% nanoparticles relative to the polymer content. Changes in latex performance due to nanoparticles were compared from the point of view of the type and concentration of metal oxide nanoparticles in latex. The results of the tests showed that all types of nanoparticles showed very promising properties, while with increasing concentration of nanoparticles there was an improvement in properties. The nanoparticles in latex provided interfacially crosslinked transparent smooth coating films with high gloss and good physical–mechanical properties. Latexes containing the highest concentration of nanoparticles provided coatings with significant antimicrobial activity against all tested bacterial and fungal strains, but also in-can preservative stability of liquid latex. Furthermore, the coatings were resistant to solvents, and in addition, latexes with MgO nanoparticles showed a significant decrease in the minimum film-forming temperature, and latex with a concentration of about 1.3% MgO did not show any flash corrosion under the coating film cast on a steel substrate. The latexes containing MgO and La₂O₃ nanoparticles provided coatings that were very resistant to water bleaching. Full article

Tribological coatings are widely used in industry, particularly when the conventional oil lubrication of sliding surfaces has to be replaced by maintenance-free contacts. This work studies the tribological performance of waterborne tribological coatings based on three binders of the polyaryletherketone (PAEK) family: polyetherketone (PEK), PEEK, and polyetherketoneketone (PEKK). Even though PEEK is a well-known commercial solution for this type of tribological coatings, PEK and PEKK have never been studied in such a context. PTFE particles were added to all coatings as a solid lubricant. High thermal resistance of the binder materials was confirmed, with decomposition starting above 550 °C, under either N₂ or O₂ atmosphere. XRD analysis showed that PEK and PEEK are semi-crystalline after being subjected to the coating curing conditions, while PEKK is amorphous. The coatings were successfully applied with thicknesses of 20–30 µm. Tribological measurements showed that the PEK-based coating possesses a coefficient of friction (COF) of 0.08 under high load and pressure conditions (hertzian point contact), which is lower than the reference PEEK-based coating (around 0.11). The PEKK-based coating showed an impressive wear resistance with almost no wear measured compared to the 105 µm wear obtained for PEEK-based coating, while showing a similar COF. These results suggest that PEK and PEKK seem to be interesting alternatives to PEEK and should be further studied for use in tribological coatings. Full article

Piperazine pyrophosphate (PAPP) combined with melamine polyphosphate (MPP) was adopted to prepare a waterborne fire retardant intumescent coating (IC) for structural steel. Silicone acrylic emulsion was used as binder. In the 2-h torch test, PAPP/MPP-IC coating presented excellent fire resistance performance. The equilibrium temperature at the backside of the steel board decreased to 170 °C with protection of MPP/PAPP-IC, compared with 326 °C of APP/PER/MEL-IC. After 72-h water immersion, MPP/PAPP-IC could still provide sufficient thermal isolation, but APP/PER/MEL-IC failed the test. The water absorption of the MPP/PAPP coating was also reduced. The thermogravimetric analysis measured that the PAPP/MPP-IC had unique initial decomposition temperature of 296 °C and higher residue of 33.8 wt%, which demonstrated better thermal stability and fire retardancy in condensed phase. In addition, Scanning Electron Microscope (SEM) images illustrated that the structure of the carbon layer formed by MPP/PAPP-IC was dense, complete and consistent, indicating the improvement of mechanical strength and thermal isolation of the char. The synergistic effect between piperazine and phosphoric acid groups in MPP/PAPP contributed to the superior flame retardancy. Consequently, MPP/PAPP-IC was much more efficient than the traditional APP/PER/MEL-IC. This work provides a novel way for designing flame retardant coatings for structural steel with excellent comprehensive performance. Full article

Water-borne polyurethane/acrylate (WPUA) emulsion was prepared through emulsion polymerization between vinyl terminated waterborne polyurethane (WPU) and methyl methacrylate (MMA) in this research. Thermogravimetric Analysis (TGA), transmission electron microscopy (TEM), contact angle analysis, and particle size distribution analysis were employed to investigate the performance of the prepared emulsion and coatings with various content of MMA content. The results demonstrated that the thermal resistance, water resistance, and hardness of the prepared WPUA coatings were enhanced by the introduction of the MMA monomer. The contact angle (CA) and particle size of WPUA emulsion increased with the increase of MMA content. Meanwhile, the water-borne inkjet printing ink was prepared using WPUA emulsion as binder resin, and the printing test result showed that the prepared inkjet ink has good printability and color rendering, indicating that WPUA emulsion has great application prospects in the field of inkjet printing. Full article

Surface cracking is a major issue in amino resin-based flame-retardant coatings, which can be reduced by mixing flexible resins into the coatings. In this study, flexible waterborne polyurethane (WPU) was added into a melamine-modified, urea-formaldehyde, resin-based intumescent flame retardant (MUF-IFR) coating. A molecular chain of WPU was inserted into the MUF network and formed a WPU/MUF-semi-IPN structure. The cracking resistance of the coating was gradually enhanced with the increase in WPU content. When the WPU content exceeded 25% of the total resin, there were no cracks in the coatings after crack-resistance tests. The coatings before and after toughening showed good transparency on wood surfaces. The influence of WPU on char formation and flame retardant properties were explored by TGA, SEM, and cone calorimetry. The results showed that the decomposition of WPU occurred before char formation, which decreased the integrity of the coating and damaged the compactness of the char. Therefore, the addition of WPU reduced the expansion height and the barrier capacity of the char as well as the flame retardant properties of the coating. When the amount of WPU was 25% of the total resin, compared to the non-WPU coating, the average heat release rate in 300 s (AveHRR_300s) and the total heat release at 300 s (THR_300s) of the samples were increased by 45.8% and 35.7%, respectively. However, compared to the naked wood, the peak heat release rate (pHRR₁), AveHRR_300s, and THR_300s of the samples with the coating containing 25% WPU were decreased by 64.2%, 39.0%, and 39.7%, respectively. Therefore, the thermal stability of WPU affected char formation. The amount of WPU added should be chosen to be the amount that was added just before the coating cracked. Full article