Search Results (52)

A two-phase closed thermosyphon (TPCT), a gravity-assisted heat pipe, is a highly efficient heat transmitter involving liquid–vapor phase change. It is used in many applications, including heat spreading, thermal management and control, and energy saving. The main objective of this study is to investigate the effects of the operating conditions for a thermosyphon used in solar water heaters. The study particularly focuses on the influence of the inclination angle. Thus, a comprehensive simulation model is developed using the volume of fluid (VOF) approach. Complex and related phenomena, including two-phase flow, phase change, and heat exchange, are taken into account. To implement the model, an open-source CFD toolbox based on finite volume formulation, OpenFOAM, is used. The model is then validated by comparing numerical results to the experimental data from the literature. The obtained results show that the simulation model is reliable for investigating the effects of various operating conditions on the transient and steady-state behavior of the thermosyphon. In fact, bubble creation, growth, and advection can be tracked correctly in the liquid pool at the evaporator. The effects of the designed operating conditions on the heat transfer parameters are also discussed. In particular, the optimal tilt angle is shown to be 60° for the intermediate saturation temperature (<50 °C) and 90° for the larger saturation temperature (>60 °C). Full article

This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial heating has the potential to substantially reduce the total energy consumed in industrial heating processes and significantly mitigate the rate of global warming. Advances in electrical heating technologies are driven by enhanced energy conversion, compactness, and precision control capabilities, ensuring attractive financial payback periods for clean, energy-efficient equipment. These advancements stem from the use of improved performance materials, process optimization, and waste heat utilization practices, particularly at high temperatures. The technical challenges associated with large-scale, heavy-duty electric process heating are addressed through the novel innovations discussed in this article. Electrification and the corresponding energy efficiency improvements reduce the water consumed for industrial steam requirements. The article reviews new technologies that replace conventional process gas heaters and pressure boilers with efficient electric process gas heaters and instant steam generators, operating in the high kilowatt and megawatt power ranges with very high-temperature capabilities. Financial payback calculations for energy-optimized processes are illustrated with examples encompassing a range of comparative energy costs across various temperatures. The economics and implications of waste heat utilization are also examined in this article. Additionally, the role of futuristic, radical technical innovations is evaluated as a sustainable pathway that can significantly lower energy consumption without compromising performance objectives. The potential for a new paradigm of self-organization in processes and final usage objectives is briefly explored for sustainable innovations in thermal engineering and materials development. The policy implications and early adoption of large-scale, energy-efficient thermal electrification are discussed in the context of temperature segmentation for industrial-scale processes and climate-driven asset losses. Policy shifts towards incentivizing energy efficiency at the manufacturing level of heater use are recommended as a pathway for deep decarbonization. Full article

This study presents a comprehensive assessment of energy efficiency and conservation strategies in institutional buildings, using the Riyadh Reformatory Building (RRB) in Saudi Arabia as a case study. The analysis focuses on meeting the operational and safety requirements of the facility while aligning with the regulatory standards of the Saudi Arabian Standards Organization (SASO) and the Saudi Building Code (SBC Part 401), particularly in relation to electrical installations and the Energy Efficiency Ratio (EER) labeling system. Through simulation and evaluation, the study demonstrates that replacing traditional lighting with LED systems results in a 74% reduction in energy consumption. The application of programmable temperature regulators further reduces annual cooling energy use by 5.1%, with associated cost savings reaching 6.2%. Additionally, the research highlights the significant influence of window properties, thermal insulation, and water heater controls on energy performance. Notably, adopting high-EER air conditioning units leads to a 28.4% decrease in annual cooling energy consumption. Collectively, the findings underscore the effectiveness of integrated energy management practices, including optimized building layout, high-efficiency systems, and smart control technologies, in achieving substantial energy savings and operational cost reductions in institutional settings. Full article

A flat-plate unglazed solar water heater (SWH) with a polymer thermal absorber was developed and experimented with. Polymer thermal absorbers could be a viable alternative to metal thermal absorbers for SWH systems. The performance of this polymer SWH system was measured based on inlet and outlet water temperature, water flow rate, ambient air temperature and solar irradiance. The polymer thermal absorbers were hollow Polyvinyl Chloride (PVC) tubes with a 20 mm external diameter and 3 mm thickness and were painted black to enhance radiation absorption. The pipes are arranged in a rectangular spiral inward–outward alternating-flow (RSioaf) pattern. The collector pipes were placed in a 1 m × 1 m enclosure with bottom insulation and a reflective surface for maximized radiation absorption. Water circulated through a closed loop with an uninsulated 16 L storage tank, driven by a pump and controlled by two valves to maintain a mass flow rate of 0.0031 to 0.0034 kg·s⁻¹. The test was conducted under a partially clouded sky from 9 a.m. to 5 p.m., with solar irradiance between 105 and 1003 W·m⁻² and an ambient air temperature of 27–36 °C. This SWH system produced outlet hot water at 65 °C by midday and maintained the storage temperature at 63 °C until the end of the test period. Photothermal energy conversion was recorded, showing a maximum value of 23%. Results indicate that a flat-plate solar water heater with a polymer thermal absorber in an RSioaf design can be an effective alternative to an SWH with a metal thermal absorber. Its performance can be improved with glazing and optimized tube sizing. Full article

The minimal instrumentation of portable medical diagnostic devices for point-of-care applications is facilitated by using chemical heating in place of temperature-regulated electrical heaters. The main applications are for isothermal nucleic acid amplification tests (NAATs) and other enzymatic assays that require elevated, controlled temperatures. In the most common implementation, heat is generated by the exothermic reaction of a metal (e.g., magnesium, calcium, or lithium) with water or air, buffered by a phase-change material that maintains a near-constant temperature to heat the assay reactions. The ability to incubate NAATs electricity-free and to further to detect amplification with minimal instrumentation opens the door for fully disposable, inexpensive molecular diagnostic devices that can be used for pathogen detection as needed in resource-limited areas and during natural disasters, wars, and civil disturbances when access to electricity may be interrupted. Several design approaches are reviewed, including more elaborate schemes for multiple stages of incubation at different temperatures. Full article

A study was conducted to test the inclusion of Aurantiochytrium sp. meal in the rearing of Penaeus vannamei grown in a clear water system and at a suboptimal temperature of 22 °C. The doses tested were 0 (control), 1, 2, 3, and 4% at a stocking density of 100 shrimp/m³. Rearing was carried out with aeration and individual heaters, and seawater temperature was controlled with a chiller. After nine weeks, shrimp were weighed and hemolymph was collected for hemato-immunological tests, and growth performance were calculated. Shrimp raised at 22 °C and fed a 1% of dietary supplementation of Aurantiochytrium sp. meal were superior in immunological parameters. After the dietary assay, a total of 42 shrimps (10.9 ± 0.06 g) per treatment were infected with White Spot Syndrome Virus (WSSV). They were orally infected with 2.6 ± 10⁶ virus particles per g of the animal, maintained at a suboptimal temperature of 22 °C for 108 h, and acclimated to an optimal temperature of 28 °C for an additional 48 h. At 7 days post infection, surviving shrimp were collected for hemato-immunological analysis. Cumulative mortality results showed that shrimp fed diets containing 3% and 4% Aurantiochytrium sp. meal had higher survival than other treatments when challenged with WSSV. Full article

Induction-heating graphitization furnaces are widely used to produce high-purity graphite products due to their high heating rate, high-limit temperatures, safety, cleanliness, and precise control. However, the existing induction-heating systems based on copper coils have limited energy efficiency. This paper proposes a new induction-heating graphitization furnace based on graphene coils. Due to the excellent high-temperature resistance of the macroscopic graphene material, the coil can be placed closer to the graphite heater, which improves the electromagnetic efficiency; the coil itself does not need to pass cooling water, which reduces the heat loss of the furnace and ultimately results in a higher energy efficiency of the induction furnace. In this paper, a numerical model of the induction-heating process is established and verified, the temperature-field and electromagnetic-field distributions of the heating process are analyzed by using the model, and the energy balance calculations are performed for the original furnace and the new furnace. Through a comparison, it was found that the new furnace possesses an electromagnetic efficiency of 84.87% and a thermal efficiency of 20.82%, and it can reduce the energy consumption by 33.34%, compared with the original furnace. In addition, the influence of the coil parameters on the performance of the induction furnace is discussed. By changing the coil conductivity, the induction furnace can achieve an energy efficiency of 17.76%–18.11%. This study provides new ideas for the application of macroscopic graphene materials in high-temperature induction heating. Full article

The paper offers innovative cooking utensil designs for remote, isolated, and even peri-urban communities at a low price, with high reliability and simple construction. It can alleviate energy poverty and improve food security. This utensil uses only local solar energy directly and allows comfortable indoor cooking. This paper provides the design principles of a solar cooker/frying pan or generic heater, based on a PV panel or a plurality of them, which are directly connected to a plurality of Positive Thermal Coefficient (PTC) resistors to match the power. PTCs are nowadays produced in massive quantities and are widely available at low cost. The proposed device does not require an electronic controller or a battery for its operation. The aim is for family use, although the design can be easily scaled to a larger size or power, maintaining its simplicity. Electric heating inside or attached to the cooking pot, plus the temperature self-limiting effect of PTCs, allows for thermally insulating the cooking pot from its outside using ordinary materials. Insulation enhances energy efficiency during cooking and keeps cooked food warm for a long time. Clean development would receive a significant impulse with its application. A simple mathematical model describes its functioning and states guidelines for adequate design. Its results indicate a successful proof of concept and high efficiency both for water and oil as representatives of cooking. Full article

This study introduced the methodology for integrating ethylene glycol/water mixture (GW) systems which supply heat energy to the liquid hydrogen (LH₂) fuel gas supply system (FGSS), and manage the temperature conditions of the battery system. All systems were designed and simulated based on the power demand of a 2 MW class platform supply vessel assumed as the target ship. The LH2 FGSS model is based on Aspen HYSYS V11 and the cell model that makes up the battery system is implemented based on a Thevenin model with four parameters. Through three different simulation cases, the integrated GW system significantly reduced electric power consumption for the GW heater during ship operations, achieving reductions of 1.38% (Case 1), 16.29% (Case 2), and 27.52% (Case 3). The energy-saving ratio showed decreases of 1.86% (Case 1), 21.01% (Case 2), and 33.80% (Case 3) in overall energy usage within the GW system. Furthermore, an examination of the battery system’s thermal management in the integrated GW system demonstrated stable cell temperature control within ±3 K of the target temperature, making this integration a viable solution for maintaining normal operating temperatures, despite relatively higher fluctuations compared to an independent GW system. Full article

Water heating is a significant part of households’ energy consumption, and tankless gas water heaters (TGWHs) are commonly used. One of the limitations of these devices is the difficulty of keeping hot water temperature setpoints when changes in water flow occur. As these changes are usually unexpected, the controllers typically used in these devices cannot anticipate them, strongly affecting the users’ comfort. Moreover, considerable water and energy waste are associated with the long-time response to cold starts. This work proposes the development of a model predictive control (MPC) to be deployed in low-cost hardware, such that the users’ thermal comfort and water savings can be improved. Matlab/Simulink were used to develop, validate and automatically generate C code for implementing the controller in microcontroller-based systems. Hardware-in-the-loop simulations were performed to evaluate the performance of the MPC algorithm in 8-bit and 32-bit microcontrollers. A 6.8% higher comfort index was obtained using the implementation on the 32-bit microcontroller compared to the current deployments; concerning the 8-bit microcontroller, a 4.2% higher comfort index was achieved. These applications in low-cost hardware highlight that users’ thermal comfort can be successfully enhanced while ensuring operation safety. Additionally, the environmental impact can be significantly reduced by decreasing water and energy consumption in cold starts of TGWHs. Full article

To manage energy-efficient indoor air quality, mechanical ventilation with a heat recovery system provides an effective measure to remove extra moisture and air contaminants, especially in bathrooms. Previous studies reveal that heat recovery technology can reduce energy consumption, and its calculation needs detailed information on the thermal performance of exhaust air. However, there are few studies on the thermal performance of bathroom exhaust air during and after showers. This study proposed a detailed thermal performance prediction model for bathroom exhaust air based on the coupled heat and mass transfer theory. The proposed model was implemented into the AccuRate Home engine to estimate the thermal performance of residential buildings with heat recovery systems. The time variation of the water film temperature and thickness on the bathroom floor can be estimated by the proposed model, which is helpful in determining whether the water has completely evaporated. Simulation results show that changing the airflow rate in the bathroom has little effect on drying the wet floor without additional heating. The additional air heater installed in the bathroom can improve floor water evaporation efficiency by 24.7% under an airflow rate of 507.6 m³/h. It also demonstrates that heat recovery can significantly decrease the building energy demand with the fresh air load increasing and contribute about 0.6 stars improvement for the houses in Hobart (heating-dominated region). It may be reduced by around 3.3 MJ/(m²·year) for the houses in other regions. With this study, guidelines for optimizing the control strategy of the dehumidification process are put forward. Full article

The influence of flow step ratio (FSR) on the startup characteristics of instant heat pump water heaters (IHPWHs) with natural mixture M (R744/R290 (12/88)) under nominal conditions was studied experimentally to verify the feasibility of a new quick startup method. The results show that the FSR had a marked effect on the startup time of system performance parameters. Under the optimal FSR of 0.6, the shortest system startup time and available hot water supply time were 700 s and 250 s, respectively, which were markedly shorter than those in the conventional startup. Therefore, rapid startup of the system and rapid production of usable domestic hot water can be realized by controlling the flow step. The influence of flow step on the variation trend of system performance parameters was obviously different, and there was no slow warming section for the heat sink outlet temperature (HSOT) under three FSRs. The HSOT, heating capacity, and high pressure side pressures had the maximum values in the quick startup, and the maximum values were obviously affected by the FSR. The FSR had no marked effect on the minimum suction pressure. The refrigerant pressures and refrigerant temperatures fluctuated markedly in both rapid and conventional starts. Full article

As the smart grid involves more new technologies such as electric vehicles (EVs) and distributed energy resources (DERs), more attention is needed in research to general energy storage (GES) based energy management systems (EMS) that account for all possible load shifting and control strategies, specifically with major appliances that are projected to continue electrification such as the electric water heater (EWH). In this work, a methodology for a modified single-node model of a resistive EWH is proposed with improved internal tank temperature for user comfort modeling and capabilities for conservation voltage reduction (CVR) simulations as well as Energy Star and Consumer Technology Association communications protocol (CTA-2045) compliant controls, including energy storage calculations for “energy take”. Daily and weekly simulations are performed on a representative IEEE test feeder distribution system with experimental load and hot water draw (HWD) profiles to consider user comfort. Sequential controls are developed to reduce power spikes from controls and lead to peak shavings. It is found that EWHs are suitable for virtual power plant (VPP) operation with sustainable tank temperatures, i.e., average water temperature is maintained at set-point or above at the end of the control period while shifting up to 78% of EWH energy out of shed windows per day and 75% over a week, which amounts to up to 23% of the total load shifted on the example power system. While CVR simulations reduced the peak power of individual EWHs, the aggregation effect at the distribution level negates this reduction in power for the community. The EWH is shown as an energy constant load without consistent benefit from CVR across the example community with low energy reductions of less than 0.1% and, in some cases, increased daily energy by 0.18%. Full article

This paper analyzes methods of heating battery-driven electrical buses. The examined buses were two identical airport transport buses and two buses used in local transportation. To heat the first buses, an electrical water heater with a heating capacity of 20 kW, and for air conditioning, a rooftop air conditioner with a cooling capacity of 20.6 kW was installed. Climate control in the city buses was achieved using an R744 heat pump with a cooling capacity of 25 kW and a heating capacity between 14 and 21 kW, along with an electrical water heater with a capacity of 32 kW. During the project, the measurement data of the buses described above were taken for a full year and evaluated. The analysis of the measurement data brought insights into the specific electrical energy consumption of climate control in the buses in real operating conditions at outdoor temperatures between 2 °C and 36 °C. The results of this project additionally provide information on the optimization potential for the climate control of buses. Full article

Temperature-control loads, such as residential air conditioners (ACs) and electric water heaters (EWHs), have become important demand response resources in the power system. However, due to the impact of various factors on users’ response behavior, it has been difficult for power grid operators to accurately evaluate the response potential under complex factor relationships to derive optimal incentive strategy. Therefore, it cannot achieve a win-win economic benefit between the grid and users. In this paper, a method combining Analytic Network Process (ANP) and Fuzzy logical inference is proposed to predict the user’s willingness firstly by taking residential AC load as an example. The weight of each factor affecting users’ willingness is analyzed, and main factors are selected as inputs of fuzzy logic inference to derive the willingness of the resident to actively regulate the AC. Then, this method is applied in evaluating the response potential of certain residential area in Beijing according to the survey. By further considering users’ house size and the sacrificed comfort temperature under the incentive strategy, the power potential curve of the AC load under different incentives is obtained by using the first-order equivalent thermal parameter (ETP) model and the regulation willingness. Finally, with the objective of maximizing the consumption of the photovoltaic (PV) power, the optimal operation is achieved through the coordinated regulation of residential ACs and EWHs based on the potential curve, and the corresponding optimal incentive strategy for the flexible temperature-control loads is obtained. Simulation results show that the optimal incentive strategy proposed not only increases the PV consumption ratio to 98.35% with an increase of 24.71%, but also maximizes the economic benefits of both sides of the power grid and users. This method of deriving incentive strategy can be used as a reference for grid companies to formulate the incentive strategy to realize optimal operation, such as the maximum new energy consumption. Full article