Search Results (75)

Petroleum oily sludge (OLS), a hazardous by-product of the petroleum industry, and high-alkali lignite (HAL), an underutilized low-rank coal, pose significant challenges to sustainable waste management and resource efficiency. This study systematically investigated the combustion behavior, reaction pathways, and gaseous-pollutant-release mechanisms across varying blend ratios, utilizing integrated thermogravimetric-mass spectrometry analysis (TG-MS), interaction analysis, and kinetic modeling. The key findings reveal that co-combustion significantly enhances the combustion performance compared to individual fuels. This is evidenced by reduced ignition and burnout temperatures, as well as an improved comprehensive combustion index. Notably, an interaction analysis revealed coexisting synergistic and antagonistic effects, with the synergistic effect peaking at a blending ratio of 50% OLS due to the complementary properties of the fuels. The activation energy was found to be at its minimum value of 32.5 kJ/mol at this ratio, indicating lower reaction barriers. Regarding gas emissions, co-combustion at a 50% OLS blending ratio reduces incomplete combustion products while increasing CO₂, indicating a more complete reaction. Crucially, sulfur-containing pollutants (SO₂, H₂S) are suppressed, whereas nitrogen-containing emissions (NH₃, NO₂) increase but remain controllable. This study provides novel insights into the synergistic mechanisms between OLS and HAL during co-combustion, offering foundational insights for the optimization of OLS-HAL combustion systems toward efficient energy recovery and sustainable industrial waste management. Full article

This work investigated the effect of experimental conditions of dry and wet torrefaction on the properties of olive leaves and olive pomace. Torrefaction improved the fuel properties of olive waste. According to Van Krevelen parameters (O/C and H/C ratios), torrefied biomass, tested as solid biofuel, achieved a similar quality threshold to lignite. For example, dry torrefaction conducted at 230 °C for 80 min reduced the O/C and H/C ratios of olive leaves from 0.51 and 1.51 for raw biomass to 0.25 and 1.17 for torrefied biomass, respectively. Under the same conditions, the O/C and H/C ratios of olive pomace were also reduced from 0.34 and 1.60 to 0.27 and 1.36, respectively. Calorific values of raw olive leaves and olive pomace amounted to 18.0 and 23.2 MJ/kg, respectively. Following dry torrefaction and biomass conversion into biochar, calorific values of olive leaves and olive pomace increased by 24% and 14% up to 22.2 and 26.3 MJ/kg through dry torrefaction, compared with 17% and 23% increments up to 21.1 and 28.5 MJ/kg through wet torrefaction, respectively. Interestingly, biomass processing through wet torrefaction performed in a fluidized bed powered by superheated steam could be completed 8- to 12-fold more rapidly than dry torrefaction. SEM analysis indicated a breakdown of the surface structure of olive waste following the torrefaction process. According to the Brunauer–Emmett–Teller (BET) method, total pore surface areas of biochar obtained from wet torrefaction of olive pomace and olive leaves amounted to 3.6 m²/g and 0.8 m²/g, with total pore volumes amounting to 0.0225 cm³/g and 0.0103 cm³/g, respectively. Maximal contents of 5-hydroxymethylfurfural and furfural in liquid by-products from dry torrefaction amounted to 1930 and 1880 mg/1 kg, respectively. Alternately, in liquid by-products from wet torrefaction, concentrations of these high-value compounds remained very low. Full article

The combustion of hard coal and lignite in power and combined heat and power plants generates significant amounts of coal fly ash (CFA), a waste material with variable properties. CFA naturally contains radionuclides, specifically naturally occurring radioactive materials (NORMs), which pose potential radiological risks to the environment and human health during their storage and utilization, including their incorporation into building materials. Although global research on the radionuclide content in CFA is available, there is a clear gap in detailed and current data specific to Central and Eastern Europe and notably, a lack of a systematic analysis investigating the influence of installed power plant capacity on the concentration profile of these radionuclides in the generated ash. This study aimed to fill this gap and provide crucial data for the Polish energy and environmental context. The objective was to evaluate the concentrations of selected radionuclides (²³²Th, ²²⁶Ra, and ⁴⁰K) in coal fly ash samples collected between 2020 and 2023 from 19 Polish power and combined heat and power plants with varying capacities (categorized into four groups: S1–S4) and to assess the associated radiological risk. Radionuclide concentrations were determined using gamma spectrometry, and differences between groups were analyzed using non-parametric statistical methods, including PERMANOVA. The results demonstrated that plant capacity has a statistically significant influence on the concentration profiles of thorium and potassium but not radium. Calculated radiological hazard assessment factors (Ra_eq, H_ex, H_in, IAED) revealed that although most samples fall near regulatory limits (e.g., 370 Bq kg⁻¹ for Ra_eq), some exceed these limits, particularly in groups S1 (plants with a capacity less than 300 MW) and S4 (plants with a capacity higher than 300 MW). It was also found that the frequency of exceeding the annual effective dose limits (IAEDs) showed an increasing trend with the increasing installed capacity of the facility. These findings underscore the importance of plant capacity as a key factor to consider in the radiological risk assessment associated with coal fly ash. This study’s outcomes are crucial for informing environmental risk management strategies, guiding safe waste processing practices, and shaping environmental policies within the energy sector in Central and Eastern European countries, including Poland. Full article

The valorization of agricultural and industrial solid by-products as secondary resources in the development of value-added materials can contribute to environmental health protection, particularly in the climate change era. Current advances in environmental legislation also encourage manufacturers to optimize waste management, upgrading and utilization towards resource conservation, energy efficiency and cost reduction in the context of a circular economy. In the present research, the elaboration of novel sustainable ceramics is investigated by sintering (at 800 °C for 2 or 6 h) of compacted mixtures composed of lignite fly ashes along with biomass ash (olive kernel ash) at different proportions. It appears that the chemical, mineralogical and morphological characteristics of these by-products promote their use as starting materials in ceramic engineering. Characterization and evaluation of the ceramics obtained via XRD and SEM-EDX analysis, as well as Vickers microhardness measurements, confirm the effectiveness of the consolidation process. In fact, the material derived from an 85% Class-C fly ash and 15% biomass ash compact, after 6 h sintering, exhibited greater results in terms of ceramic microstructure and microhardness (380 Hv), while a sintering time of 2 h was barely acceptable. The materials developed can be considered for use in various applications. Full article

During surface coal mining, vast amounts of overburden waste materials—called spoils—are excavated and dumped, forming massive heaps, the sustainable exploitation of which is a top priority globally. This study addresses the advanced geotechnical characterization of spoil materials, focusing on lignite mine spoil heaps, which are often ignored due to their highly heterogeneous nature. This research quantifies the spatial variability in spoil materials from a large heap in Greece, highlighting the importance of a robust geotechnical framework for their effective reclamation. Using statistical analysis and variogram modeling, the scale of fluctuation (SoF) was derived for both the vertical and horizontal directions. The SoF values for spoil properties are found to be on the high end of the natural soil range. Vertical correlations are observed for distances over 10 m, occasionally reaching 20 m, indicating significant spatial variability; in the horizontal direction, the SoF reaches up to 285 m. These findings suggest that spoil elements exhibit important spatial dependence, which is critical for their proper design and exploitation. The results provide a basis for future research and the use of advanced numerical tools, such as the random finite element method, to support geotechnical design and the sustainable exploitation of spoil heaps. Full article

Post-mining land in areas where mineral extraction has occurred may constitute a significant portion of the land used for various purposes. Such land serves as soil-forming parent material for developing anthropogenic soils, which sometimes exhibit unfavorable physicochemical properties. The toxicity of the waste generated during lignite mining is due to a number of factors, whose determination permits the identification of its origin for the subsequent design of technologies for the waste reclamation. The purpose of the study, in consistence with sustainable development, is to identify the causes of the toxicity of brown coal waste from the Lengerskoye deposit, in southern Kazakhstan. These studies have provided the results essential for planning remedial actions necessary to improve the well-being of the local population, in accordance with the principles of sustainable development. The studies were performed using single extraction; forms of Al, Fe, and Mn; soil texture; elemental analysis; phytocoenosis analysis; and diffractometric, IR spectroscopic, SEM, route reconnaissance, and comparative statistical methods. A decrease in the biodiversity of plant species was noted, with a gradual increase with distance from the waste storage sites. The most resistant plant species in the vicinity of the waste dump were Cynodon dactylon (L.) Pers and Alhagi pseudalhagi (M. Bieb.) Desv. ex B. Keller & Shap., while Dodartia orientalis (L.) was the only plant species found at the edge of the waste dump. The high toxicity of lignite waste is determined by such factors as low pH values, about 3.0; high content of active forms of aluminum, iron, and manganese (344.0, 0.90, and 20 mg/kg); high electrical conductivity—2835 µS/cm; waste composition poor in nutrients; and climate aridity. It has been observed that a content of exchangeable aluminum above 100 mg/kg resulted in an almost complete lack of vegetation. Full article

CO₂ emissions from fossil fuel combustion are the main source of anthropogenic greenhouse gases (GHGs). A method of reducing CO₂ emissions is CCUS (carbon capture, utilisation, and storage) technology. One part of CCUS technology involves mineral sequestration as its final stage, utilisation, which can be carried out using natural raw materials or waste. This is a particularly interesting option for power and CHP plants that use coal as their primary fuel. Combustion processes produce fly ash as a waste by-product, which has a high potential for CO₂ sequestration. Calcium fly ash from lignite combustion and fly ash from fluidised bed boilers have particularly high potential due to their high CaO content. Fly ash can be used in the mineral sequestration of CO₂ via direct and indirect carbonation. Both methods use CO₂ and flue gases. Studies conducted so far have analysed the influence of factors such as temperature, pressure, and the liquid-to-solid (L/S) ratio on the carbonation process, which have shown different effects depending on the ash used and the form of the process. Due to the large differences found in the properties of fly ash, related primarily to the type of fuel and boiler used, the process of mineral CO₂ sequestration requires much research into its feasibility on an industrial scale. However, the method is promising for industrial applications due to the possibility of reducing CO₂ emissions and, at the same time, recovering waste. Full article

Open-pit mining generates significant amounts of waste material, leading to the formation of large waste dumps that pose environmental risks such as land degradation and potential slope failures. The paper presents a stability analysis of waste dump slopes in open-pit mining, focusing on the Motru coalfield in Romania. To assess the stability of these dumps, the study employs the Shear Strength Reduction Method (SSRM) implemented in the COMSOL Multiphysics version 6 software, considering both associative and non-associative plasticity models. (1) Various slope angles were analyzed, and the Factor of Safety (FoS) was calculated, showing that the FoS decreases as the slope angle increases. (2) The study also demonstrates that the use of non-associative plasticity leads to lower FoS values compared to associative plasticity. (3) The results are visualized through 2D and 3D models, highlighting failure surfaces and displacement patterns, which offer insight into the rock mass behavior prior to failure. (4) The research also emphasizes the effectiveness of numerical modeling in geotechnical assessments of stability. (5) The results suggest that a non-associative flow rule should be adopted for slope stability analysis. (7) Quantitative results are obtained, with small variations compared to those obtained by LEM. (6) Dilatation angle, soil moduli, or domain changes cause differences of just a few percent and are not critical for the use of the SSRM in engineering. Full article

Tin-containing tailing is classified as a solid waste, but it possesses valuable resources such as tin and iron. Tin-containing tailing exhibits a fine distribution and compact symbiosis of cassiterite- and iron-containing minerals. Therefore, it is difficult to recover and separate cassiterite- and iron-containing minerals using traditional mineral processing methods. The study proposed a novel technology involving pre-concentration, reduction roasting, and magnetic separation for the treatment of tin-containing tailings with a tin grade of 0.14% and an iron grade of 12.79%. The classification pre-concentration method was achieved using a combination of shaking tables, suspension vibration cone separators, and high-gradient magnetic separation with a magnetic field strength of 1.4 T. The discarded tailings ratio reached 73.56%. The gravity pre-enriched concentrates and magnetic pre-enriched concentrates underwent reduction roasting to facilitate the conversion of hematite and goethite into magnetite, respectively. The optimal conditions for reduction roasting of the gravity pre-enriched concentrate were a 10% lignite dosage, a roasting temperature of 650 °C, and a holding time of 80 min. The optimal conditions for reduction roasting of the magnetic pre-enriched concentrate were a 8% lignite dosage, a roasting temperature of 750 °C, and a holding time of 100 min. The reduction roasted products were treated using magnetic separation with a magnetic field strength of 0.16 T. Finally, a tin-rich middling with a tin grade of 2.93% and a recovery ratio of 70.88%, as well as an iron concentrate with an iron grade of 61.95% and a recovery ratio of 68.08% were obtained. The study achieved efficient recoveries of tin and iron from tin tailings, thereby presenting a novel approach for the utilization of resources in the tailing. Full article

The authors of this study focused on the energy and material assessment of processes for processing pellets from metal-bearing waste, specifically Fe concentrate. A mathematical model was created for process evaluation, with which thermotechnical calculations of parameters in the processing of metallized pellets were carried out. Thermodynamic calculations were performed to determine the enthalpy of the charge in individual devices (drying chamber, rotary kiln, cooler). For the reduction of Fe oxides, carbon from coke (with Fe oxide reductions of 50%, 61%, and 92%) and lignite (with Fe oxide reductions of 69% and 92%) were considered as part of the pellets. The degree of reduction of iron oxides was a determining parameter, and the consumption of the reducing agent corresponded to the direct reduction of Fe oxides by carbon with a coefficient of 1.5. Another determining parameter was the input and output temperature in individual devices. For a more precise description of the processes in individual devices, calculations were carried out zonally. The results of the calculations are analyses and recommendations for feasible alternatives for the reducing agent and associated processes. Full article

Both the mineralogy and geochemistry of coal mine waste presents environmental and social challenges while simultaneously offering the potential source for recovery of metals, including critical raw materials (CRMs). Assessing these challenges and opportunities requires effective waste management strategies and comprehensive material characterization. This study deals with the integration of analytical data obtained from various portable sensor technologies. Infrared reflection spectroscopy (covering a wide wavelength range of 0.4 to 15 µm), and geochemical x-ray fluorescence (XRF) were utilized to differentiate between samples belonging to various geological lithologies and quantify elements of interest. Therefore, we developed a methodological framework that encompasses data integration and machine learning techniques. The model developed using the infrared data predicts the Sr concentration with a model accuracy of R² = 0.77 for the testing dataset; however, the model performances decreased for predicting other elements such as Pb, Zn, Y, and Th. Despite these limitations, the approach demonstrates better performance in discriminating materials based on both mineralogical and geochemical compositions. Overall, the developed methodology, enables rapid and in-situ determination of coal mine waste composition, providing insights into waste composition that are directly linked to potential environmental impact, and the possible recovery of economically valuable metals. Full article

Hydrothermal carbonization (HTC) is a promising method for the conversion of agricultural and agro-industrial residues into valuable products. HTC processes biomass through chemical reactions that produce hydrochar, a carbon-rich solid similar to lignite. Unlike other thermochemical processes, HTC can handle high-moisture biomass without pre-drying. This article evaluates the efficiency of HTC on wood chips, wheat straw, and grape pomace, examining their chemical and structural characteristics and critical operational parameters such as the temperature, pressure, biomass/water ratio, and reaction time. The obtained results highlight that the two key process parameters are the temperature and the ratio between the solid biomass and liquid phase. Increasing the first parameter increases the energy content by 20% and increases the carbon concentration by up to 50%, while reducing the oxygen content by 30% in the hydrochar. Varying the second parameter leads to the alternating reduction of the ash content but simultaneously reduces the energy content. The reaction time seems to have a limited influence on the quality parameters of the biochar produced. Lastly, HTC appears to successfully enhance the overall quality of widely available agricultural wastes, such as grape pomace. Full article

This paper presents the results of the application of hazardous waste slag generated by lignite combustion for the adsorption of ethyl xanthate anions (EX) from aqueous solutions. The starting material (RWS) was washed (WWS) and modified (MWS) and then characterized in detail by using different chemical and physical–chemical techniques (determination of chemical composition and content of heavy metals, X-ray diffraction (XRD), infrared spectroscopy (FTIR), determination of textural properties and point of zero charge). Besides the chemical stability of EX, the influence of the initial pH, mass of the adsorbent, initial concentration, and time on the EX anion removal was tested. The characterization results showed that applied waste slag is a hazardous material with complex mineral and structural properties but with good buffer properties and pH stability, which is also characteristic of the MWS sample. The adsorption experiments showed that modification with Cu(NO₃)₂ and Fe(NO₃)₃ significantly increases the adsorption capacity of the starting slag. Under applied experimental conditions, the maximal adsorbed amount of EX anions on the MWS was 210 mg/g, while equilibrium was obtained after 700 min. The Freundlich model and pseudo-second-order model best fit the results, suggesting the complex mechanism of EX removal by the MWS sample. Full article

When designing settlements according to the “Green Building” principle, it is necessary to develop a heating system based on climatic conditions. For example, in areas with a sharply continental climate (cold and prolonged winters), it is sometimes necessary to use solid fuel boilers (in the absence of gas). However, to use these, it is necessary to use biomass or biomass-coal blends as fuel to increase their combustion heat. The addition of biomass waste to coal can be aimed at achieving various objectives: utilization of biomass waste; reduction of solid fossil fuel consumption; improvement of environmental performance at coal-fired boiler houses; improvement of the reactivity of coals or to improve the technical and economic performance of heat-generating plants due to the fact that biomass is a waste from various types of production, and its cost depends only on the distance of its transportation to the boiler house. In this work, combustion of various biomass wastes, including sewage sludge, was carried out on a fire bench emulating the operation of a boiler furnace. Fuel particles were ignited by convective heat transfer in a stream of hot air at a velocity of 5 m/s in the temperature range of 500–800 °C, and the experimental process was recorded on a high-speed, color video camera. The obtained values were compared with the characteristics of different coals used in thermal power generation (lignite and bituminous coal). The aim of the work is to determine the reactivity of various types of biomass, including fuel mixtures based on coal and food waste. The work presents the results of technical and elemental analysis of the researched fuels. Scanning electron microscopy was used to analyze the fuel particle surfaces for the presence of pores, cracks and channels. It was found that the lowest ignition delay is characteristic of cedar needles and hydrolyzed lignin; it is four times less than that of lignite coal and nine times less than that of bituminous coal. The addition of hydrolysis lignin to coal improves its combustion characteristics, while the addition of brewer’s spent grain, on the contrary, reduces it, increasing the ignition time delay due to the high moisture content of the fuel particles. Full article

Biodiesel manufacturing frequently employs sustainable materials like soybeans, microorganisms, palm extract, jatropha plant, and recycled frying oils. The expansion of biodiesel manufacturing has escalated the volume of waste byproducts, encompassing glycerin and non-glycerin organic matter (MONG), jointly known as raw glycerin. MONG is characterized by a low calorific value, a high autoignition temperature, and significant viscosity at room temperature. As a waste product, it negatively affects the natural environment due to the lack of viable disposal methods. Hence, there is a need for its conversion into high-calorific gaseous fuel with significantly less environmental impact. One of the methods for converting MONG into gaseous fuel is the pyrolysis process. This study describes the pyrolytic conversion of MONG conducted on a test stand consisting of a rotating chamber with a shell filled with liquid lead as a heating medium. Based on the measurements and balance calculations, the amount of heat required to preserve the autothermal process was determined. The calorific value and composition of the pyrolytic gas were measured, revealing that 70% of the gas involves compounds characterized by a high calorific value. As a result, the calorific value of dry, purified gas equals 35.07 MJ/kg. A life cycle assessment has been conducted, in order to determine if the produced gaseous fuel matches sustainable development criteria. MONG-based gas is a sustainable replacement of, e.g., natural gas, lignite, or hard coal; however, it allows us to avoid 233–416 kg/h CO₂ emissions per 1 MW_t of heat. Full article