Search Results (210)

Turning waste materials into renewed value is a central aspect of any future circular (bio)economy. Urine and ash are two prominent waste materials produced globally and in considerable amounts each year. Both contain several interesting substances that are so far de facto lost or may even pose a threat to the environment. Urine from industrial-scale farming, for instance, is responsible for significant pollution of soil and groundwater with nitrogen and phosphorous, yet N and P are also high-demand substances in agriculture and industry. Similarly, ash is rich in several interesting metal ions, but is still usually disposed of in a landfill. Using a sequence of simple yet effective biological and chemical processes, it may be possible to convert these two unwanted materials into “green” ammonia and calcium phosphate, both valuable high-demand substances with numerous applications, and with few potentially valuable leftovers still to be dealt with. Eventually, and after considering some of the logistics of the process, such as the collection of materials, this “urinash process” may be upscaled to effectively reduce waste by turning it into renewed value, thus also substituting for—some of—both the energy-intensive synthesis of grey ammonia and the destructive mining for phosphate salts. Full article

The valorization of phosphogypsum (PG), a byproduct of phosphoric acid production, along with waste glass (WG) and silica fume (SF) into value-added materials has attracted growing attention in recent years. The present study aims to synthesize three types of porous geopolymers (GD, GDP, and GDG) using Tunisian clay and locally available mineral wastes, and to investigate their potential as low-cost adsorbents for the removal of methylene blue (MB) dye from aqueous solutions. The physicochemical characteristics of the raw precursors and the resulting porous geopolymers were analyzed using various techniques, including FTIR, XRD, BET, and SEM. Variations in Si/Al, Na/Al, and Ca/Al ratios play a critical role in the geopolymer structure. The high Ca/Al ratio in GDP (porous geopolymer from calcined clay and phosphogypsum) promotes the formation of C-A-S-H, leading to increased macroporosity, which favors adsorption capacity despite the presence of a more heterogeneous morphology. The results indicated that the maximum adsorption capacity (Qmax) for MB dye was obtained for the GDP sample, reaching 68 mg/g. Adsorption experiments revealed the successful removal of MB dye by geopolymers, with the Langmuir isotherm and pseudo-second-order kinetic models adequately describing the adsorption process. The MB uptake by geopolymers was facilitated by weak physicochemical interactions, including electrostatic attraction, hydrogen bonding, and π–π interactions. This study proposes a simple and effective alkali activation strategy that combines different industrial wastes within a single geopolymer system, resulting in improved porosity and adsorption efficiency. Overall, the findings highlight the potential of these waste-derived geopolymers as promising and sustainable adsorbents for wastewater treatment applications. Full article

Flotation tailings and metallurgical slags from mining often contain toxic Pb, Cd, and Zn. In this study, we evaluated the in situ immobilization of Pb, Cd, and Zn in a Pb–Zn flotation tailing and a smelting slag by adding representative amendments: phosphate-based (ammonium phosphate, phosphoric acid, glassy fertiliser), cementitious (Portland cement), and iron-based (bog iron ore) materials at 1–10% (w/w). Treated samples underwent EPA-TCLP and pH-dependent leaching tests (pH 3–10), with Pb, Cd, and Zn measured by atomic absorption spectroscopy. The untreated tailing leached hazardous Pb (~60 mg/L) and elevated levels of Cd (~0.7 mg/L) and Zn (~53 mg/L), whereas the untreated slag leached negligible metal concentrations. All amendments reduced metal release in a dose-dependent manner. Phosphate amendments were most effective (e.g., 10% H₃PO₄ cut tailing Pb by 80%, Cd by 60%, and Zn by 30%), while cement and iron additions had much weaker effects. Solid-phase XRD and SEM-EDS analyses indicated the formation of stable calcium–phosphate minerals on sulfide surfaces after phosphate treatment. These findings suggest that low-cost phosphate additives (~5–10%) can substantially immobilize Pb, Cd, and Zn in such wastes. However, under strongly acidic conditions (pH < 3), some remobilization occurred, highlighting the need for further validation. This work provides practical guidance for waste managers on selecting in situ stabilization strategies for Pb–Zn mine wastes. Full article

The sustainable application of ultra-high-performance concrete (UHPC) is often constrained by high material costs and environmental footprints. While the individual effects of various industrial wastes have been extensively studied, the synergistic mechanism of multi-source waste in UHPC remains poorly understood. To fill the research gap, an eco-UHPC was developed wherein river sand (RS) was partially replaced by spontaneous combustion gangue sand (SCGS), and Portland cement (PC) was partially replaced by spontaneous combustion gangue (SCG) powder and phosphorous slag (PS). A systematic investigation was conducted to assess the packing density, flowability, mechanical properties, chloride ion penetration resistance, and micromorphology. The results indicate that 40% SCGS substitution (by mass) optimizes particle packing density and aggregate gradation, while PS incorporation significantly improves flowability by up to 16.83%. Notably, persistent pozzolanic reactions and the consumption of Ca(OH)₂ facilitate the generation of dense C-S-H gel, which creates a uniform microstructure and enhances late-stage compressive strength. Furthermore, superior chloride penetration resistance is achieved when the PS content is maintained below 20%. These findings support the synergistic utilization of SCGS, SCG, and PS in UHPC production, while facilitating broader application of UHPC through reduced costs and lower carbon emissions. Full article

Population growth and rapid urbanization have significantly increased construction activities and the demand for building materials. It is estimated that approximately 39% of global CO₂ emissions are associated with the construction sector, with nearly 8% directly attributed to Portland cement production. In addition to greenhouse gas emissions, the cement industry is responsible for substantial environmental impacts, including natural resource depletion, soil degradation, and air and water pollution. In this context, the development of alternative and more sustainable binder systems has become a global research priority. Geopolymers have emerged as promising materials produced through either alkaline or acid activation routes, offering advantages such as a reduced carbon footprint, high durability, and rapid strength development. Among these systems, acid-activated materials, particularly phosphate-based geopolymers, differ fundamentally from conventional alkali-activated binders in terms of reaction chemistry and binding phases. The formation of aluminum phosphate (AlPO₄) networks plays a key role in governing the mechanical performance and microstructural stability of these materials. This mini-review provides a critical overview of the fundamental principles of acid activation applied to alternative cementitious materials, with emphasis on dissolution mechanisms, polycondensation reactions, and the nature of binding phases in phosphate-based systems. Unlike previous reviews, this study integrates recent findings on reaction mechanisms with a comparative analysis between acid and alkaline activation routes, highlighting underexplored aspects of precursor reactivity and binder formation. The main types of acids used as activators, the influence of precursor chemical composition, and the conceptual differences between acid and alkaline activation are discussed. In addition, recent advances, current challenges, and future perspectives of acid activation are addressed, highlighting its potential as a viable low-carbon binder route for sustainable construction materials, with strong prospects for partially replacing Portland cement, particularly in high-performance applications requiring enhanced chemical resistance and thermal stability. Full article

Given the rising demand for phosphate, a critical mineral for many countries due to its essential role in fertilizer production and global food security, reprocessing waste generated during phosphate mining has become increasingly important to mitigate demand pressures and reduce the environmental impact of the mining industry. This study aims to develop a sustainable hydrometallurgical process to recover residual phosphate from a lithology present in mining waste rock. To this end, a thermodynamic analysis was first performed to assess reaction feasibility during leaching and precipitation. A two-step process was then proposed: the first step involves leaching carbonates (mainly calcite) using acetic acid, optimized through response surface methodology based on a Box–Behnken design; the second step consists of precipitating calcium with phosphoric acid to produce a value-added by-product (brushite) while simultaneously regenerating the acetic acid. A preliminary economic assessment was conducted to evaluate process feasibility. The results show that acetic acid is highly selective for carbonates, yielding a phosphate concentrate containing 30% P₂O₅ with complete phosphate recovery under the following conditions: 3.4 molL⁻¹ acid concentration, 28 °C reaction temperature, a liquid-to-solid ratio of 6 mLg⁻¹ (14.2% solids), and a reaction time of 49 min. In the precipitation step, a calcium recovery of 97% was achieved under optimal conditions (20 °C, 15 min, 500 rpm stirring, and a P:Ca ratio of 1). Furthermore, the preliminary economic assessment indicates that the developed process, based on the use of an organic acid and its recycling, generates a net profit, confirming its economic viability and its contribution to environmentally sustainable phosphate processing. Full article

This work investigates the potential of wollastonite-based brushite cement (WBC) for the stabilization and solidification of radioactive waste contaminated by ⁹⁰Sr. This phosphate binder was formed by the reaction of wollastonite (CaSiO₃) with a phosphoric acid solution containing borax and metallic cations (Al³⁺, Zn²⁺). Two cement pastes were investigated: a commercial binder (WBC-C) and an optimized formulation (WBC-O), produced using a zinc-free mixing solution with a higher aluminum content than that of WBC-C. Mineralogical characterizations using XRD, TGA, XRF, SEM-EDX, and Raman spectroscopy showed that both materials mainly contained amorphous hydrated silica and calcium aluminophosphate, along with crystalline brushite, residual wollastonite, and quartz. The stability of WBC-C under γ-irradiation was evaluated up to a dose of 1 MGy. The only observable effect was water radiolysis, leading to dihydrogen production at yields comparable to Portland cement matrices and geopolymers. Strontium leaching, assessed using the ANSI/ANS-16.1-2003 (R2008) procedure, followed a two-stage release mechanism combining surface wash-off and diffusion. The apparent diffusion coefficient D_a of Sr in WBC-C was markedly lower than typical values reported for Portland cement matrices. WBC-O exhibited enhanced Sr retention, possibly due to its higher aluminum content, which refines mesopores and reduces diffusion pathways accessible to Sr. WBC binders therefore appear to be promising candidates for strontium immobilization. Full article

Spent fluid catalytic cracking catalysts (E-cat) are a challenging waste from the petroleum refining industry, enriched with heavy metals such as nickel, vanadium, and iron. This study proposes a circular valorization strategy by incorporating E-cat into a chemically bonded iron phosphate ceramic matrix, known for its excellent waste stabilization properties. Composites were synthesized at room temperature using E-cat, hematite, and phosphoric acid, with E-cat contents from 0% to 35%. Characterization by XRF, XRD, SEM, compressive strength, and water absorption tests identified an optimal formulation containing 16% E-cat, achieving a maximum compressive strength of 16.6 MPa, 35% higher than the control. This improvement can be attributed to the dual function of E-cat, acting both as a micro-aggregate that promotes matrix densification and as a pozzolanic component that enhances mechanical reinforcement. These results demonstrate that iron phosphate ceramics represent a low-energy and sustainable strategy for the immobilization of spent catalysts and the production of durable construction composites. Full article

Phosphogypsum, the primary solid waste from the wet-process phosphoric acid industry, poses significant environmental and health risks due to large-scale stockpiling. To promote its resource utilisation, this study systematically evaluated the solidification and stabilisation performance of phosphogypsum–coal fly ash cementitious material (PAC) for Cr(VI)-contaminated soil under high-chloride conditions. Phosphogypsum reactivity was enhanced via mechanical activation and high-temperature calcination. An orthogonal experimental design was employed to analyse the effects of multiple factors—including calcination temperature and duration—on compressive strength and heavy metal leaching behaviour. Results show that PAC prepared from coal ash calcined at 600 °C for 3 h exhibits excellent mechanical properties and Cr(VI) stabilisation efficacy under high-chloride conditions, achieving a maximum compressive strength of 28.75 MPa and a Cr(VI) leaching concentration as low as 15.69 μg/L. Microstructural characterisation revealed the synergistic formation of a dense framework between C–S–H gel and calcium aluminate, conferring superior mechanical strength. Substitution and chelation mechanisms of Cl⁻ ions played a key role in enhancing corrosion resistance. This study provides theoretical support and technical guidance for the high-value utilisation of phosphogypsum-based materials in remediating saline–alkali-contaminated soils. Full article

Phosphogypsum (PG) is a byproduct of wet-process phosphoric acid production and contains soluble phosphorus (P), fluorine (F), and other harmful impurities in addition to calcium sulfate. Its acidic leachate enriched with P and F poses long-term risks to soil and surrounding water bodies. Owing to the incorporation of soluble P and F within calcium sulfate crystal interlayers, these contaminants are gradually released during storage, making it difficult to achieve an economically efficient and environmentally benign treatment of PG at an industrial scale. In this study, a low-cost and sustainable process for the effective and long-term immobilization of soluble P and F in PG was developed using sulfuric acid-activated red mud (RM), an industrial waste rich in Fe and Al. After pulping PG with water, activated RM was added, followed by pH adjustment with Ca(OH)₂, leading to the in situ formation of amorphous calcium aluminate and calcium ferrite polymers with strong adsorption affinity toward soluble P and F. The immobilization mechanism and phase evolution were systematically investigated using inductively coupled plasma optical emission spectroscopy (ICP-OES, PS-6PLASMA SPECTROVAC, BAIRD, USA), on a Rigaku Miniflex diffractometer (Rigaku Corporation, Tokyo, Japan), scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM-EDS), and zeta potential analysis. The leachate of PG treated with activated RM and Ca(OH)₂ contained P < 0.5 mg/L and F < 10 mg/L at pH 8.5–9.0, meeting environmental requirements (pH = 6–9, P ≤ 0.5 mg/L, F ≤ 10 mg/L). Moreover, the immobilized P and F exhibited enhanced stability during long-term stacking, indicating the formation of durable immobilization products. This study demonstrates an effective “treating waste with waste” strategy for the large-scale, environmentally safe utilization of phosphogypsum. Full article

Tetracycline is a low-cost broad-spectrum antibiotic and widely used in medicine and aquaculture. Its residues are usually released into the environment through wastewater, which may lead to the spread of antibiotic resistance genes and pose ecological risks. To address this environmental issue, a hierarchical lignin-derived porous carbon (LPHC) was synthesized using renewable biomass lignin as the precursor through a combined phosphoric acid-activated hydrothermal pretreatment. The resulting LPHC was used to effectively remove tetracycline from aqueous solutions. Characterization results indicated that LPHC had a high specific surface area (1157.25 m²·g⁻¹), a well-developed micro-mesoporous structure, and abundant surface oxygen-containing functional groups, which enhanced its interaction with target pollutants. Adsorption experiments showed that LPHC exhibited excellent adsorption performance for tetracycline, with a maximum adsorption capacity of 219.81 mg·g⁻¹. The adsorption process conformed to the Langmuir isotherm model, indicating that monolayer chemical adsorption was dominant. Mechanism analysis further confirmed that the adsorption process was controlled by multiple synergistic interactions, including pore filling, π-π electron donor–acceptor interactions, hydrogen bonding, and electrostatic attraction. This work proposes a feasible strategy to convert waste biomass into high-performance and environmentally friendly adsorbents, which provides technical feasibility for sustainable water purification technologies. Full article

Phosphogypsum (PG) is the main by-product of wet-process phosphoric acid production. Its annual global production reaches about 200 million tons, yet its utilization rate remains low. Consequently, long-term stockpiling of large PG volumes poses immense pressure to the ecological environment. To mitigate negative environmental impacts, the utilization of PG is imperative. Despite progress in PG utilization and 3D-printing technology, there is still a significant lack of understanding about the synergistic activation mechanisms in multi-solid-waste systems. In particular, the composition design, microstructure evolution, and structure–property relationships of 3D-printed PG-based composites are not well-studied, which limits their high-value engineering applications. Three-dimensional-printed phosphogypsum concrete (3DPPGC) is proposed here, promoting PG resource utilization by leveraging the expanding applications of 3D-printed concrete (3DPC). However, the strength of 3DPPGC needs to be enhanced to meet engineering requirements. This study designed the mix proportion of 3DPPGC and fabricated the corresponding test specimens. The optimal Cement Replacement Ratio (CRR) was determined through experimental testing, and the mechanism behind the strength enhancement of the 3DPPGC was elucidated. The results indicated that the 3DPPGC’s mechanical properties peaked at the 70% CRR. Compared with cast specimens, 3DPPGC exhibited a 1.52% increase in 28-day flexural strength in the y-direction, reaching 4.69 MPa. The early-age compressive strength, flexural strength, and later-age compressive strength of 3DPPGC were significantly enhanced when PG, blast-furnace slag (BS), fly ash (FA), and silica fume (SF) were used to partially replace cement. This study provides a theoretical and experimental basis for the large-scale, high-value application of PG in intelligent construction. Full article

Improper disposal of granite sawdust from stone processing and heavy metal-containing tailings sand can pose severe threats to the environment and human health. Based on their physicochemical properties, granite sawdust was used to synthesize a zeolite-based stabilizer (GFAS) for immobilizing lead (Pb) and zinc (Zn) in tailings waste. The stabilizer was prepared through an alkali fusion–hydrothermal method, followed by phosphoric acid modification. Characterization by XRD, SEM-EDS, and BET revealed that GFAS possesses a Na-P1 zeolite structure (Na₆Al₆Si₁₀O₃₂) with a micro-mesoporous texture and a specific surface area of 35.00 m²/g, representing a 10-fold increase over raw sawdust. The cation exchange capacity (CEC) of GFAS reached 57.08 cmol⁺/kg, a 116-fold enhancement. The stabilization mechanism involved synergistic physical adsorption, chemical precipitation (e.g., Pb₃(PO₄)₂, Zn(OH)₂), and ion exchange. This study presents a sustainable “waste-treats-waste” strategy for effectively reducing the mobility of heavy metals in tailings waste, thereby contributing to the remediation of seepage from tailings pond foundations. Full article

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb²⁺, Cu²⁺, Zn²⁺, and Ni²⁺ ions. The zeolite demonstrated a high selectivity for Pb²⁺, followed by moderate uptake of Cu²⁺, while Zn²⁺ and Ni²⁺ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications. Full article

Construction and demolition waste, when used as the substrates of constructed wetlands, provide notable environmental benefits: purification performances and substantial economic advantages compared with conventional substrates such as gravels. However, the high effluent pH induced by waste concrete severely restricts its practical application in such systems. The body of research focused on overcoming this limitation is rather limited. To address this limitation, this study proposed a strategy based on the configurations of acid alkaline substrates. A pilot-scale vertical flow constructed wetland experiment was carried out to evaluate the feasibility of this approach through three treatments: (1) waste concrete alone (Concrete), (2) waste concrete as the upper layer combined with perlite (an acidic substrate (Concrete + Perlite)), and (3) a uniform mixture of waste concrete and perlite (Mixed). The results demonstrate that the Concrete treatment exhibited a persistent high pH problem, where the effluent pH values remained above 9, even after five months of operation. In contrast, the Concrete + Perlite and Mixed treatments effectively mitigated the excessive effluent pH (<8.2). Relative to the Concrete treatment, both the Concrete + Perlite and Mixed treatments significantly enhanced the removal efficiencies of chemical oxygen demand (COD) (from 43.7% to above 68.5%), total nitrogen (TN) (from 31.8% to above 86.5%), and ammonium nitrogen (NH₄⁺-N) (from 96.7% to 96.9%), whereas the removal efficiency of total phosphorous (TP) showed only a slight decrease. No significant differences in pollutant removal performance were observed between the Concrete + Perlite and Mixed treatments. Moreover, the Concrete + Perlite and Mixed treatments substantially increased the bacterial diversity within the substrate biofilm compared with the Concrete treatment, although differences in the bacterial community composition between the Concrete + Perlite and Mixed were relatively minor. Overall, configuring pH-balanced substrates through the combination of acidic and alkaline matrices provided effective and sustainable integrity for promoting the resource of construction and demolition waste in constructed wetlands. Full article