Search Results (180)

This study optimizes the production of activated carbons from hydrothermally carbonized (HTC) biomass using potassium hydroxide (KOH) and phosphoric acid (H₃PO₄) as activating agents. A 2³ factorial experimental design evaluated the effects of agent-to-precursor ratio, dry impregnation time, and activation duration on mass yield and iodine adsorption capacity. KOH-activated carbons achieved superior iodine numbers (up to 1289 mg/g) but lower mass yields (18–35%), reflecting enhanced porosity at the cost of material loss. Conversely, H₃PO₄ activation yielded higher mass retention (up to 54.86%) with moderate iodine numbers (up to 1117.3 mg/g), balancing porosity and yield. HTC pretreatment at 190 °C reduced the ash content, thereby enhancing the stability of hydrochar. These findings highlight the trade-offs between adsorption performance and process efficiency, with KOH suited for high-porosity applications (e.g., water purification) and H₃PO₄ for industrial scalability. The study advances biomass waste valorization, aligning with circular economy principles and offering sustainable solutions for environmental and industrial applications, such as water purification and energy storage. Full article

Rare earth metals (REMs) are vital for high-tech industries, but their extraction from secondary sources is challenging due to environmental and technical constraints. This study investigates the ion-exchange extraction of light REMs (neodymium, praseodymium, and samarium) from sulfuric and phosphoric acid solutions, modeling industrial leachates from apatite concentrates and phosphogypsum. The study considers the use of anion- and cation-exchange resins with different functional groups for efficient and environmentally safe REM separation. Experimental sorption isotherms were obtained under static conditions at 298 K and analyzed using a thermodynamic model based on the linearization of the mass action equation. Equilibrium constants and Gibbs energy were calculated, which reveals the spontaneity of the processes. Cation-exchange resins demonstrated high selectivity towards individual REMs, while anion-exchange resins were suitable for group extraction. Infrared spectral analysis confirmed the presence of sulfate and phosphate complexes in the resin matrix, clarifying the ion-exchange mechanisms. Thermal effect measurements indicated exothermic sorption on anion-exchange resins with negative entropy and endothermic sorption on cation-exchange resins with positive entropy. The findings highlight the potential of ion-exchange resins for selective and sustainable REM recovery, offering a safer alternative to liquid extraction and enabling the valorization of industrial wastes like phosphogypsum for resource recovery. Full article

To address severe ammonia gas and dust pollution coupled with resource waste in exhaust gases from urea prilling towers, a production process for gasified biochar-based slow-release fertilizer is proposed to achieve resource recovery of exhaust pollutants. Through phosphoric acid impregnation modification applied to gasified biochar, its ammonia gas adsorption capacity was significantly enhanced, with saturated adsorption capacity increasing from 0.61 mg/g (unmodified) to 32 mg/g. Coupled with the tower-top bag filter, the modified biochar combines with ammonia gas and urea dust in exhaust gases, subsequently forming biochar-based slow-release fertilizer through dehydration and granulation processes. Material balance analysis demonstrates that a single 400,000-ton/year urea prilling tower achieves a daily fertilizer production capacity of 55 tons, with 18% active ingredient content. The nitrogen content can be upgraded to national standards through urea supplementation. Economic analysis demonstrates a total capital investment of USD1.2 million, with an annual net profit of USD0.88 million and a static payback period of 1.36 years. This process not only achieves ammonia gas emission reduction but also converts waste biochar into high-value fertilizer. It displays dual advantages of environmental benefits and economic feasibility and provides an innovative solution for resource utilization of the exhaust gases from the urea prilling process. Full article

The escalating threats of climate change, pollution, and a rapidly growing global population are putting immense pressure on water resources, highlighting the urgent need for innovative wastewater recycling solutions. This study explores the potential of biochar, derived from common kitchen waste as a sustainable and efficient adsorbent for copper removal from contaminated water. Seven factors were studied for their influence on the adsorption process, including heavy metal concentration (50–250 ppm), biochar dosage (0.5–2.5 g), contact time (30 min to 29 h), temperature (20–80 °C), pH (2.67–8.07), and the efficacy of activated versus non-activated biochar, with activation carried out using phosphoric acid, silver nitrate, and sulfuric acid. Biochar characterization using Raman spectroscopy, specific surface area by Brunauer–Emmett–Teller analysis (BET), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Scanning Electron Microscopy—Energy Dispersive X-ray Spectroscopy (SEM-EDX), and zeta potential analysis revealed its robust adsorption capacity. Notably, silver nitrate-loaded biochar exhibited the highest adsorption capacity (24.44 mg/g) at 250 ppm of copper and the highest removal rate at about 99.3%, whereas phosphoric acid activation reduced this capacity to 5 mg/g due to structural damage. Importantly, biochar’s adsorption capacity was found to be pH-independent, simplifying operational requirements for treatment systems. Optimal conditions for maximum copper removal were determined to be 100 ppm of copper, a temperature of 60 °C, and a contact time of 30 min. The Langmuir isotherm model best described the adsorption process, indicating a monolayer adsorption with a maximum capacity of 23.25 mg/g. This comprehensive analysis underscores biochar’s potential as a cost-effective, efficient, and environmentally friendly solution for copper removal from wastewater. Full article

Compressed earth blocks (CEBs) obtained by laterite material geopolymerization have great potential as building materials; however, plastic waste recycling remains an important challenge for the 21st century. Samples of lateritic materials (LAT) from the locality of Kompina and its surroundings (Littoral-Cameroon) were collected, given the region’s association with polyethylene terephthalate powder (P). They were used to make geopolymeric laterite bricks using a phosphoric acid solution (A) concentrated at 10 mol/L, at a fixed value of 20% phosphoric acid, and values of 0, 5, 10, 15, and 20% polyethylene terephthalate (PET) powder. To assess the suitability of these formulations for construction, the CEBs were tested and their physico-mechanical and thermal characteristics determined, including water absorption rate, compressive strength (CS), thermal conductivity, and effusivity. It was revealed that water absorption decreased for the LAT1 and LAT6 formulas, at 6.73% and 5.01%, respectively, with the lowest value being recorded when 10% of the PET powder was used. The water absorption increased beyond this percentage; the CS values did too, with a peak at 10% PET powder, reaching 6.92 MPa and 6.96 MPa for LAT1 and LAT6, respectively, and values decreasing beyond this point. The thermal conductivity and effusivity decreased, with the lowest values at 20% of the PET powder being 0.289 W·m⁻¹·K⁻¹ and 1078.46 J·K⁻¹·m⁻²·s^−1/2, and 0.289 W·m⁻¹·K⁻¹ and 1078.2 J·K⁻¹·m⁻²·s^−1/2 for LAT1 and LAT6, respectively. Based on the results obtained, we conclude that the formulation LAT-P10A20 is the most recommendable. Full article

The mesocarp, a by-product of coconut production, consists of a fibrous outer layer and a medullary tissue. These fibers can be utilized as an alternative source for producing activated carbon (AC). This study presents a method for producing activated carbon from coconut mesocarp fibers (CMFs) using a phosphoric acid (H₃PO₄) solution as the activating agent. The chemical activation process involves two stages: (1) carbonization of the CMFs, and (2) activation with H₃PO₄ at elevated temperatures. AC was characterized by its structural, thermal, surface morphological, and elemental properties. The resulting AC developed a lamellar structure with a porous network. Notably, the AC treated with a 60% v/v H₃PO₄ solution demonstrated a BET adsorption surface area of 1508 m²/g, a total pore volume of 0.871 cm³/g, and an average pore diameter of 2.20 nm. Fourier-transform infrared spectroscopy (FTIR) confirmed the presence of aromatic rings in the AC, while thermogravimetric analysis showed that the AC decomposed at 428 °C, compared to 418 °C for the non-activated carbon. Elemental analysis revealed a 9.04% increase in carbon content in the AC. Producing activated carbon from coconut mesocarp fibers offers a cost-effective method to generate high-surface-area activated carbon from agro-industrial waste. Full article

Red mud (RM) is a strongly alkaline waste residue produced during alumina production, and its high alkali and fine particle characteristics are prone to cause soil, water, and air pollution. Phosphogypsum (PG), as a by-product of the wet process phosphoric acid industry, poses a significant risk of fluorine leaching and threatens the ecological environment and human health due to its high fluorine content and strong acidic properties. In this study, RM-based cemented paste backfill (RCPB) based on the synergistic curing of PG and ordinary Portland cement (OPC) was proposed, aiming to achieve a synergistic enhancement of the material’s mechanical properties and fluorine fixation efficacy by optimizing the slurry concentration (63–69%). Experimental results demonstrated that increasing slurry concentration significantly improved unconfined compressive strength (UCS). The 67% concentration group achieved a UCS of 3.60 MPa after 28 days, while the 63%, 65%, and 69% groups reached 2.50 MPa, 3.20 MPa, and 3.40 MPa, respectively. Fluoride leaching concentrations for all groups were below the Class I groundwater standard (≤1.0 mg/L), with the 67% concentration exhibiting the lowest leaching value (0.6076 mg/L). The dual immobilization mechanism of fluoride ions was revealed by XRD, TGA, and SEM-EDS characterization: (1) Ca²⁺ and F⁻ to generate CaF₂ precipitation; (2) hydration products (C-S-H gel and calixarenes) immobilized F⁻ by physical adsorption and chemical bonding, where the alkaline component of the RM (Na₂O) further promotes the formation of sodium hexafluoroaluminate (Na₃AlF₆) precipitation. The system pH stabilized at 9.0 ± 0.3 after 28 days, mitigating alkalinity risks. High slurry concentrations (67–69%) reduced material porosity by 40–60%, enhancing mechanical performance. It was confirmed that the synergistic effect of RM and PG in the RCPB system could effectively neutralize the alkaline environment and optimize the hydration environment, and, at the same time, form CaF₂ as well as complexes encapsulating and adsorbing fluoride ions, thus significantly reducing the risk of fluorine migration. The aim is to improve the mechanical properties of materials and the fluorine-fixing efficiency by optimizing the slurry concentration (63–69%). The results provide a theoretical basis for the efficient resource utilization of PG and RM and open up a new way for the development of environmentally friendly building materials. Full article

The application of circular economy principles to the sustainable management of waste from the pulp industry presents significant environmental challenges. In this context, using biological sludge as a raw material for producing activated biochar (BC) emerges as a promising and sustainable alternative. This study evaluated the valorization of biological sludge through the synthesis of activated BC for the removal of color, chemical oxygen demand (COD), and conductivity from the industry’s effluent. BC was produced using chemical activation with phosphoric acid (H₃PO₄) and potassium hydroxide (KOH), followed by pyrolysis at 500 °C and 450 °C, respectively. A central composite rotational design (CCRD) was applied to optimize the process. The optimized BCs were characterized by proximate analysis, FTIR, BET surface area, higher heating value (HHV), and SEM. Adsorption assays showed that H₃PO₄-activated BC achieved removal efficiencies of 52.2% for color, 23.9% for COD, and 46.2% for conductivity at a dosage of 5 g L⁻¹. Conversely, KOH-activated BC did not perform effectively. The results highlight the influence of activation and pyrolysis on BC properties and confirm the potential of this approach for the tertiary treatment of industrial effluents, contributing to waste valorization and environmental sustainability. Full article

To address the limitations of low CuO loading and poor dispersion in conventional supported adsorbents, in this study, MOF (metal–organic framework)-derived CuO with Ce doping (Cu_xCe_yO) was synthesized and used for the adsorption–oxidation of PH₃ under low-temperature and low-oxygen conditions. The results demonstrated that Ce doping increased the PH₃ capacity of the adsorbent from 75.54 mg·g⁻¹ (MOF-derived CuO) to 226.87 mg·g⁻¹ (Cu₁Ce_0.2O). The characterization results indicated that Ce doping significantly altered the physicochemical properties of CuO. Specifically, Cu₁Ce_0.2O exhibited optimal CuO dispersion, the highest adsorbed oxygen concentration, superior redox performance, an increased number of basic sites, and a larger specific surface area and pore volume, all contributing to its improved performance. Analysis of the exhausted adsorbent revealed the formation of Cu₃P and phosphoric acid. And the deactivation of the adsorbent can be attributed to the consumption of CuO and the blockage of pore structure. Surprisingly, the exhausted adsorbent demonstrated considerable photocatalytic performance due to the formation of Cu₃P, enabling the resource utilization of the waste adsorbent, making it a promising material for the adsorption–oxidation of PH₃. This waste-to-resource conversion reduces hazardous solid waste while creating value-added photocatalysts, establishing a sustainable lifecycle from pollutant removal to functional material regeneration. Full article

The feasibility of producing high-quality zinc phosphate cement based on a frit-sintered mixture of ZnO, SiO₂, MgO, and Bi₂O₃ oxides, with the addition of phosphorous slag and an aqueous solution of orthophosphoric acid as the mixing liquid, was demonstrated. The raw materials used for zinc phosphate cement preparation were investigated using various physicochemical analysis methods. It was found that the phosphorous slag contains silicon oxide (37.6%), aluminum oxide (4.49%), calcium oxide (42.4%), magnesium oxide (2.19%), as well as fluorine (1.94%) and calcium fluoride (4.91%). The slag predominantly consists of an amorphous glassy phase with minor inclusions of crystalline components. During the sintering process, the addition of 1.5–3.0 wt.% phosphorous slag to the frit promotes the formation of low-melting eutectics due to the presence of fluorides, resulting in a 100 °C reduction in the sintering temperature. An optimal zinc phosphate cement powder composition was developed, comprising: ZnO—83.0%, MgO—9.0%, SiO₂—3.5%, Bi₂O₃—3.0%, and phosphorous slag—1.5%. The resulting sintered product exhibited a whiteness of 97.8%, which exceeds that of the reference sample by 2.6%. Upon mixing the powder with the mixing liquid, zinc ions are released first, initiating a chemical reaction that leads to the formation of zinc, magnesium, and aluminum phosphates. The compressive strength of the resulting composite cements ranged from 101.8 to 111.9 MPa, fully complying with the requirements for cement grade as specified in GOST 31578-2012. Full article

This study systematically investigated the extraction and separation of ytterbium (Yb) and nickel (Ni) from manganese (Mn)- and calcium (Ca)-containing heavy metal solutions using 2-ethylhexyl phosphoric acid mono-2-ethylhexyl ester (HEHEHP) in nitric acid media. Results demonstrated that the logarithms of distribution ratios for Yb, Ni, Mn, and Ca exhibited positive correlations with both solution pH and the logarithm of extractant concentration, consistent with theoretical models. Elevated initial metal concentrations reduced distribution ratios for all elements, indicating extraction inhibition. Ytterbium back-extraction efficiency increased proportionally with hydrochloric acid concentration and the number of back-extraction stages. Optimization of key extraction parameters established predictive equilibrium relationships: Yb/Ni and Mn/Ca separation coefficients increased with decreasing acidity and extractant concentration, whereas Mn/Ni and Ca/Ni coefficients rose under higher acidity and extractant conditions. Infrared spectroscopy confirmed HEHEHP-Yb complexation mechanisms, with extractant stability retained through multiple reuse cycles. Optimized cascade processing parameters (3 extraction stages, 3 washing stages, 4 back-extraction stages) achieved >99.9% purity for both Yb and Ni. This validated methodology provides a robust technical framework for heavy metal waste treatment and high-value element recovery. Full article

This study examines the potential of phosphogypsum—a by-product of the phosphoric acid production process—as a low-cost and sustainable adsorbent for the removal of crystal violet dye from aqueous solutions. Phosphogypsum was characterized using X-ray fluorescence, X-ray diffraction, particle size distribution, and zeta potential measurements, revealing that it is primarily composed of di-hydrate calcium sulfate, with a negatively charged surface in the pH range from 1.8 to 8.2 and a mean particle size of 12.2 microns. Experiments were conducted to evaluate the effects of pH, adsorbent dose, contact time, and temperature on its adsorption ability. The results indicated that the adsorption capacity increased with the pH up to a value of 5, while higher initial dye concentrations enhanced the uptake capacity but reduced the removal efficiency. The adsorption process was well described by the Langmuir isotherm, suggesting chemisorption as the dominant mechanism, while the pseudo-second-order kinetic model indicated that adsorption primarily occurred on the exterior surface. The thermodynamic analysis revealed that the process was exothermic and spontaneous at 20 °C and 30 °C, with a decrease in favorability at higher temperatures. The adsorbent demonstrated reusability, with a removal efficiency of 71% after five regeneration cycles. Furthermore, phosphogypsum was successfully applied to treat real textile effluent, achieving significant reductions in both biochemical oxygen demand (71%) and dye content (87%). These findings highlight the potential of phosphogypsum as an effective and eco-friendly adsorbent for wastewater treatment, contributing to waste valorization and environmental sustainability. Full article

The increasing demand for critical metals has intensified efforts to recover valuable metals from various sources, including secondary waste. Zn-Pb tailings contain both major and trace metals with economic and environmental significance. This study examined the extraction of transition metals from Zn-Pb tailings using inductively coupled plasma mass spectrometry (ICP-MS) at a constant time of 30 min. Metal extraction efficiencies were evaluated using N-Methyl-N,N,N-trioctylammonium chloride (Aliquat 336), methyl salicylate (MS), di(2-ethylhexyl) phosphoric acid (D2EHPA), tributyl phosphate (TBP),2,4,6-tris(allyloxy)-1,3,5-triazine (TAOT), and triethyl phosphate (TEP). Increasing mixing rates improved mass transfer, enhancing recoveries, with Hf⁴⁺, Ti⁴⁺, and Fe³⁺ reaching 88, 56, and 50%, respectively, at 1000 rpm (mixing rate; rotation per minute) using D2EHPA. At a mixing rate of 1000 rpm, 10% TEP recovered 25% of Cu²⁺ and 34% of Mn²⁺, while 150 g/L extracted 48% of Hf⁴⁺ and 46% of V⁴⁺. Additionally, 10% TBP extracted 33% of Mn²⁺ and 35% of V⁴⁺, 10% MS recovered 41% of Mn²⁺ and 39% of V⁴⁺, while TAOT extracted 35% of V⁴⁺. At room temperature (22.5 °C) and 1400 rpm, 10% of D2EHPA recovered 80% of Hf⁴⁺, 73% of Ti⁴⁺, and 61% of Fe²⁺. However, 10% TAOT selectively recovered 50% of V⁴⁺, while 10% MS, under the same conditions, recovered 50% of V⁴⁺ with co-extraction of Mn²⁺ and Cu²⁺ (<10%). A total of 150 g/L Aliquat 336 effectively extracted Hf⁴⁺ (66%), Zn²⁺ (19%), and V⁴⁺ (56%). A total of 10% TBP recovered 53% and 47% of Mn²⁺ and V⁴⁺, respectively. A total of 10% TEP recovered Cu²⁺ (45%), Mn²⁺ (55%), Zn²⁺ (29%), V (40%), and 26% of Ni²⁺. At room temperature (22.5 °C) and 1400 rpm, pH changes significantly affected extraction, with D2EHPA (10%) demonstrating 89% efficiency for Hf⁴⁺ at pH 1.3, while other metals showed lower recoveries. TEP (10%) increased Cu²⁺ and Hf⁴⁺ recovery to 52% and 80%, respectively, at pH 1.3, while 150 g/L Aliquat 336 favored Cu²⁺ (58%), with co-extraction of 16% of Zn²⁺ at pH 1.3. TBP (10%) extracted 60% and 61% of Cu²⁺ and Fe, respectively, at pH 1.3, while 10% of MS recovered 55% and 50% of V, respectively. A concentration of 10% D2EHPA favored the recovery of 90% of Hf⁴⁺ at pH 1.3, with less than 35% co-extraction of Cu²⁺, Mn²⁺, Zn²⁺, and Fe²⁺. At 1400 rpm, temperature also influenced extraction, with D2EHPA recovering 84% of Hf⁴⁺ at 35 °C, 77% of Ti (55 °C), and 79% of Fe (55 °C) and TBP extracting 73% of Cu²⁺, 67% of Mn²⁺, 68% of Zn, 60% of V⁴⁺, and 47% of Ni²⁺ at 55 °C. A concentration of 10% MS extracted 61% of V⁴⁺and 54% of Fe²⁺, while 150 g/L recovered 61% of V⁴⁺ at 55 °C. TAOT extracted 46% of Mn and 41% of V⁴⁺, while 10% TEP recovered 60% of Mn and 32% of V⁴⁺ at 55 °C. These outcomes contribute to an improved understanding of the solvent extraction mechanisms of different ligands. Full article

This study examined significant changes in phosphogypsum, a byproduct of the phosphoric acid industry, induced via mechanical activation through intensive grinding using a planetary ball mill. Alterations in crystallinity, surface area, and zeta potential were monitored using X-ray diffraction, Brunauer–Emmett–Teller analysis, zeta potential measurements, X-ray photoelectron spectroscopy, and scanning electron microscopy. The severe grinding of this mining waste led to the conversion of gypsum (CaSO₄·2H₂O) to anhydrite (CaSO₄), an increase in surface area from 5.8 m²/g to 17.8 m²/g, and a decrease in pore radius from 76.6 nm to 9.3 nm. The zeta potential shifted as the isoelectric point changed from pH 8.5 to pH 4.3. These modifications enhanced the material’s potential as a cost-effective and eco-friendly adsorbent for wastewater treatment. The enhanced adsorption capabilities for Cd and Pb were evaluated, revealing a higher adsorption capacity (~40 mg/g for both) and removal efficiency (~90% for Cd and ~80% for Pb) for activated phosphogypsum. The adsorption process followed the Freundlich isotherm and pseudo-second-order kinetic model, indicating its physisorption nature and spontaneous thermodynamic characteristics, and highlighting its potential for wastewater treatment. The mechanically activated adsorbent demonstrated over 90% desorption efficiency over five cycles, ensuring effective regeneration and reusability for Cd and Pb removal. Real tannery wastewater was treated using mechanically activated phosphogypsum at pH 6 and 70 °C for 60 min, achieving a 94% Cd and 92% Pb removal efficiency, with an overall heavy metal removal efficiency of up to 83%. This study demonstrates the sustainable utilization of phosphogypsum, contributing to green wastewater management and environmental protection. Full article

Ultra-high-performance concrete is a high-strength and durable material widely used in infrastructure, but its high cement content raises environmental concerns, particularly in terms of CO₂ emissions and resource consumption. Phosphogypsum, an industrial by-product of phosphoric acid production, presents a sustainable alternative by partially replacing cement, thereby reducing cement demand and addressing solid waste disposal issues. This study investigates the effects of PG incorporation (0–40%) on hydration kinetics, mechanical properties, and volume stability in UHPC. The results indicate that increasing PG content delays hydration, affecting the induction period and peak hydration time. XRD and TG analysis confirm that PG modifies hydration product formation, influencing the development of key hydration phases. Strength tests reveal that moderate PG replacement (10–20%) maintains or improves long-term mechanical performance, while excessive PG replacement negatively impacts strength development. Additionally, PG effectively reduces autogenous shrinkage, improving the volume stability of UHPC. These findings highlight that PG can serve as a viable supplementary cementitious material in UHPC, contributing to both environmental sustainability and enhanced material performance. Full article